阅读说明：本技术 一种豆油精简易制作设施 (Simple and easy-to-manufacture facility for soybean oil ) 是由 陈义群 陈鑫 张昌军 于 2020-06-15 设计创作，主要内容包括：本发明一种豆油精简易制作设施属于加工设施领域,在加热槽的内部安装椭圆形的加热管,在加热槽的前面安装电子水位计及温控开关,在加热槽的后方通过半圆形支架横向水平安装圆柱形的翻转轴、在翻转轴的上面并列安装两根S型的拨杆,在加热槽的左边安装圆盘形的轴流风扇,当黄豆浓浆在加热槽里面加热至80-85℃时、由于加热槽内部的温度较高、而黄豆浓浆上方的表面被轴流风扇持续降温很快会出现豆皮(既豆油精)、此时伺服电机带动翻转轴将拨杆从加热槽里面翻起、同时将豆油精从加热槽里面捞起并且翻向加热槽后面的输送带上面、然后被输送带送入烘干房进行干燥。(The invention relates to a facility for simplifying and easily manufacturing soybean oil, which belongs to the field of processing facilities, wherein an elliptical heating pipe is arranged in a heating groove, an electronic water level meter and a temperature control switch are arranged in front of the heating tank, a cylindrical overturning shaft is transversely and horizontally arranged at the rear of the heating tank through a semicircular bracket, two S-shaped deflector rods are arranged on the overturning shaft in parallel, the disc-shaped axial flow fan is arranged on the left side of the heating groove, when the soybean thick liquid is heated to 80-85 ℃ in the heating groove, because the temperature in the heating groove is higher, and the surface above the soybean thick liquid is continuously cooled by the axial flow fan, soybean hulls (soybean olein) can appear very quickly, at the moment, the servo motor drives the turnover shaft to turn up the deflector rod from the heating groove, simultaneously, the soybean olein is fished up from the heating groove and turned over onto the conveying belt behind the heating groove, and then the conveying belt conveys the soybean olein into the drying room for drying.)

1. A simplified and easy-to-manufacture facility for soybean oil is characterized by comprising a heating tank, an electronic water level meter, a temperature control switch, a heating pipe, a bracket, a turnover shaft, a deflector rod, a servo motor, a control box, an axial fan, a power supply, a multi-path controller, a display screen, a contactor and a power line;

the heating tank is in a hollow cuboid shape, a long-strip-shaped bracket is vertically arranged at four corners at the bottom and is horizontally arranged on the ground, an opening is arranged above the heating tank, a long-strip-shaped electronic water level meter and a temperature control switch are arranged in front of the heating tank, two oval heating pipes are longitudinally arranged at the bottom inside the heating tank, a disc-shaped axial flow fan is transversely arranged above the left side surface, and a bracket is respectively arranged at the centers of two sides above the back surface;

the brackets are semicircular, cylindrical turnover shafts are horizontally arranged above the two brackets through annular shaft sleeves, and S-shaped deflector rods are longitudinally arranged on the middle parts of the two sides of the turnover shafts respectively;

the servo motor is cylindrical and is arranged on the right side surface of the right bracket above the heating groove, and the central shaft on the left side is connected with the right side of the turnover shaft;

the control box is rectangular, the bottom of the control box is arranged at the rear of the left side of the heating groove through a support, a rectangular display screen is arranged in front of the control box, and a power supply, a multi-way controller and a contactor are arranged in the control box;

the power supply is connected with the multi-channel controller and the contactor through power lines respectively, and the multi-channel controller is connected with the display screen, the electronic water level meter, the temperature control switch, the heating pipe, the servo motor and the axial flow fan through power lines respectively.

Technical Field

The invention discloses a facility for simplifying and easily manufacturing soybean oil, belongs to the field of processing facilities, and particularly relates to a facility for manufacturing soybean oil essence by adopting a semi-automatic simple system.

Background

Soybean oil essence, a food prepared from soybean thick slurry as raw material. Most of the existing enterprises for processing the soybean olein adopt workshop-type manufacturing, both simple equipment and manual operation are adopted, and because the simple equipment cannot realize automation or semi-automation, the labor intensity of workers is still high, and the processing sanitation is not up to the standard. Therefore, a facility which can maintain the traditional manufacturing process and realize automation or semi-automation is needed to replace the existing simple equipment and labor.

Disclosure of Invention

The invention relates to a facility for simplifying and easily manufacturing soybean oil, which solves the difficulties and adopts a rectangular heating groove, an elliptical heating pipe is arranged in the heating tank, an electronic water level meter and a temperature control switch are arranged in front of the heating tank, a cylindrical overturning shaft is horizontally arranged at the rear part of the heating tank in a transverse direction through a semicircular bracket, two S-shaped deflector rods are arranged on the overturning shaft in parallel, the disc-shaped axial flow fan is arranged on the left side of the heating groove, when the soybean thick liquid is heated to 80-85 ℃ in the heating groove, because the temperature in the heating groove is higher, and the surface above the soybean thick liquid is continuously cooled by the axial flow fan, soybean hulls (soybean olein) can appear very quickly, at the moment, the servo motor drives the turnover shaft to turn up the deflector rod from the heating groove, simultaneously, the soybean olein is fished up from the heating groove and turned over onto the conveying belt behind the heating groove, and then the conveying belt conveys the soybean olein into the drying room for drying.

A simplified and easy-to-manufacture facility for soybean oil is characterized by comprising a heating tank, an electronic water level meter, a temperature control switch, a heating pipe, a bracket, a turnover shaft, a deflector rod, a servo motor, a control box, an axial fan, a power supply, a multi-path controller, a display screen, a contactor and a power line;

the heating tank is in a hollow cuboid shape, a long-strip-shaped bracket is vertically arranged at four corners at the bottom and is horizontally arranged on the ground, an opening is arranged above the heating tank, a long-strip-shaped electronic water level meter and a temperature control switch are arranged in front of the heating tank, two oval heating pipes are longitudinally arranged at the bottom inside the heating tank, a disc-shaped axial flow fan is transversely arranged above the left side surface, and a bracket is respectively arranged at the centers of two sides above the back surface;

the brackets are semicircular, cylindrical turnover shafts are horizontally arranged above the two brackets through annular shaft sleeves, and S-shaped deflector rods are longitudinally arranged on the middle parts of the two sides of the turnover shafts respectively;

the servo motor is cylindrical and is arranged on the right side surface of the right bracket above the heating groove, and the central shaft on the left side is connected with the right side of the turnover shaft;

the control box is rectangular, the bottom of the control box is arranged at the rear of the left side of the heating groove through a support, a rectangular display screen is arranged in front of the control box, and a power supply, a multi-way controller and a contactor are arranged in the control box;

the power supply is connected with the multi-channel controller and the contactor through power lines respectively, and the multi-channel controller is connected with the display screen, the electronic water level meter, the temperature control switch, the heating pipe, the servo motor and the axial flow fan through power lines respectively.

Has the advantages that: most of the existing enterprises for processing the soybean olein adopt workshop-type manufacturing, both simple equipment and manual operation are adopted, and because the simple equipment cannot realize automation or semi-automation, the labor intensity of workers is still high, and the processing sanitation is not up to the standard. A facility for simplifying and easily manufacturing soybean oil, which adopts a rectangular heating tank, an elliptical heating pipe is arranged in the heating tank, an electronic water level meter and a temperature control switch are arranged in front of the heating tank, a cylindrical overturning shaft is transversely and horizontally arranged at the rear of the heating tank through a semicircular bracket, two S-shaped deflector rods are arranged on the overturning shaft in parallel, the disc-shaped axial flow fan is arranged on the left side of the heating groove, when the soybean thick liquid is heated to 75-85 ℃ in the heating groove, because the temperature in the heating groove is higher, and the surface above the soybean thick liquid is continuously cooled by the axial flow fan, soybean hulls (soybean olein) can appear very quickly, at the moment, the servo motor drives the turnover shaft to turn up the deflector rod from the heating groove, simultaneously, the soybean olein is fished up from the heating groove and turned over onto the conveying belt behind the heating groove, and then the conveying belt conveys the soybean olein into the drying room for drying.

Drawings

FIG. 1 is a front view of a simplified soybean oil facility;

FIG. 2 is a schematic diagram of a power supply connected with a multi-channel controller and a contactor through power lines, respectively, and the multi-channel controller connected with a display screen, an electronic water level gauge, a temperature control switch, a heating pipe, a servo motor and an axial fan through power lines;

the mark in the above figures is heating tank 1, electronic water level meter 2, temperature control switch 3, heating pipe 4, bracket 5, trip shaft 6, deflector rod 7, servo motor 8, control box 9, axial fan 10, power supply 11, multi-channel controller 12, display screen 13, contactor 14, power cord 15.

Detailed Description

The shape and construction of the present invention will now be described in detail with reference to the accompanying drawings and reference numerals:

a simplified and easily-manufactured soybean oil facility is characterized by comprising a heating tank 1, an electronic water level meter (DC12V/1A)2, a temperature control switch (DC12V/1A)3, a heating pipe (AC380V/5-10kw)4, a bracket 5, a turnover shaft 6, a shift lever 7, a servo motor (DC12V/80W)8, a control box 9, an axial flow fan (DC12V/100W)10, a power supply (AC380V/150A)11, a multi-way controller (AC220V, DC12V/40A)12, a display screen (DC12V/2A)13, a contactor (AC380V/90A)14 and a power supply wire 15;

the heating tank 1 is in a hollow cuboid shape, a strip-shaped support is vertically arranged at four corners at the bottom and is horizontally arranged on the ground, an opening is arranged above the heating tank 1, a strip-shaped electronic water level meter 2 and a temperature control switch 3 are arranged in front of the heating tank, two oval heating pipes 4 are longitudinally arranged at the bottom of the heating tank, a disc-shaped axial flow fan 10 is transversely arranged above the left side surface, and a bracket 5 is respectively arranged at the centers of two sides above the back surface;

the brackets 5 are semicircular, cylindrical turnover shafts 6 are horizontally and transversely arranged above the two brackets 5 through annular shaft sleeves, and S-shaped deflector rods 7 are respectively and longitudinally arranged on the upper surfaces of the middle parts of the two sides of the turnover shafts 6;

the servo motor 8 is cylindrical, and is arranged on the right side surface of the right bracket 5 above the heating tank 1, and the central axis on the left side is connected with the right side of the turnover shaft 6;

the control box 9 is rectangular, the bottom of the control box is arranged at the rear of the left side of the heating tank 1 through a support, a rectangular display screen 13 is arranged in front of the control box 9, and a power supply 11, a multi-way controller 12 and a contactor 14 are arranged inside the control box;

the power supply 11 is respectively connected with the multi-channel controller 12 and the contactor 14 through power lines 15, and the multi-channel controller 12 is respectively connected with the display screen 13, the electronic water level gauge 2, the temperature control switch 3, the heating pipe 4, the servo motor 8 and the axial flow fan 10 through the power lines 15.

When the simplified easy-to-manufacture soybean oil facility is used, a worker firstly turns on a power supply, a multipath controller is arranged through an operation key on a display screen to limit the highest temperature (80-85 ℃) of a temperature control switch, the highest and lowest water level alarm of an electronic water level meter is controlled, a servo motor is controlled to pause for 1-3min and then slowly rotate clockwise for 160 degrees and then reset quickly, after the setting is finished, the worker injects a proper amount of thick soybean slurry into a heating tank, then the multipath controller is turned on to enter a working state, the multipath controller controls a contactor to be connected with a power supply heating pipe to quickly heat the thick soybean slurry, an axial flow fan is controlled to rotate at high speed to blow air on the heating tank, when the thick soybean slurry is heated to 85 ℃, the temperature control switch informs the multipath controller to turn off the contactor, simultaneously controls the servo motor to start working according to a set program, and drives a turning shaft to drive a shifting lever to rotate 160 degrees towards the rear of the heating tank, The two deflector rods synchronously pull the bean skin coagulated into a rectangle in the heating groove backwards while rotating (the bean skin can appear due to the fact that the temperature in the heating groove is high and the surface above the thick soybean milk is continuously cooled by the axial flow fan), the bean skin slides into the rear conveyer belt along the upper surfaces of the two deflector rods and is sent into a drying room, the servo motor drives the deflector rods to reset quickly, the front ends of the deflector rods return to the heating groove again and are submerged by the thick soybean milk, after 1-3min, the multi-path controller controls the servo motor again to repeat the steps, when the soybean milk in the heating groove is lower than a set value, the electronic water level meter informs the multi-path controller to call, a worker injects a proper amount of thick soybean milk (5-8% of the total amount) into the heating groove again, and when the temperature of the thick soybean milk is sensed by the temperature control switch to be lower than 80 ℃, the multi-path controller is informed to control the contactor to open, And (3) the heating pipe continuously and rapidly heats the soybean thick slurry to 85 ℃, and then the heating pipe is suspended, and the multi-path controller continuously works according to the steps.

The above-mentioned non-detailed description is prior art.

The foregoing is merely a general disclosure of the invention and is not intended to limit the invention in any way; those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the scope of the invention as defined by the appended claims.