阅读说明：本技术 一种高精度耐磨铝合金材料的一体化生产设备 (Integrated production equipment for high-precision wear-resistant aluminum alloy material ) 是由 程拥军 陈荣东 程红雪 叶福苏 于 2020-04-07 设计创作，主要内容包括：本发明公开了一种高精度耐磨铝合金材料的一体化生产设备,包括感应炉,所述感应炉斜下方设置有定量补偿机构,所述盛放盒内部底端贯穿安装有主下料管,所述盛放盒内部底端对应主下料管一侧位置处安装有补偿下料管,所述主下料管底端安装有第一电磁阀,所述补偿下料管底端安装有第二电磁阀,所述辅撑插板顶端对应第二电磁阀和第一电磁阀位置处嵌入安装有压力传感器,本发明科学合理,使用安全方便,通过定量补偿机构,在熔融的铝合金倒入到模具内部时,先通过主下料管快速下料,并在补偿下料管内补偿,使得倒入模具内的铝合金质量保持一致,使得质量数据上保持高精度,减少资源浪费和成型后份量不足的情况。(The invention discloses integrated production equipment of high-precision wear-resistant aluminum alloy materials, which comprises an induction furnace, wherein a quantitative compensation mechanism is arranged obliquely below the induction furnace, a main blanking pipe is arranged at the bottom end inside a containing box in a penetrating manner, a compensation blanking pipe is arranged at the position, corresponding to one side of the main blanking pipe, of the bottom end inside the containing box, a first electromagnetic valve is arranged at the bottom end of the main blanking pipe, a second electromagnetic valve is arranged at the bottom end of the compensation blanking pipe, and a pressure sensor is embedded and arranged at the position, corresponding to the second electromagnetic valve and the first electromagnetic valve, of the top end of an auxiliary support inserting plate, the quantitative compensation mechanism is scientific and reasonable and safe and convenient to use, when molten aluminum alloy is poured into a mold, the main blanking pipe is used for rapid blanking, and the compensation is carried out in the compensation blanking pipe, so that the quality of the aluminum alloy poured, the resource waste and the situation of insufficient parts after molding are reduced.)

1. The utility model provides a high accuracy wear-resisting aluminium alloy material's integration production facility, includes induction furnace (3), its characterized in that: the induction furnace (3) is mounted in the middle of the top end of the platform plate (1) through bolts, a quantitative compensation mechanism (6) is arranged obliquely below the induction furnace (3), and the quantitative compensation mechanism (6) comprises a conveyor (601), an auxiliary supporting inserting plate (602), a controller (603), a pressure sensor (604), a supporting plate (605), a containing box (606), an inclined plate (607), a main discharging pipe (608), a compensation discharging pipe (609), a first electromagnetic valve (610) and a second electromagnetic valve (611);

a containing box (606) is welded on one side of the platform plate (1), an inclined plate (607) is welded in the containing box (606) in a surrounding mode, a main discharging pipe (608) is installed at the bottom end of the inside of the containing box (606) in a penetrating mode, a compensation discharging pipe (609) is installed at a position, corresponding to one side of the main discharging pipe (608), of the bottom end of the inside of the containing box (606), a first electromagnetic valve (610) is installed at the bottom end of the main discharging pipe (608), and a second electromagnetic valve (611) is installed at the bottom end of the compensation discharging pipe (609);

supporting plates (605) are welded at the corner positions of the bottom end of the containing box (606), a conveyer (601) is arranged below the containing box, the top of the conveyor (601) is inserted with an auxiliary supporting inserting plate (602) at the position below the conveyor, a pressure sensor (604) is embedded and installed at the position of the top end of the auxiliary supporting inserting plate (602) corresponding to the second electromagnetic valve (611) and the first electromagnetic valve (610), the middle part of the front end face of the transmitter (601) is provided with a controller (603), the output end of the pressure sensor (604) is electrically connected with the input end of the controller (603), the input end of the first electromagnetic valve (610) and the input end of the second electromagnetic valve (611) are both electrically connected with the output end of the controller (603), the input end of the transmitter (601), the input end of the controller (603), the input end of the pressure sensor (604), the input end of the first electromagnetic valve (610) and the input end of the second electromagnetic valve (611) are electrically connected with the output end of an external power supply.

2. The integrated production equipment of the high-precision wear-resistant aluminum alloy material as set forth in claim 1, which is characterized in that: the bottom end of the supporting plate (605) is welded on the top end face of the auxiliary supporting inserting plate (602), and one side surface of the supporting plate (605) is connected with the outer surface of the frame of the conveyor (601) in a welding mode.

3. The integrated production equipment of the high-precision wear-resistant aluminum alloy material as set forth in claim 1, which is characterized in that: support column (7) are all welded in each corner position department in landing slab (1) bottom, and are adjacent welded connection has between support column (7) bottom side surface strengthens horizontal pole (8), landing slab (1) one side surface welding has climbing ladder (9).

4. The integrated production equipment of the high-precision wear-resistant aluminum alloy material as set forth in claim 1, which is characterized in that: the top end of the platform plate (1) is welded with a protective frame (2) around the induction furnace (3), the top end of the protective frame (2) is provided with a protective component (4), and the protective component (4) comprises a limiting plate (401), a protective top plate (402), a front positioning block (403), a rear positioning block (404) and a fixed block (405);

limiting plates (401) are welded on the surfaces of two sides of the top of the protective frame (2), two protective top plates (402) are connected between the limiting plates (401) in a sliding mode, front positioning blocks (403) are symmetrically welded to the top of the front end of each protective top plate (402), rear positioning blocks (404) are symmetrically welded to the top of the rear end of each protective top plate (402), and fixing blocks (405) are welded to the top of the rear end of each limiting plate (401).

5. The integrated production equipment of the high-precision wear-resistant aluminum alloy material as claimed in claim 4, characterized in that: the back of the protective frame (2) is provided with a waste heat mechanism (5), and the waste heat mechanism (5) comprises a square cylinder (501), a secondary suction hole (502), an air suction pipe (503), an air extractor (504), an air feed pipe (505), a waste heat water tank (506), observation glass (507), a tail gas treatment tank (508), a stop valve (509), a serpentine copper pipe (510), a connecting pipe (511), an exhaust pipe (512), a rubber plug (513) and a flange interface (514);

the middle part of the top end of the protection top plate (402) is welded with a square cylinder (501), the bottom end of the square cylinder (501) penetrates through the protection top plate (402) and is provided with a secondary suction hole (502), an air suction pipe (503) is arranged at one end part of the secondary suction hole (502), one end of the air suction pipe (503) is connected with an air extractor (504), an air supply pipe (505) is installed at an air outlet of the air pump (504), one end of the air supply pipe (505) is connected with a waste heat water tank (506), one end surface of the top of the waste heat water tank (506) is welded and connected with the back end surface of the platform plate (1), an observation glass (507) is embedded in the edge part of one end surface of the waste heat water tank (506), a tail gas treatment box (508) is welded on the surface of one side of the waste heat water tank (506), the side surface of the bottom of the tail gas treatment tank (508) and the side surface of the bottom of the waste heat water tank (506) are respectively provided with a stop valve (509) in a penetrating way;

waste heat water tank (506) inside be provided with snakelike copper pipe (510), air feed pipe (505) one end stretches into waste heat water tank (506) inside and snakelike copper pipe (510) one end fixed connection, snakelike copper pipe (510) other end is connected with connecting pipe (511), connecting pipe (511) stretch out and stretch into to tail gas treatment case (508) inside bottom from waste heat water tank (506), exhaust pipe (512) are installed in tail gas treatment case (508) top side surface embedding, flange interface (514) are installed in waste heat water tank (506) top limit portion embedding, tail gas treatment case (508) top middle part runs through to be filled in and has rubber buffer (513).

6. The integrated production equipment of the high-precision wear-resistant aluminum alloy material as claimed in claim 5, characterized in that: the air extractor (504) is installed at the top end of the platform plate (1) through bolts, the air extracting pipe (503) is fixedly connected with an air inlet of the air extractor (504), and the input end of the air extractor (504) is electrically connected with the output end of an external power supply.

7. The production process of the high-precision wear-resistant aluminum alloy material as claimed in any one of claims 1 to 6, wherein: the method specifically comprises the following steps:

s1, batching: weighing the raw materials according to the formula ratio, and pouring the raw materials into an induction furnace;

s2, smelting: starting an induction furnace to heat and melt metal in the furnace;

s3, conversion: pouring the molten aluminum alloy into a containing box for later use;

s4, injecting: and pouring the molten aluminum alloy into a mold.

8. The production process of the high-precision wear-resistant aluminum alloy material according to claim 7, characterized in that: in the step S1, the raw materials include silicon, iron, copper, manganese, magnesium, chromium, zinc, titanium and cobalt, the total amount is 100 parts, and the specific parts are as follows: 0.40 parts of silicon, 0.50 parts of iron, 0.8-1.0 parts of copper, 0.30 parts of manganese, 1.1-2.1 parts of magnesium, 0.18-0.28 part of chromium, 4.1-5.1 parts of zinc, 0.20 part of titanium, 0.2-0.5 part of cobalt and the balance of aluminum.

9. The production process of the high-precision wear-resistant aluminum alloy material according to claim 7, characterized in that: in the step S2, the smelting time is 50-60 minutes, the current frequency of the induction furnace is maintained at 0.5-1.2KHz, and in the step S3, the specific operation is that a user rotates a rocking handle of the induction furnace to incline the induction furnace.

10. The production process of the high-precision wear-resistant aluminum alloy material according to claim 7, characterized in that: in the step S4, the controller controls the first solenoid valve to open and close according to the data of the pressure sensor, so that the molten aluminum alloy is injected into the mold from the main blanking pipe, and controls the second solenoid valve to open and close according to the data of the pressure sensor, so that the molten aluminum alloy is injected into the mold from the compensation blanking pipe.

Technical Field

The invention relates to the technical field of aluminum alloy production, in particular to integrated production equipment for a high-precision wear-resistant aluminum alloy material.

Background

Aluminum alloy is a non-ferrous metal structural material which is most widely applied in industry, is widely applied in aviation, aerospace, automobiles, mechanical manufacturing, ships and chemical industry, the rapid development of industrial economy has increased the demand on aluminum alloy welding structural parts, so that the weldability research of the aluminum alloy is also deepened, and the aluminum alloy is the most widely applied alloy at present;

however, in the aluminum alloy manufacturing process in the market at present, molten aluminum alloy is poured into the containing barrel from the induction furnace, and then is poured into the mold from the containing barrel, the quantity of the molten aluminum alloy poured into the mold is difficult to control, and too much or too little molten aluminum alloy is easy to occur, so that the waste of resources and the insufficient quantity of the aluminum alloy after molding are caused, and people urgently need an integrated production device of high-precision wear-resistant aluminum alloy materials to solve the problems.

Disclosure of Invention

The invention provides integrated production equipment for a high-precision wear-resistant aluminum alloy material, which can effectively solve the problems that in the existing aluminum alloy manufacturing process in the market, molten aluminum alloy is poured into a containing barrel from an induction furnace and then poured into a mold from the containing barrel, the quantity of the molten aluminum alloy poured into the mold is difficult to control, too much or too little situation is easy to occur, the resource waste is caused, and the quantity of the aluminum alloy after molding is insufficient.

In order to achieve the purpose, the invention provides the following technical scheme: the integrated production equipment for the high-precision wear-resistant aluminum alloy material comprises an induction furnace, wherein the induction furnace is mounted in the middle of the top end of a platform plate through a bolt, a quantitative compensation mechanism is arranged below the induction furnace in an inclined manner, and comprises a conveyor, an auxiliary support inserting plate, a controller, a pressure sensor, a supporting plate, a containing box, an inclined plate, a main blanking pipe, a compensation blanking pipe, a first electromagnetic valve and a second electromagnetic valve;

a containing box is welded on one side of the platform plate, an inclined plate is welded around the inside of the containing box, a main blanking pipe is installed at the bottom end inside the containing box in a penetrating mode, a compensation blanking pipe is installed at the position, corresponding to one side of the main blanking pipe, of the bottom end inside the containing box, a first electromagnetic valve is installed at the bottom end of the main blanking pipe, and a second electromagnetic valve is installed at the bottom end of the compensation blanking pipe;

hold each corner position department in bottom half and all weld the backup pad, the conveyer is installed to the below, the conveyer top is located conveyer belt below position department and pegs graft and has the assistance to prop the picture peg, the assistance props the picture peg top and corresponds second solenoid valve and first solenoid valve position department embedding and install pressure sensor, terminal surface mid-mounting has the controller before the conveyer, pressure sensor output and controller input electric connection, first solenoid valve input and second solenoid valve input all with controller output electric connection, conveyer input, controller input, pressure sensor input, first solenoid valve input and second solenoid valve input all with external power source output electric connection.

Preferably, the bottom end of the supporting plate is welded to the top end face of the auxiliary supporting inserting plate, and one side surface of the supporting plate is welded to the outer surface of the frame of the conveyor.

Preferably, the support columns are welded at the positions of corners of the bottom end of the platform plate, the support columns are adjacent to each other, the reinforcing cross rods are welded between the side surfaces of the bottoms of the support columns, and the climbing ladder is welded on the surface of one side of the platform plate.

Preferably, the top end of the platform plate is welded with a protective frame around the induction furnace, the top end of the protective frame is provided with a protective assembly, and the protective assembly comprises a limiting plate, a protective top plate, a front positioning block, a rear positioning block and a fixing block;

limiting plates are welded on the surfaces of two sides of the top of the protection frame, a protection top plate is connected between the limiting plates in a sliding mode, front positioning blocks are symmetrically welded to the top end of the front end of the protection top plate, rear positioning blocks are symmetrically welded to the top end of the rear end of the protection top plate, and fixing blocks are welded to the top ends of the rear ends of the limiting plates.

Preferably, the back of the protective frame is provided with a waste heat mechanism, and the waste heat mechanism comprises a square barrel, a secondary suction hole, an exhaust pipe, an air pump, an air supply pipe, a waste heat water tank, observation glass, a tail gas treatment box, a stop valve, a serpentine copper pipe, a connecting pipe, an exhaust pipe, a rubber plug and a flange interface;

the middle of the top end of the protection top plate is welded with a square barrel, the bottom end of the square barrel penetrates through the protection top plate and is provided with a secondary suction hole, one end of the secondary suction hole is provided with an exhaust pipe, one end of the exhaust pipe is connected with an air pump, an air outlet of the air pump is provided with an air feed pipe, one end of the air feed pipe is connected with a waste heat water tank, one end face of the top of the waste heat water tank is welded with the back end face of the platform plate, the edge of one end face of the waste heat water tank is embedded with observation glass, a tail gas treatment tank is welded on the surface of one side of the waste heat water tank, and a;

the inside snakelike copper pipe that is provided with of waste heat water tank, induction-pipe one end stretches into inside and snakelike copper pipe one end fixed connection of waste heat water tank, the snakelike copper pipe other end is connected with the connecting pipe, the connecting pipe stretches out and stretches into to the inside bottom of tail gas treatment case from waste heat water tank, the exhaust pipe is installed in the embedding of tail gas treatment case top side surface, the flange interface is installed in the embedding of waste heat water tank top limit portion, tail gas treatment case top middle part is run through the plug and is had the rubber buffer.

Preferably, the air pump is installed on the top end of the platform plate through a bolt, the air pumping pipe is fixedly connected with an air inlet of the air pump, and the input end of the air pump is electrically connected with the output end of the external power supply.

A production process of a high-precision wear-resistant aluminum alloy material specifically comprises the following steps:

s1, batching: weighing the raw materials according to the formula ratio, and pouring the raw materials into an induction furnace;

s2, smelting: starting an induction furnace to heat and melt metal in the furnace;

s3, conversion: pouring the molten aluminum alloy into a containing box for later use;

s4, injecting: and pouring the molten aluminum alloy into a mold.

According to the technical scheme, in the step S1, the raw materials include silicon, iron, copper, manganese, magnesium, chromium, zinc, titanium and cobalt, and the total amount is 100 parts, and the specific parts are as follows: 0.40 parts of silicon, 0.50 parts of iron, 0.8-1.0 parts of copper, 0.30 parts of manganese, 1.1-2.1 parts of magnesium, 0.18-0.28 part of chromium, 4.1-5.1 parts of zinc, 0.20 part of titanium, 0.2-0.5 part of cobalt and the balance of aluminum.

According to the technical scheme, in the step S2, the smelting time is 50-60 minutes, the current frequency of the induction furnace is maintained at 0.5-1.2KHz, and in the step S3, the specific operation is that a user rotates a rocking handle of the induction furnace to incline the induction furnace.

According to the technical scheme, in the step S4, the controller controls the first electromagnetic valve to open and close according to data of the pressure sensor, the molten aluminum alloy is injected into the mold from the main blanking pipe, the controller controls the second electromagnetic valve to open and close according to data of the pressure sensor, and the molten aluminum alloy is injected into the mold from the compensation blanking pipe.

Compared with the prior art, the invention has the beneficial effects that: the invention is scientific and reasonable, and is safe and convenient to use:

1. through quantitative compensation mechanism, when the mould was poured into to the molten aluminum alloy inside, earlier through the quick unloading of main unloading pipe to compensate in compensating the unloading pipe, make the aluminum alloy quality of pouring into in the mould keep unanimous, make and keep high accuracy on the quality data, reduce the wasting of resources and the condition that the volume is not enough after the shaping.

2. The induction furnace is surrounded by the protection roof and the protection frame through the protection component, harm of high-temperature gas and sputtering metal liquid to operators in the heating process is reduced, the protection roof slides and is positioned between the limiting plates, the induction furnace is not interfered to topple over through the positioning of the front positioning block, the rear positioning block and the fixing block, and the covering is more convenient.

3. Increase the platform through the support column for inside the molten metal liquid after the induction furnace emptys can be stable flows in and hold the box, and increase and strengthen the stability that the horizontal pole guaranteed support column and terrace plate, increase climbing ladder person of facilitating the use stands and operates on the platform.

4. The waste heat mechanism is arranged, steam generated by the induction furnace is sucked into the waste heat water tank, water liquid in the water tank is heated, waste heat is recycled, hot water and hot steam can be selected as waste heat utilization products, waste heat utilization is more convenient, pollutant in the steam is adsorbed by the tail gas treatment water tank, and finally tail gas is blown to the conveyor, so that air flow nearby the conveyor is accelerated, and high-temperature discomfort of a user is reduced.

5. By adding a proper amount of cobalt, titanium and chromium, the aluminum alloy material has good wear resistance after production, can be used for processing easily-worn aluminum alloy parts, and improves the toughness and high temperature resistance of the aluminum alloy material by adding the cobalt, so that the aluminum alloy material is more widely used.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the back of the present invention;

FIG. 3 is a schematic structural view of the shield assembly of the present invention;

FIG. 4 is a schematic diagram of the waste heat mechanism of the present invention;

FIG. 5 is a schematic view of the structure of the secondary suction hole of the present invention;

FIG. 6 is a schematic view showing the internal structure of the waste heat water tank of the present invention;

FIG. 7 is a schematic view of the quantitative compensation mechanism of the present invention;

FIG. 8 is a schematic view of the mounting structure of the main down tube of the present invention;

FIG. 9 is a flow chart of a process for producing the aluminum alloy of the present invention;

reference numbers in the figures: 1. a platform plate; 2. a protective frame; 3. an induction furnace;

4. a guard assembly; 401. a limiting plate; 402. a protective roof; 403. a front positioning block; 404. a rear positioning block; 405. a fixed block;

5. a waste heat mechanism; 501. a square cylinder; 502. a secondary suction hole; 503. an air exhaust pipe; 504. an air extractor; 505. an air supply pipe; 506. a waste heat water tank; 507. observing glass; 508. a tail gas treatment tank; 509. a stop valve; 510. a serpentine copper tube; 511. a connecting pipe; 512. an exhaust duct; 513. a rubber plug; 514. a flange interface;

6. a quantitative compensation mechanism; 601. a conveyor; 602. auxiliary supporting plugboards; 603. a controller; 604. a pressure sensor; 605. a support plate; 606. a containing box; 607. a sloping plate; 608. a main blanking pipe; 609. compensating a blanking pipe; 610. a first solenoid valve; 611. a second solenoid valve;

7. a support pillar; 8. a reinforcing cross bar; 9. climbing a ladder.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.