阅读说明：本技术 一种垃圾处理器电机控制方法 (Motor control method for garbage disposer ) 是由 卢小平 于 2020-12-31 设计创作，主要内容包括：本发明涉及垃圾处理器电机控制方法技术领域,具体涉及一种垃圾处理器电机控制方法,包括如下步骤,步骤a:通过测试确定产品所用电机正常输入电压下无负载时电机主轴转速N0、在额定负载时电机主轴转速N1；步骤b:测试工作时的电机实际转速N；步骤c:当N<N1<N0时,保持输入到电机端电压的占空比为D1,当N0>N>N1时,降低输入到电机端电压的占空比为D2,D2＜D1。根据实际转速N、无负载转速N0和额定负载转速N1之间的关系,判断出电机处于空载状态或负载状态,根据负载或空载状态来调节输入到电机端电压的占空比大小,若电机为空载状态,降低输入到电机端电压的占空比,从而能够有效地降低食物垃圾处理器在空载状态下高速转动所产生的噪音,降低能耗。(The invention relates to the technical field of a garbage disposer motor control method, in particular to a garbage disposer motor control method, which comprises the following steps of a, determining the rotating speed N0 of a motor spindle when no load exists under the normal input voltage of a motor used by a product and the rotating speed N1 of the motor spindle when a rated load exists through testing; b, testing the actual rotating speed N of the motor during working; and c, when N < N1< N0, keeping the duty ratio input to the motor terminal voltage to be D1, and when N0> N > N1, reducing the duty ratio input to the motor terminal voltage to be D2, wherein D2 < D1. According to the relation among the actual rotating speed N, the no-load rotating speed N0 and the rated load rotating speed N1, the motor is judged to be in an idle load state or a load state, the duty ratio of the voltage input to the motor end is adjusted according to the load state or the idle load state, and if the motor is in the idle load state, the duty ratio of the voltage input to the motor end is reduced, so that the noise generated by high-speed rotation of the food waste disposer in the idle load state can be effectively reduced, and the energy consumption is reduced.)

1. A garbage disposer motor control method is characterized by comprising the following steps: comprises the following steps of (a) carrying out,

step a, determining the rotating speed N0 of a motor spindle when no load exists under the normal input voltage of a motor used by a product and the rotating speed N1 of the motor spindle when the load is rated through testing;

b, testing the actual rotating speed N of the motor during working;

step c:

when N < N1< N0, the duty ratio of the voltage input to the motor terminal is kept at D1,

when N0> N > N1, the duty ratio of the voltage input to the motor terminal is reduced to D2,

D2＜D1。

2. the garbage disposer motor control method of claim 1, wherein: in step c, when N is greater than N1, setting a threshold value delta, if the actual rotating speed N-N1 is greater than the threshold value delta, reducing the duty ratio of the voltage input to the motor end to be D3 again, and if the actual rotating speed falls back to N-N1 which is less than the threshold value delta, increasing the duty ratio of the voltage input to the motor end to be D2; d3 < D2 < D1.

3. The garbage disposer motor control method of claim 2, wherein: and when N is continuously larger than N1 or N1+ delta, the duty ratio is continuously switched between D2 and D3 for a certain time S1, and the motor is controlled to stop.

4. The garbage disposer motor control method of claim 1, wherein: in step C, a threshold rotation speed C is set, the motor is controlled to stop when the duty ratio of the motor is continuously D1 and N < C continuously in time S2.

5. The garbage disposer motor control method of claim 1, wherein: in step a, 0.5N0< N1<0.7N0 may be set.

6. The garbage disposer motor control method of claim 4, wherein: c <0.3N 0.

7. The garbage disposer motor control method of claim 4, wherein: s2<60 seconds.

8. The garbage disposer motor control method of claim 3, wherein: s1<60 seconds.

Technical Field

The invention relates to the technical field of garbage disposer motor control, in particular to a garbage disposer motor control method.

Background

After the existing food waste disposer is started, no matter whether food waste exists in the disposer, the voltage obtained on the motor is fixed, the working mode can not only cause energy waste, but also particularly under the no-load condition, the rotation speed of the smashing mechanism is higher due to no resistance in the disposer, so that great noise is generated, and the use experience of consumers is influenced.

Voltage duty ratio: generally, the voltage input from the outside is continuously stable, which is 1 or 100%, and the voltage input to the motor can be controlled to be unstable along with the development of various control technologies, and the voltage can be present for a period of time or absent for a period of time, and the ratio of the voltage-present time to the whole time is the duty ratio.

Disclosure of Invention

The invention aims to provide a motor control method of a garbage disposer, aiming at the existing defects.

The purpose of the invention is realized by the following technical scheme: the application provides a garbage disposer motor control method, which comprises the following steps:

step a, determining the rotating speed N0 of a motor spindle when no load exists under the normal input voltage of a motor used by a product and the rotating speed N1 of the motor spindle when the load is rated through testing;

b, testing the actual rotating speed N of the motor during working;

and c, when N < N1< N0, keeping the duty ratio input to the motor terminal voltage to be D1, and when N0> N > N1, reducing the duty ratio input to the motor terminal voltage to be D2, wherein D2 < D1.

In the step c, a threshold value delta is set, if the actual rotating speed N-N1 is larger than the threshold value delta, the duty ratio of the voltage input to the motor is reduced to D3, and if the actual rotating speed falls back to N-N1 which is smaller than the threshold value delta, the duty ratio of the voltage input to the motor is increased to D2; d3 < D2 < D1.

And when N is continuously larger than N1 or N1+ delta, the duty ratio is continuously switched between D2 and D3 for a certain time S1, and the motor is controlled to stop.

In step C, the threshold rotation speed C is set, and the motor is controlled to stop when the duty ratio of the motor is D1 continuously in time S2 and N < C continuously.

In step a, 0.5N0< N1<0.7N0 may be set.

Wherein C <0.3N 0.

Where S2<60 seconds.

Where S1<60 seconds.

The invention has the beneficial effects that: according to the garbage disposer motor control method, the actual rotating speed N of the motor is detected, the motor is judged to be in an unloaded state or a loaded state according to the relation between the actual rotating speed N, the unloaded rotating speed N0 and the rated load rotating speed N1, the duty ratio of the voltage of the input end of the motor is adjusted according to the loaded or unloaded state, and if the motor is in the unloaded state, the duty ratio of the voltage of the input end of the motor is reduced, so that the noise generated by high-speed rotation of the food garbage disposer in the unloaded state can be effectively reduced, the use experience of a user is enhanced, the energy consumption is reduced, the garbage disposer can be controlled to be automatically turned off in an unloaded period of time, and the garbage disposer can be automatically turned off after; if the motor is in a load state, the duty ratio of the voltage input to the motor is kept, the power of the motor is ensured, and the smashing effect is ensured.

Overload can be judged when the rotating speed of the motor is continuously low under the condition of high duty ratio, and automatic shutdown can be set for more than a period of time so as to protect the motor from burning out.

Detailed Description

The invention is further described with reference to the following examples.

Example 1

One of the specific implementation modes of the garbage disposer motor control method comprises the following steps:

step a, determining the rotation speed N0 of the motor spindle when no load exists under the normal input voltage of the motor used by the product and the rotation speed N1 of the motor spindle when the load is rated through testing, wherein N0 is the rotation speed of no load, and N1 is the rotation speed of the rated load.

And b, testing the actual rotating speed N of the motor during working.

And c, when the actual rotating speed N is less than the rated load rotating speed N1 and less than the no-load rotating speed N0, keeping the duty ratio of the voltage input to the motor terminal to be D1.

After the garbage disposer is powered on, the duty ratio of the voltage input to the motor end is D1, if no load exists in the cavity, the rotating speed can be continuously increased, when N0> N > N1, the duty ratio of the voltage input to the motor end is reduced to D2, and if the voltage is continuously increased to N > N1+ delta, the voltage duty ratio is further reduced to D3.

When food residues or running water are put into the garbage disposer, the food residues or the running water can generate certain resistance on a main shaft of the motor, so that the load of the main shaft of the motor is increased, the rotating speed can be reduced, the duty ratio of the voltage input to the motor can be increased at the moment, the power and the torque of the motor are increased, the motor is guaranteed to have enough torsional force to keep normal work, and the motor is prevented from being locked. After the food waste is completely treated, the load of the food waste disposer is reduced, the food waste disposer enters an idle state, and the rotating speed of a main shaft of the food waste disposer is increased when the resistance of a motor is eliminated. Therefore, the load condition of the food waste disposer can be judged by detecting the rotating speed of the motor.

During the operation of the motor of the garbage disposer, the actual speed N is detected and compared with the no-load speed N0 and the rated load speed N1. If the actual rotating speed N < the rated load rotating speed N1< the no-load rotating speed N0, the food waste disposer is judged to be in a load state, and the duty ratio of the voltage input to the motor end is kept unchanged so as to ensure that the motor has enough torque to treat the residues. If the no-load rotating speed N0 is greater than the actual rotating speed N is greater than the rated load rotating speed N1, the garbage disposer is judged to be in an idle state, the duty ratio of the voltage input to the motor end is controlled to be D2, and D2 is smaller than D1, so that energy is saved and the generated noise is reduced.

Specifically, the magnitude relation ratio of the actual rotation speed N, the rated load rotation speed N1, and the no-load rotation speed N0 may be set to N1 equal to 0.6N0 and Δ equal to 0.2N0, and may also be adjusted according to actual requirements.

C is 0.2N0, S1 is 30 seconds, and S2 is 30 seconds, which can be adjusted according to the actual situation.

Example 2

The second embodiment of the motor control method of the garbage disposer comprises the following steps:

step a, determining the rotation speed N0 of the motor spindle when no load exists under the normal input voltage of the motor used by the product and the rotation speed N1 of the motor spindle when the load is rated through testing, wherein N0 is the rotation speed of no load, and N1 is the rotation speed of the rated load.

And b, testing the actual rotating speed N of the motor during working.

Step c, setting a threshold value delta,

if the actual rotating speed N is less than the rated load rotating speed N1 and less than the no-load rotating speed N0, keeping the duty ratio of the voltage input to the motor terminal to be D1;

if the no-load rotating speed N0 is greater than the actual rotating speed N which is greater than the rated load rotating speed N1 and the actual rotating speed N-the rated load rotating speed N1 is less than the threshold value delta, reducing the duty ratio of the voltage input to the motor terminal to be D2;

if the no-load rotating speed N0 is greater than the actual rotating speed N which is greater than the rated load rotating speed N1, and the actual rotating speed N-the rated load rotating speed N1 is greater than the threshold value delta, reducing the duty ratio of the voltage input to the motor terminal to be D3; d3 < D2 < D1.

During the operation of the motor of the waste disposer, the actual speed N is detected and compared with the no-load speed N0 and the nominal load speed N1. When the actual rotating speed N is larger than the rated load rotating speed N1, and the actual rotating speed N-the rated load rotating speed N1 is larger than the threshold value delta, the actual rotating speed N is proved to be too high, the motor needs to be controlled at a lower duty ratio, and the motor needs to be quickly stabilized, so that energy is saved, and generated noise is reduced.

In addition, when the relation of the actual rotating speed N > the rated load rotating speed N1 or the rated load rotating speed > N1+ threshold value delta continuously appears in the time S1, and the duty ratio is continuously switched between D2 and D3 in the time S1, the motor is controlled to stop. S1 may be set to 30 seconds according to actual requirements.

In the operation process of a motor of the garbage disposer, in a period of time S1, the actual rotating speed N is always greater than the rated load rotating speed N1 or the rated load rotating speed N1+ threshold value delta, and the duty ratio of the voltage input to two ends of the motor is continuously switched between D2 and D3 in the time S1, so that the residue is broken, the motor is controlled to stop, the motor is prevented from working for a long time in an idle state, the service life of the motor is prolonged, the energy is saved, and the generated noise is reduced.

Example 3

The third specific implementation mode of the garbage disposer motor control method comprises the following steps:

step a, determining the rotation speed N0 of the motor spindle when no load exists under the normal input voltage of the motor used by the product and the rotation speed N1 of the motor spindle when the load is rated through testing, wherein N0 is the rotation speed of no load, and N1 is the rotation speed of the rated load.

And b, testing the actual rotating speed N of the motor during working.

Step C, setting a threshold rotating speed C,

if the no-load rotating speed N0 is greater than the actual rotating speed N is greater than the rated load rotating speed N1, reducing the duty ratio of the voltage input to the motor terminal to be D2;

and if the actual rotating speed N is less than the rated load rotating speed N1 and less than the no-load rotating speed N0, the duty ratio of the motor is continuously D1 within the time S2, and the actual rotating speed N is continuously less than the threshold value C, the motor is controlled to stop.

In the operation process of the motor of the garbage disposer, the actual rotating speed N is always less than the threshold value C within a period of time S2, and the motor operates for a time S2 with a higher duty ratio D1, so that the motor is proved to be possibly locked or jammed, the motor is controlled to stop, the motor is prevented from being burnt due to the fact that the motor still works in a locked state, the service life of the motor is prolonged, and safety is improved. S2 may be adjusted to 30 seconds according to actual conditions.

The above embodiments are only used for illustrating the technical solution of the present invention, and should not be taken as limiting the structure of the present invention. Through the embodiment, a person skilled in the art can obtain technical modes with equivalent use effects through simple modification or equivalent replacement, and the technical modes are considered to fall within the protection scope of the technical right of the invention.