阅读说明：本技术 连续生产线的结合干式冷却和湿式冷却的冷却部段及方法 (Cooling section and method for combined dry and wet cooling of a continuous production line ) 是由 M·克林 F·科德 L·菲利普 E·马加多 于 2018-03-22 设计创作，主要内容包括：设计成接收金属带(1)的钢带连续退火或镀锌生产线的冷却部段,所述部段包括至少一个干式冷却区域(2)和至少一个湿式冷却区域(5),所述干式冷却区域(2)被设计成将气体喷洒到所述钢带上,所述湿式冷却区域(5)被设计成将液体或者气体和液体的混合物喷洒到所述钢带上。(Cooling section of a continuous strip annealing or galvanizing line designed to receive a metal strip (1), said section comprising at least one dry cooling zone (2) and at least one wet cooling zone (5), said dry cooling zone (2) being designed to spray gas onto the steel strip, said wet cooling zone (5) being designed to spray liquid or a mixture of gas and liquid onto the steel strip.)

1. Cooling section for a continuous annealing or galvanisation line of a steel strip arranged to treat a metal strip (1), said section comprising at least one dry cooling zone (2) and at least one wet cooling zone (5), said dry cooling zone (2) being arranged to spray gas over said steel strip, said wet cooling zone (5) being arranged to spray liquid or a mixture of gas and liquid over said steel strip.

2. The cooling section of claim 1, wherein the dry cooling zone and wet cooling zone are arranged in a vertical channel, the wet cooling zone being located below the dry cooling zone.

3. Cooling section according to claim 1 or 2, further comprising an atmosphere isolation seal (4) between the dry cooling zone and the wet cooling zone.

4. A cooling section according to claim 3, wherein the atmosphere-isolating seal comprises three pairs of rollers (8,9,10), each pair of rollers being arranged transversely to the running direction of the metal strip, the three pairs of rollers forming between them two zones inside the seal, a first zone (11) with extraction means (15) between the first two pairs of rollers (8,9) in the running direction of the strip, on the side of the dry cooling zone (2), and a second zone (12) with inert gas injection means (14) between the last two pairs of rollers (9,10) in the running direction of the strip, on the side of the wet cooling zone (5).

5. The cooling section according to any one of claims 1 to 4, further comprising a drying and purging system (24,25,26,27,28,29) of the wet cooling zone.

6. Cooling section according to claim 5, wherein the drying and purging system of the wet cooling zone comprises a device (27,28) arranged to inject nitrogen.

7. A cooling section according to claim 5, wherein the drying and purging system of the wet cooling zone comprises a device (25) arranged to heat the walls of the wet cooling zone.

8. A cooling section according to claim 5, wherein the drying and purging system of the wet cooling zone comprises a nitrogen knife system directed downwards in the wet cooling zone and arranged to blow nitrogen at the inner wall of the wet cooling zone.

9. Cooling method for a continuous annealing or galvanizing line of a steel strip arranged to treat a metal strip (1), the method comprising at least one dry cooling stage in which gas is sprayed on the steel strip and at least one wet cooling stage in which liquid or a mixture of gas and liquid is sprayed on the steel strip.

10. The method of claim 9, wherein the liquid is not an oxidizing agent for the band.

11. The method according to claim 10, wherein the liquid is a formic acid solution having an acid mass concentration of between 0.1% and 6% of the solution.

12. The method according to claim 10, wherein the liquid is a formic acid solution having an acid mass concentration of between 0.5% and 2% of the solution.

13. The method according to any of claims 9-12, further comprising an atmosphere isolation stage using an atmosphere isolation seal placed between the dry cooling zone and the wet cooling zone, the atmosphere isolation stage comprising an inert gas injection stage in a first region of the seal and an extraction stage in a second region of the seal.

14. Method according to any one of claims 9 to 13, further comprising a drying and purging stage of the wet cooling zone, in particular using energy captured from the heating zones of the continuous production line.

15. Computer program product downloadable from a communication network and/or stored on a medium readable by a computer and/or executable by a microprocessor and loadable into an internal memory of a computing unit, characterized in that it contains program code instructions which, when executed by the computing unit, initiate the stages of the method according to any one of claims 9 to 14.

Technical Field

The invention relates to a cooling section for a continuous annealing or galvanizing line for steel strip.

By galvanization, this description is meant all dip-coating, whether the coating is zinc, aluminum, an alloy of zinc and aluminum, or any other type of coating. The invention relates in particular to the rapid cooling section of these production lines.

Background

In a continuous steel strip annealing or galvanizing line, a steel strip runs through the various sections in which it undergoes a heat treatment comprising a phase in which it is heated, cooled or in which its temperature is maintained.

The cooling phase of the strip is particularly critical. It is this cooling stage that mainly determines the final mechanical and metallurgical properties of the steel strip. Depending on the cooling rate and the chemical composition of the steel strip, various metallurgical phases may be produced to establish different mechanical properties for the strip.

The ideal cooling section should be able to cool the steel strip very uniformly over its entire width to ensure uniformity of the final mechanical and metallurgical properties of the strip. The cooling section should also be able to apply different cooling rates in order to be able to produce most types of steel.

There are two main families of steel strip cooling techniques used in continuous annealing or galvanizing lines, or continuous lines combining annealing and galvanizing: gas cooling and wet cooling.

Gas cooling (which typically involves spraying high velocity, high hydrogen content N onto the steel strip₂H₂Mixture) cooling rates of up to 200 deg.c/s can be achieved for a 1mm thick strip. Since the method uses a reducing gas, the steel strip is piercedThe cooling section using this type of technology is not oxidized. The strip can then be galvanized without any intermediate step of other chemistry. However, this method does not allow the production of steels with advanced mechanical and metallurgical properties (which require higher cooling rates) since the cooling rate is limited to 200 ℃/s.

Disclosure of Invention

It is an object of the present invention to propose a cooling section that offers greater flexibility than the cooling sections of the prior art.

According to a first element of the invention, this object is achieved by a cooling section for a continuous annealing or galvanizing line of a steel strip arranged to treat a metal strip, said section comprising at least one dry cooling zone arranged to spray a gas on the steel strip and at least one wet cooling zone arranged to spray a liquid or a mixture of gas and liquid on the steel strip.

The dry cooling zone may comprise blow boxes arranged to spray gas on the steel strip. The gas may be a mixture of nitrogen and hydrogen.

The wet cooling zone may comprise nozzles arranged to spray a liquid or a mixture of gas and liquid on the steel strip. The liquid may be water, an acid solution or any other solution.

The cooling section according to the invention makes it possible to produce a steel with advanced mechanical properties which can be subjected to the galvanising stage directly after leaving the section, without intermediate chemical treatments.

The wet cooling zone can achieve a cooling rate of about 1000 ℃/s for a 1mm thick steel strip.

The cooling section according to the invention also enables continuous dry and wet cooling without the need to cut the belt to bypass one of the cooling zones. The productivity is remarkably improved.

The dry cooling zone and the wet cooling zone may be operated simultaneously and/or separately. The ability to operate both methods alternately or continuously makes the cooling section according to the invention very flexible for use with different types of steel strip included in the product combination of a continuous production line.

The wet cooling zone may comprise a submerged cooling zone.

Advantageously, the wet cooling zone is preferably a cooling zone using a liquid spray. The liquid spray area can be stopped easily and quickly. Furthermore, spray cooling makes it possible to easily control the temperature of the strip at the end of cooling and thus to control its mechanical and metallurgical properties.

in one arrangement, the wet cooling zone and the dry cooling zone are disposed in a first vertical direction and a second vertical direction parallel to the first vertical direction, respectively. The skilled person typically defines this configuration as a two-channel arrangement. By this arrangement the wet cooling zone can be located upstream or downstream of the dry cooling zone with respect to the steel strip running through the cooling section.

Alternatively, the wet cooling zone and the dry cooling zone are arranged in the same vertical direction. The skilled person typically defines such an alternative configuration as a single channel arrangement.

With this variant, the dry cooling zone can be located below the wet cooling zone. In this case, a drying system for the steel strip may be placed between the wet cooling zone and the dry cooling zone.

Alternatively, with this variant, the wet cooling zone can advantageously be located below the dry cooling zone. This arrangement makes the cooling section more compact because no drying system is required between the dry cooling zone and the wet cooling zone.

Advantageously, the cooling section according to the invention may further comprise an atmosphere isolating seal between the dry cooling zone and the wet cooling zone. The isolation seal prevents contamination of the wet cooled area by different gaseous substances from the dry cooling. The isolation seal prevents the creation of a mixed region of the atmospheres of the two regions, thereby avoiding potentially dangerous combinations, particularly when the gas-cooled mixture has a high hydrogen content.

The isolation of the atmosphere between the two zones of the oven can be achieved by means of a seal having two pairs of rollers, or equivalently two pairs of gates, and having extraction means between said two pairs of rollers or two pairs of gates.

In a particular feature of the invention, the atmosphere-isolating seal may comprise three pairs of rollers, each pair of rollers being arranged transversely to the running direction of the metal strip, the three pairs of rollers forming between them two zones inside the seal, a first zone on the dry cooling side, between the first two pairs of rollers in the running direction of the strip, with extraction means, and a second zone on the wet cooling side, between the last two pairs of rollers in the running direction of the strip, with inert gas injection means. This forms a buffer zone between the first two pairs of rollers and an atmosphere extraction system between the last two pairs of rollers. The problem of leakage of inert gas from the buffer zone to the wet cooling zone and the extraction zone does not arise. The roller pair may be replaced with a gate. In addition to the atmosphere isolation, the seal advantageously forms a "contamination free" area in which the temperature of the strip can be measured over the width of the strip using, for example, a scanner or at some point using, for example, a thermometer. Such a temperature measurement may enable a better regulation of the cooling process of the belt.

In one arrangement, the cooling section may further comprise a drying and purging system for the wet cooled zone. Advantageously, the drying and purging system may be implemented when the wet cooling zone is not used to cool the belt. Advantageously, the drying and purging system helps to limit the transition time between products that require the use of a wet zone and products that do not require cooling by a wet zone, depending on the thermal cycling and product combinations of the continuous production line. Indeed, if the wet area remains wet, the lowered dew point may result in poor surface conditions as the belt passes through.

In one possibility, the drying and purging system of the wet cooling zone may comprise equipment arranged to inject nitrogen, preferably heated to 50 ℃, to purge the wet zone. The nitrogen can be preheated, for example, using the heat captured from the flue gas in the heating zones of a continuous production line. The drying of the wet area is improved.

To improve the drying and purging times, two additional devices may be included.

The drying and purging system may comprise a device arranged to heat a wall of the wet cooled zone. This makes it possible to limit condensation in the wet cooling zone or to reduce the drying time of the wet zone. Preferably, the heating is performed by adding an element that is heated by conduction or radiation. These may be placed on the inside or outside of the wall.

The drying and purging system may comprise a nitrogen knife system directed downwardly in the wet cooling zone and arranged to blow nitrogen at an inner wall of the wet cooling zone. The nitrogen knife system enables better removal of liquid from the walls of the wet cooled area.

A second aspect of the invention proposes a cooling method for a continuous annealing or galvanizing line of a steel strip arranged to treat a metal strip, said method comprising at least one dry cooling phase in which a gas is sprayed on the steel strip and at least one wet cooling phase in which a liquid or a mixture of gas and liquid is sprayed on the steel strip.

Advantageously, for the present invention, the liquid may be a non-oxidizing agent of the tape. It may be a formic acid solution with an acid mass concentration of between 0.1% and 6% and advantageously between 0.5% and 2% of the solution.

The method according to the second aspect of the invention may further comprise an atmosphere isolation stage using an atmosphere isolation seal placed between the dry cooling zone and the wet cooling zone, the isolation stage comprising an inert gas injection stage in a first region of the seal and an extraction stage in a second region of the seal.

The method according to the second aspect of the invention may further comprise a drying and purging stage of the wet cooled zone, preferably using heat captured from heated zones in the continuous production line. For example, energy may be captured from the flue gas in the heating zones of the continuous production line.

The cooling section according to the first aspect of the invention may comprise a control system, preferably a computer control system, configured for the cooling section according to the first aspect of the invention or one of its improvements, for example for activating one or the other or both of the dry cooling zone and the wet cooling zone depending on the product to be cooled.

A third aspect of the present invention proposes a computer program product downloadable from a communication network and/or stored on a medium readable by a computer and/or executable by a microprocessor and loadable into an internal memory of a computing unit, characterized by containing program code instructions for initiating the stages of the method according to the second aspect of the invention or one of its improvements when executed by said computing unit.

Drawings

In addition to the above, the invention also comprises a number of other provisions which will be more clearly set forth below with reference to the assembly examples described in connection with the figures, but which are in no way limiting. In these figures:

FIG. 1 is a schematic view of a cooling section of a continuous strip manufacturing line in a first arrangement of the present invention.

FIG. 2 is a schematic view of a cooling section in a second arrangement of the present invention showing a drying and purging system for a wet cooled zone.

Detailed Description

Fig. 1 shows a cooling section according to a first arrangement for a continuous annealing or galvanizing line of a metal strip, which is arranged to receive the metal strip 1 with a running direction S and in which at least one dry cooling zone 2 and one wet cooling zone 5 are combined continuously.

In the example shown, the cooling section further comprises an atmosphere isolation seal 4 separating the dry cooling zone 2 and the wet cooling zone 5.

The belt 1 runs downwards in direction S into the cooling section. The belt first passes through a dry cooling zone 2, in which dry cooling zone 2 a mixture of nitrogen and hydrogen is sprayed onto the belt using blow boxes 3. The strip then passes through the atmosphere isolation seal 4 before entering the wet cooling zone 5.

The wet cooling zone 5 has nozzles 6, the nozzles 6 being arranged to spray a cooling fluid on the metal strip 1.

The wet cooling zone 5 comprises a steam extractor 7, which steam extractor 7 is located in the upper section of the wet cooling zone 5 in the example shown in the figure.

The atmosphere-isolating seal 4 located between the dry zone 2 and the wet zone 5 comprises three pairs of successive rollers 8,9 and 10 in the running direction S of the metal strip 1. Each pair of rolls is arranged transversely to the running direction of the metal strip.

Between them, the three pairs of rollers define two successive zones 11 and 12 of the seal in the running direction of the belt. The area 11 defined by the roller pairs 8 and 9 is located on the dry cooling area 2 side; the area 12 defined by the roller pairs 9 and 10 is located on the wet cooling area side.

The rollers rotate at the speed at which the belt runs. They remain in contact with the belt or are located in close proximity to the belt.

Behind and beside the rollers, means 13 limit the gas circulation between the areas of the seals, in particular by limiting the space between the fixed and moving parts.

Nitrogen is injected into the zone 12 by means of a supply device 14, the supply device 14 being a device arranged to inject an inert gas. Extraction is performed in the region 11 using extraction means 15. The pressure and injection flow rate of the inert gas into zone 12 and the extraction flow from zone 11 are set so that the flow of gas between zones 11 and 12 occurs only from zone 12 towards zone 11. This prevents the entry of the humid atmosphere from the wet region 5 into the region 11 of the seal and any mixing with the dry atmosphere of the region 2.

In the example shown, at the exit of the wet cooling zone 5, in the direction of belt travel, there is a set of liquid knives 16 for removing most of the effluent liquid from the belt. The set of liquid knives 16 is followed by a set of air knives 17 for removing the remaining liquid from the belt.

Still referring to the first arrangement, the metal strip 1 then passes through a return tank 18, and the cooling liquid sprayed by the nozzles 6 and liquid knives 16 is collected in the return tank 18 before being sent to a recirculation tank (not shown) via a conduit 24.

The return tank 18 comprises a second set of gas knives 19 for removing any remaining liquid from the metal strip 1.

In the example shown, the first set 17 and the second set 19 of air knives are fed by a supply from the same supply duct (not numbered) shown with vertical arrows.

The metal strip 1 then passes through a zone 20, in which zone 20 the heating tube 21 eliminates any traces of liquid on the strip. Upon exiting this zone 20, the belt passes through an atmosphere isolation seal 22 between the wet zones 5,18,20 and a zone 23 downstream in the direction of belt travel.

For example, the belt is cooled from a temperature of 800 ℃ to a temperature of 700 ℃ in the dry zone 2, and then from a temperature of 700 ℃ to a temperature of 460 ℃ in the wet zone 5.

The cooling liquid is, for example, water or an acid solution containing formic acid.

Fig. 2 shows a second arrangement of the system according to the invention, which only differs from the first arrangement.

The second arrangement also includes a drying and purging system for the wet cooled zone of the present invention.

The drying and purging system for the wet cooling zone comprises inert gas (e.g. nitrogen) knives 27, which inert gas knives 27 are directed downwards in the wet cooling zone and blow on the inner wall of the housing to help drain the liquid from the wall towards the recirculation conduit 24 or the purge conduit 26.

In addition to the inert gas introduced by the knives 27, the drying and purging system of the cooling zone in the second arrangement also comprises an inert gas (e.g. nitrogen) injection point 28 for the rapid purging of the wet cooling zone 5 and a vent 29. The inert gas supplied to the knives 27 and the injection point 28 is preheated, for example to a temperature of about 50 ℃.

A heating and heat insulation system 25 for the housing wall of the wet cooling area is mounted outside the wall of the wet cooling area.

Advantageously, the liquid directed onto the belt is a formic acid solution with a solution mass concentration of between 0.1% and 5.5%, advantageously between 0.1% and 5%, advantageously between 0.1% and 4.5%, advantageously between 0.1% and 4%, advantageously between 0.1% and 3.5%, advantageously between 0.1% and 3%, advantageously between 0.1% and 2.5%, advantageously between 0.15% and 2.5%, advantageously between 0.2% and 2.5%, advantageously between 0.3% and 2%, advantageously between 0.35% and 2.5%, advantageously between 0.4% and 2.5%, advantageously between 0.45% and 2.5%. More advantageously, the solution has a formic acid mass concentration of between 0.46% and 2.4%, advantageously between 0.47% and 2.3%, advantageously between 0.48% and 2.2%, advantageously between 0.49% and 2.1%. Even more advantageously, the solution has a formic acid mass concentration of between 0.5% and 2%.

Of course, the invention is not limited to the examples described above and many modifications can be made to these examples without departing from the framework of the invention. Furthermore, the various features, forms, variants and assembly methods of the invention may be associated with one another in different combinations, as long as they remain compatible and not mutually exclusive.