阅读说明：本技术 塑料按钮件缺陷检测与挑选机 (Plastic button part defect detecting and selecting machine ) 是由 林献坤 陈飒 杨颖� 于 2019-09-18 设计创作，主要内容包括：本发明涉及一种塑料按钮件缺陷检测与挑选机,由送料系统、检测系统、切割分离机、挑选系统、收集系统、传送系统组成,所述传送系统前端上面设有送料系统和切割分离机,后端上面设有挑选系统和收集系统,左侧上面设有检测系统,送料系统的上料杆上安装有注塑成型的塑料按钮组盘,注塑成型的塑料按钮组盘随与上料杆相连接的V型滚轮滑块传送到切割分离机,进行切割分离；切割下来的单个塑料按钮件掉落到切割分离机的漏斗集料盘内,随传送系统运动到检测系统下面,检测系统通过AOI自动光学检测设备进行检测,并由挑选系统将有缺陷的塑料按钮件挑选出来,合格的按钮由集料系统进行收集,实现对粘连在一起的塑料按钮件进行分离、检测及挑选。(The invention relates to a plastic button part defect detecting and selecting machine, which consists of a feeding system, a detecting system, a cutting separator, a selecting system, a collecting system and a conveying system, wherein the feeding system and the cutting separator are arranged on the upper surface of the front end of the conveying system, the selecting system and the collecting system are arranged on the upper surface of the rear end of the conveying system, the detecting system is arranged on the upper surface of the left side of the conveying system, an injection molding plastic button group disk is arranged on a feeding rod of the feeding system, and the injection molding plastic button group disk is conveyed to the cutting separator along with a V-shaped roller sliding block connected with the feeding rod for cutting and separation; the cut plastic button pieces fall into a hopper material collecting disc of the cutting separator and move to the position below a detection system along with a conveying system, the detection system detects the plastic button pieces through AOI automatic optical detection equipment, the defective plastic button pieces are selected by a selection system, and the qualified plastic button pieces are collected by the material collecting system, so that the plastic button pieces which are adhered together are separated, detected and selected.)

1. The utility model provides a plastics button defect detecting and selecting machine comprises feeding system (1), detecting system (2), cutting separator (6), selection system (3), collecting system (4), conveying system (5), its characterized in that: the feeding system 1 and the cutting separator 6 are arranged on the upper surface of the front end of the conveying system 5, the selecting system 3 and the collecting system 4 are arranged on the upper surface of the rear end, the detecting system 2 is arranged on the upper surface of the left side, the injection molding plastic button group disk is arranged on the feeding rod 23 of the feeding system 1, and the injection molding plastic button group disk is conveyed to the cutting separator 6 along with the V-shaped roller sliding block 18 connected with the feeding rod 23 for cutting separation; the cut plastic button pieces fall into a funnel collecting tray (38) of a cutting separator (6) and move to the position below a detection system (2) along with a conveying system (5), the detection system (2) detects through AOI automatic optical detection equipment, the selection system (3) selects the defective plastic button pieces, and the qualified buttons are collected through a collecting system (4) to realize separation, detection and selection of the plastic button pieces which are adhered together.

2. the plastic button defect detecting and sorting machine of claim 1, wherein: conveying system (5) include conveyer belt (15), conveyer belt support frame (7), deceleration strip (8), connecting block (10), motor (12), conveyer belt (15) are through connecting block (10) and conveyer belt support frame 7 fixed connection, and the conveying has certain gradient, and motor (12) fixed connection is on conveyer belt support frame (7) to connect conveyer belt (15) through deceleration strip (8).

3. The plastic button defect detecting and sorting machine of claim 1, wherein: the feeding system (1) comprises a feeding rod (23), a bottom plate (16), a guide rail (19), V-shaped roller sliders (18), a synchronous pulley clamping groove (17), a main driving pulley (20), a belt (22), a driven pulley (21), a coupler (25), a motor, a speed reducer (24) and a miniature bearing seat (28), wherein the guide rail (19) is fixedly connected to the bottom plate (16) through aluminum profile fixing nails, the belt (22) is arranged on the inner side of the guide rail (19), the belt (22) is connected with the main driving pulley (20) and the driven pulley (21), a plurality of V-shaped roller sliders (18) are distributed in the guide rail (19), the lower surfaces of the V-shaped roller sliders (18) are matched and slidably connected with the guide rail (19) through V-shaped rollers (32), the outer sides of the V-shaped roller sliders (18) are connected with the feeding rod (23) through the miniature bearing seat (28), and the inner sides of the, the motor and the reducer (24) thereof are fixedly connected to the bottom of the bottom plate (16) through a motor support (26) and are connected with a driving shaft of the main driving belt wheel (20) through a coupling (25).

4. The plastic button defect detecting and sorting machine of claim 1, wherein: the collecting system (4) comprises a plastic material collecting plate (14) and a tripod (13), the plastic material collecting plate (14) is fixedly connected with the tripod (13) through screws, and the tripod (13) is fixedly connected onto the conveyor belt supporting frame (7) through screws.

5. The plastic button defect detecting and sorting machine of claim 1, wherein: the detection system (2) comprises AOI automatic optical detection equipment (55) and an installation rack (56), wherein one end of the installation rack (56) is fixedly connected with the AOI automatic optical detection equipment (55), and the other end of the installation rack is fixedly connected with the conveyor belt supporting frame (7).

6. The plastic button defect detecting and sorting machine of claim 1, wherein: the spider robot in the selecting system (3) is fixed on the top plate (41) through a bolt (50), and the top plate (41) and the aluminum section bar support (9) are fixed through a screw (49).

7. The plastic button defect detecting and sorting machine of claim 6, wherein: spider robot includes upper arm (42), lower arm (46), telescopic link upper boom (44), telescopic link lower beam (45), fixed block (47), tongs (48), motor (51) fixed connection is on roof (41), and the pivot and the upper arm (42) of motor (51) are connected, upper arm (42) are connected through hinge (43) with lower arm (46), lower arm (46) are connected through hinge (43) with fixed block (47), telescopic link lower beam (45) lower extreme passes through fixed block (47) fixed connection with tongs (48), and telescopic link upper boom (44) are passed through to telescopic link lower beam (45) upper end and are connected with roof (41).

8. The plastic button defect detecting and sorting machine of claim 1, wherein: the cutting separator consists of a left cutting mechanism and a right cutting mechanism, and a funnel material collecting box (38) and a cylindrical sliding rod group (39) are connected below the left cutting mechanism and the right cutting mechanism; the left cutting mechanism and the right cutting mechanism respectively comprise a daughter board (36), a mother board (40), cutting pipes (35), side boards (34) and air cylinders (52), the air cylinders (52) are fixedly connected to the outer sides of the side boards (34), the cutting pipes (35) are fixedly connected to the mother board (40) through threads, the back of the mother board (40) is fixedly connected with telescopic rods of the air cylinders (52), the mother board (40) is driven by the air cylinders (52) to move, the mother board (40) is connected with the side boards (34) in a supporting and guiding mode through sliding rods (29), and the daughter board (36) is fixedly connected with the side boards through supporting rods (33); the mother board (40) and the daughter board (36) in the left cutting mechanism and the right cutting mechanism are arranged correspondingly.

9. the plastic button defect detecting and sorting machine of claim 8, wherein: cutting separating centrifuge (6) is through curb plate (34) fixed connection on both sides on aluminium alloy support (9), aluminium alloy support (9) end-to-end connection truckle (11).

Technical Field

The invention relates to a defect detecting and selecting machine for plastic button pieces, in particular to a device capable of cutting, separating, detecting defects and selecting a disc for a plurality of plastic buttons which are adhered together.

background

The plastic button piece is produced by the method, a plurality of buttons are adhered together in a certain shape, rapid and accurate separation is needed, whether each button is qualified or not is detected after separation, most of the existing methods for separating and detecting the plastic button pieces in factories mainly adopt manual separation, whether defects exist or not is judged by naked eyes, and manual separation and selection become complicated, time and labor are wasted due to the large number of plastic button pieces, so that a mechanism for automatically cutting, separating, detecting, selecting and collecting the plastic button pieces is needed to be designed, and full-automatic production is realized.

Disclosure of Invention

The invention provides a plastic button part defect detecting and selecting machine, which separates, detects and selects plastic button parts adhered together after processing and forming by designing a feeding system, a detecting system, a selecting system, a collecting system and a conveying system, abandons an inefficient manual feeding mode, utilizes automatic equipment and assembly line work, and saves time and labor cost.

in order to achieve the purpose of the invention, the technical scheme of the invention is realized as follows: a defect detecting and selecting machine for plastic button parts comprises a feeding system, a detecting system, a cutting separator, a selecting system, a collecting system and a conveying system, wherein the feeding system and the cutting separator are arranged on the upper surface of the front end of the conveying system, the selecting system and the collecting system are arranged on the upper surface of the rear end of the conveying system, the detecting system is arranged on the upper surface of the left side of the conveying system, an injection molding plastic button group disc is arranged on a feeding rod of the feeding system, and the injection molding plastic button group disc is conveyed to the cutting separator along with a V-shaped roller sliding block connected with the feeding rod for cutting and separation; the cut plastic button pieces fall into a hopper material collecting disc of the cutting separator and move to the position below a detection system along with a conveying system, the detection system detects the plastic button pieces through AOI automatic optical detection equipment, the defective plastic button pieces are selected by a selection system, and the qualified plastic button pieces are collected by the material collecting system, so that the plastic button pieces which are adhered together are separated, detected and selected.

Further, conveying system includes conveyer belt, conveyer belt support frame, deceleration strip, connecting block, motor, the conveyer belt passes through connecting block and conveyer belt support frame fixed connection, and the conveying has certain gradient, and motor fixed connection is on the conveyer belt support frame to connect the conveyer belt through the deceleration strip.

Further, feeding system includes material loading pole, bottom plate, guide rail, V type gyro wheel slider, synchronous pulley draw-in groove, final drive pulley, belt, follow driving wheel, shaft coupling, motor and reduction gear, miniature bearing frame, the guide rail passes through aluminium alloy staple fixed connection on the bottom plate, and the guide rail inboard is equipped with the belt, and final drive pulley are connected to the belt, and cloth has a plurality of V type gyro wheel sliders in the guide rail, and through V type gyro wheel and guide rail cooperation sliding connection below the V type gyro wheel slider, the V type gyro wheel slider outside is passed through miniature bearing frame and is connected the material loading pole, and the inboard is passed through the synchronous pulley draw-in groove and is connected with the belt, motor and reduction gear pass through motor support fixed connection in the bottom plate to be connected through the driving.

further, the collecting system comprises a plastic material collecting plate and a tripod, the plastic material collecting plate and the tripod are fixed through screws, and the tripod is fixed on the conveyor belt supporting frame through screws.

Further, detecting system includes AOI automatic optical inspection equipment and mounting bracket, mounting bracket one end fixed connection AOI automatic optical inspection equipment, the other end and conveyer belt support frame fixed connection.

Further, the spider robot in the selection system is fixed on the top plate through bolts, and the top plate and the aluminum section bar support are fixed through screws.

Further, the spider robot includes upper arm, underarm, telescopic link upper boom, telescopic link lower beam, fixed block, tongs, motor fixed connection is on the roof, and the pivot and the upper arm of motor are connected, the upper arm passes through the hinge with the underarm and is connected, the underarm passes through the hinge with the fixed block and is connected, telescopic link lower beam lower extreme passes through fixed block fixed connection with the tongs, and telescopic link upper boom is passed through to telescopic link lower beam upper end and is connected with the roof.

Furthermore, the cutting separator consists of a left cutting mechanism and a right cutting mechanism, and a funnel material collecting box and a cylindrical sliding rod group are connected below the left cutting mechanism and the right cutting mechanism; the left cutting mechanism and the right cutting mechanism respectively comprise a daughter board, a mother board, cutting pipes, a side board and an air cylinder, the air cylinder is fixedly connected to the outer side of the side board, the cutting pipes are fixedly connected to the mother board through threads, the back surface of the mother board is fixedly connected with a telescopic rod of the air cylinder, the air cylinder drives the mother board to move, the mother board is in support and guide connection with the side board through a sliding rod, and the daughter board is fixedly connected with the side board through a support rod; the mother board and the daughter board in the left cutting mechanism and the right cutting mechanism are arranged correspondingly.

Further, the cutting separator is fixedly connected to the aluminum profile support through side plates on two sides, and the tail end of the aluminum profile support is connected with a caster.

The invention has the beneficial effects that:

the plastic button parts which are adhered together can be separated, detected and selected, the low-efficiency manual separation and detection selection mode is abandoned, the assembly line work is realized, and the time and the labor cost are saved.

Drawings

FIG. 1 is a top plan view of the plastic button defect detecting and sorting machine of the present invention;

FIG. 2 is a front view of the plastic button defect detecting and selecting machine of the present invention;

FIG. 3 is a top view of the feed system of the present invention;

FIG. 4 is a front view of the feed system of the present invention;

FIG. 5 is a front half sectional view of the cutting separator of the present invention;

FIG. 6 is a top view of the cutting separator of the present invention;

Fig. 7 is a front view of the picking system of the present invention.

Detailed Description

The invention is further described with reference to the following figures and examples.

Referring to fig. 1-7, the plastic button defect detecting and selecting machine of the present invention comprises a feeding system 1, a detecting system 2, a selecting system 3, a collecting system 4, a conveying system 5, a cutting separator 6, and an aluminum profile bracket 9. A feeding system 1 and a cutting separator 6 are arranged on the upper front end of the conveying system 5, a selecting system 3 and a collecting system 4 are arranged on the upper rear end of the conveying system, a detection system 2 is arranged on the upper left side of the conveying system, an injection molding plastic button group disc is arranged on a feeding rod 23 of the feeding system 1, and the injection molding plastic button group disc is conveyed to the cutting separator 6 along with a V-shaped roller sliding block 18 connected with the feeding rod 23 for cutting separation; the cut plastic button pieces fall into a hopper collecting tray 38 of the cutting separator 6 and move to the position below the detection system 2 along with the conveying system 5, the detection system 2 detects the plastic button pieces through AOI automatic optical detection equipment, the selection system 3 selects the defective plastic button pieces, the qualified plastic button pieces are collected through the collection system 4, separation, detection and selection of the plastic button pieces which are adhered together are achieved, and the low-efficiency manual separation, detection and selection mode is abandoned.

As shown in fig. 2, the conveying system 5 includes a conveyor belt 15, a conveyor belt support frame 7, a speed reduction belt 8, a connecting block 10, and a motor 12, the conveyor belt 15 is fixedly connected with the conveyor belt support frame 7 through the connecting block 10, the conveyor belt 15 has a certain inclination, and the motor 12 is fixed on the conveyor belt support frame 7 through a bolt. The cutting separator 6 is fixed on the aluminum profile support 9 through side plates on two sides of the cutting separator, and the tail end of the aluminum profile support 9 is connected with a caster 11. The collecting system 4 comprises a plastic material collecting plate 14 and a tripod 13, wherein the plastic material collecting plate 14 and the tripod 13 are fixed through screws, and the tripod 13 is fixed on the conveyor belt supporting frame 7 through screws. The detection system 2 comprises AOI automatic optical detection equipment 55 and an installation rack 56, wherein one end of the installation rack 56 is fixedly connected with the AOI automatic optical detection equipment 55, and the other end of the installation rack is fixedly connected with the conveyor belt supporting frame 7 through an inner hexagon screw 54.

As shown in fig. 3 and 4, the feeding system 1 includes a feeding rod 23, a bottom plate 16, a guide rail 19, a V-shaped roller slider 18, a synchronous pulley slot 17, a main driving pulley 20, a belt 22, a driven pulley 21, a coupling 25, a motor, a reducer 24 and a miniature bearing seat 28, wherein the guide rail 19 is fixedly connected to the bottom plate 16 through an aluminum profile fixing nail 27, the belt 22 is connected between the main driving pulley 20 and the driven pulley 21, the feeding rod 23 is connected to the V-shaped roller slider 18 through the miniature bearing seat 28, the miniature bearing seat 28 is connected to the V-shaped roller slider 18 through a thread 30, the V-shaped roller 32 has a thread and is directly mounted on the V-shaped roller slider 18, and the V-shaped roller slider 18 is connected to the belt 22 through the synchronous pulley slot; the motor and the reducer 24 thereof are fixedly connected to the bottom of the bottom plate 16 through a motor support 26 by bolts 31, the motor and the reducer 24 are connected with the driving shaft through a coupling 25, and the driving shaft is fixedly connected with the main driving belt wheel 20 through bolts.

As shown in fig. 5 and 6, the cutting separator 6 is composed of a left cutting mechanism and a right cutting mechanism, and a hopper collecting box 38 and a cylindrical slide bar group 39 are connected below the left cutting mechanism and the right cutting mechanism. Each cutting mechanism comprises a sliding rod 29, a daughter board 36, a mother board 40, a cutting pipe 35, a supporting rod 33, a side plate 34 and an air cylinder 52, wherein the air cylinder 52 is fixedly connected to the outer side of the side plate 34 through a screw 53, the plurality of cutting pipes 35 which are arranged orderly are in threaded connection with the mother board 40, the mother board 40 is fixedly connected with an expansion rod of the air cylinder 52, the mother board 40 is driven by the air cylinder 52 to move, the mother board 40 is supported and guided through the sliding rod 29, the sliding rod 29 is connected with the side plate 34, the daughter board 36 is fixed, the daughter board 36 is fixedly connected with the side plate 34 through the supporting rod 33, and the side plate 34 is fixed. The mother board 40 and the daughter board 36 in the left and right cutting mechanisms are arranged corresponding to each other.

As shown in fig. 7, the spider robot in the picking system 3 is fixed to the top plate 41 by bolts 50, and the top plate 41 and the aluminum profile bracket 9 are fixedly connected by screws 49. The spider robot comprises an upper arm 42, a hinged shaft 43, an upper telescopic rod 44, a lower telescopic rod 45, a lower arm 46, a fixing block 47, a hand grip 48 and a motor 51, wherein the motor 51 is fixed on the top plate 41 through a screw 50, a rotating shaft of the motor 51 is hinged to the upper arm 42, the upper arm 42 is connected with the lower arm 46 through the hinged shaft 43, the lower arm 46 is connected with the fixing block 47 through the hinged shaft 43, one end of the lower telescopic rod 45 is fixedly connected with the hand grip 48 through the fixing block 47, and the upper end of the lower telescopic rod 45 is connected with the top plate 41 through the upper telescopic rod.

According to the invention, by designing the feeding system, the cutting and separating system, the detecting system, the selecting system and the collecting system, the automatic cutting and separating, the defect detecting and selecting and the collecting of the plastic button pieces are realized, and the problems of manual separation, selection and collection are solved.