阅读说明：本技术 一种铁铬铝合金制造工艺 (Iron-chromium-aluminum alloy manufacturing process ) 是由 黄锡新 于 2020-12-31 设计创作，主要内容包括：本发明公开了一种铁铬铝合金制造工艺,包括以下步骤：原料准备：先将对应需要的材料通过破碎过滤设备进行破碎过滤；原料配比：按照一定比例,准备原材料；材料混合：通过搅拌机对多种原材进行混合；压铸成型：将混合好的材料放入到压铸模具中,通过压铸机对材料进行压铸成型。本发明通过破碎机、第一提升机、过滤箱、第一进料仓、支撑机构、横杆、支撑杆、防滑垫、过滤机构、过滤板、固定板、限位杆、导向卡套、震动电机、第二提升机、排料管、导向板、开口和第二进料仓的配合使用,解决了现有铁铬铝合金在制造过程中由于加工方式有问题,导致加工质量不稳定,以及浪费资源的问题,以满足市场的需求。(The invention discloses a manufacturing process of iron-chromium-aluminum alloy, which comprises the following steps: preparing raw materials: firstly, crushing and filtering materials correspondingly required by crushing and filtering equipment; the raw material ratio is as follows: preparing raw materials according to a certain proportion; mixing materials: mixing various raw materials by a stirrer; die-casting and forming: and putting the mixed material into a die-casting die, and carrying out die-casting molding on the material by a die-casting machine. According to the invention, the problems of unstable processing quality and resource waste caused by the problem of a processing mode in the manufacturing process of the existing iron-chromium-aluminum alloy are solved by matching the crusher, the first lifting machine, the filter box, the first feeding bin, the supporting mechanism, the cross rod, the supporting rod, the non-slip mat, the filtering mechanism, the filter plate, the fixing plate, the limiting rod, the guide clamping sleeve, the vibrating motor, the second lifting machine, the discharging pipe, the guide plate, the opening and the second feeding bin, so that the market demands are met.)

1. A manufacturing process of iron-chromium-aluminum alloy is characterized in that: the method comprises the following steps:

a. preparing raw materials: firstly, crushing and filtering materials correspondingly required by crushing and filtering equipment;

b. the raw material ratio is as follows: preparing raw materials according to a certain proportion;

c. mixing materials: mixing various raw materials by a stirrer;

d. die-casting and forming: putting the mixed material into a die-casting die, and carrying out die-casting molding on the material by a die-casting machine;

e. and (3) high-temperature sintering: placing the material into calcining equipment to calcine the die-cast and molded material;

f. and (3) processing and forming: the calcined material is extruded and formed, so that the subsequent use is convenient;

wherein the crushing and filtering equipment comprises a crusher (1), a first lifting machine (2) and a filtering box (3), the crusher (1) is matched with the filtering box (3) through the first lifting machine (2), the top of the crusher (1) is fixedly communicated with a first feeding bin (4), the bottoms of the front side and the rear side of the filtering box (3) are fixedly connected with supporting mechanisms (5), a filtering mechanism (6) is arranged in the filtering box (3), two sides of the filtering mechanism (6) penetrate through the filtering box (3) and extend to the surface of the filtering box (3), two sides of the filtering mechanism (6) are fixedly connected with vibrating motors (7), the rear side of the filtering box (3) is fixedly communicated with a second lifting machine (8) through a hose, one side of the second lifting machine (8), far away from the filtering box (3), is fixedly communicated with the rear side of the first feeding bin (4), the bottom of the filter box (3) is fixedly communicated with a discharge pipe (9).

2. The manufacturing process of an iron-chromium-aluminum alloy according to claim 1, wherein: and c, after being crushed by the crusher (1) in the step a, the crushed large particles are input into the filter box (3) through the first lifting machine (2), and meanwhile, the large particles are input into the crusher (1) again through the second lifting machine (8).

3. The manufacturing process of an iron-chromium-aluminum alloy according to claim 1, wherein: in the step e, the hot air in the calcining equipment is utilized to primarily heat the material.

4. The manufacturing process of an iron-chromium-aluminum alloy according to claim 1, wherein: the supporting mechanism (5) comprises a cross rod (501), supporting rods (502) are fixedly connected to the two sides of the cross rod (501), one side, close to the filter box (3), of the top of each supporting rod (502) is fixedly connected with the surface of the filter box (3), and anti-slip pads (503) are fixedly connected to the bottoms of the supporting rods (502).

5. The manufacturing process of an iron-chromium-aluminum alloy according to claim 1, wherein: filter mechanism (6) includes filter (601), the equal fixedly connected with fixed plate (602) in both sides of filter (601), one side that filter (601) was kept away from in fixed plate (602) runs through filter box (3) and extends to the surface of filter box (3), the equal swing joint in front side and the rear side of fixed plate (602) inside has gag lever post (603), the top and the bottom of gag lever post (603) all with the inner wall fixed connection of filter box (3), the front side and the rear side on filter (601) surface all overlap and are equipped with direction cutting ferrule (604), the inner wall fixed connection of one side and filter box (3) that filter (601) were kept away from in direction cutting ferrule (604), the rear side direction cutting ferrule (604) uses with the cooperation of second lifting machine (8).

6. The manufacturing process of an iron-chromium-aluminum alloy according to claim 5, wherein: one side fixedly connected with deflector (10) that fixed plate (602) top is close to filter (601), the surface of deflector (10) uses with the top cooperation of filter (601).

7. The manufacturing process of an iron-chromium-aluminum alloy according to claim 5, wherein: an opening (11) matched with the second hoisting machine (8) is formed in the surface of the guide plate (10) on the rear side.

8. The manufacturing process of an iron-chromium-aluminum alloy according to claim 1, wherein: the top of the filter box (3) is fixedly communicated with a second feeding bin (12), and the top of the second feeding bin (12) is matched with the surface of the first hoisting machine (2) for use.

Technical Field

The invention belongs to the technical field of manufacturing of iron-chromium-aluminum alloys, and particularly relates to a manufacturing process of an iron-chromium-aluminum alloy.

Background

Aluminum alloy is a non-ferrous metal structural material which is most widely applied in industry, and is widely applied in aviation, aerospace, automobile, mechanical manufacturing, ships and chemical industry, the rapid development of industrial economy has increased the demand on aluminum alloy welding structural parts, and the research on the weldability of the aluminum alloy is also deepened.

The iron-chromium-aluminum alloy is one kind of aluminum alloy, the using temperature and the strength of the iron-chromium-aluminum alloy are stronger than those of the aluminum alloy, and the problems in the prior art are that: the iron-chromium-aluminum alloy has problems in the manufacturing process due to the processing mode, so that the processing quality is unstable, resources are wasted, and the requirements for quality, saving and environmental protection cannot be met.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides the manufacturing process of the iron-chromium-aluminum alloy, which has stable processing quality, resource saving and high efficiency.

The invention is realized in this way, a manufacturing process of iron-chromium-aluminum alloy, comprising the following steps:

a. preparing raw materials: firstly, crushing and filtering materials correspondingly required by crushing and filtering equipment;

b. the raw material ratio is as follows: preparing raw materials according to a certain proportion;

c. mixing materials: mixing various raw materials by a stirrer;

d. die-casting and forming: putting the mixed material into a die-casting die, and carrying out die-casting molding on the material by a die-casting machine;

e. and (3) high-temperature sintering: placing the material into calcining equipment to calcine the die-cast and molded material;

f. and (3) processing and forming: the calcined material is extruded and formed, so that the subsequent use is convenient;

wherein, this broken filtration equipment includes breaker, first lifting machine and rose box, the breaker uses through first lifting machine and rose box cooperation, the fixed intercommunication in top of breaker has first feeding storehouse, the equal fixedly connected with supporting mechanism in bottom of rose box front side and rear side, the inside of rose box is provided with filter equipment, filter equipment's both sides all run through the rose box and extend to the surface of rose box, the equal fixedly connected with shock dynamo in both sides of filter equipment, the rear side of rose box has the second lifting machine through the hose fastening intercommunication, the fixed intercommunication in one side and the rear side in first feeding storehouse of rose box is kept away from to the second lifting machine, the fixed intercommunication in bottom of rose box has row material pipe.

Preferably, the crusher is supplied with crushed large particles to the inside of the filter box by the first elevator, and the large particles are supplied with crushed large particles to the inside of the crusher again by the second elevator.

Preferably, the material is initially heated by using hot air from the interior of the calcination apparatus.

Preferably, the supporting mechanism comprises a cross rod, supporting rods are fixedly connected to two sides of the cross rod, one side, close to the filter box, of the top of each supporting rod is fixedly connected with the surface of the filter box, and anti-skid pads are fixedly connected to the bottoms of the supporting rods.

Preferably, the filter mechanism comprises a filter plate, fixed plates are fixedly connected to two sides of the filter plate, one side of each fixed plate, far away from the filter plate, penetrates through the filter box and extends to the surface of the filter box, limiting rods are movably connected to the front side and the rear side of the inside of each fixed plate, the top and the bottom of each limiting rod are fixedly connected with the inner wall of the filter box, guide clamping sleeves are sleeved on the front side and the rear side of the surface of the filter plate, one side of each guide clamping sleeve, far away from the filter plate, is fixedly connected with the inner wall of the filter box, and the guide clamping sleeves on the rear side are matched with a second lifting machine for use.

Preferably, a guide plate is fixedly connected to one side, close to the filter plate, of the top of the fixing plate, and the surface of the guide plate is matched with the top of the filter plate.

Preferably, the surface of the guide plate on the rear side is provided with an opening matched with the second hoisting machine for use.

Preferably, the top of the filter box is fixedly communicated with a second feeding bin, and the top of the second feeding bin is matched with the surface of the first hoisting machine for use.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the problems of unstable processing quality and resource waste caused by the problem of a processing mode in the manufacturing process of the existing iron-chromium-aluminum alloy are solved by matching the crusher, the first lifting machine, the filter box, the first feeding bin, the supporting mechanism, the cross rod, the supporting rod, the non-slip mat, the filtering mechanism, the filter plate, the fixing plate, the limiting rod, the guide clamping sleeve, the vibrating motor, the second lifting machine, the discharging pipe, the guide plate, the opening and the second feeding bin, so that the market demands are met.

2. According to the invention, the materials crushed by the crusher can be input into the filter box through the first elevator and the second elevator, and the second elevator can conveniently input the large granular substances filtered by the filter plate into the crusher for secondary crushing.

3. According to the invention, through the calcining equipment, the heat energy can be reasonably utilized to preliminarily heat the material, so that the subsequent heating and calcining are quicker and more thorough, and the overall quality stability is improved.

4. According to the invention, the support mechanism is arranged, so that the stability of the filter box can be improved, and the shaking of the filter box is reduced.

5. According to the invention, the filter mechanism is arranged, so that the vibration of the filter plate can be driven by the vibration of the vibration motor, and the purpose of conveniently filtering the material is realized, so that the filtered material is more uniform, and the subsequent processing is convenient.

6. According to the invention, the guide plate is arranged, so that the guide effect on the falling materials can be achieved, and the materials can be prevented from leaking outwards through the gap between the fixing plate and the filter box.

7. According to the invention, by arranging the opening, the material which cannot be filtered can be conveniently input into the second hoisting machine through the opening and the filter box, so that the material is transmitted and is input into the crusher again for crushing.

8. According to the invention, by arranging the second feeding bin, when the first lifting machine conveys the material to the top of the filter box, the material is guided, the material is prevented from leaking to the outer side, and the waste of the material is reduced.

Drawings

FIG. 1 is a schematic flow chart of a manufacturing process provided by an embodiment of the present invention;

fig. 2 is a perspective view of a first lifter and a filter box of the crusher provided by the embodiment of the invention;

FIG. 3 is a perspective view of a filter mechanism provided by an embodiment of the present invention;

fig. 4 is a right side view of an opening provided by an embodiment of the present invention.

In the figure: 1. a crusher; 2. a first hoist; 3. a filter box; 4. a first feeding bin; 5. a support mechanism; 501. a cross bar; 502. a support bar; 503. a non-slip mat; 6. a filtering mechanism; 601. a filter plate; 602. a fixing plate; 603. a limiting rod; 604. a guide card sleeve; 7. vibrating a motor; 8. a second hoist; 9. a discharge pipe; 10. a guide plate; 11. an opening; 12. a second feeding bin.

Detailed Description

In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings.

The structure of the present invention will be described in detail below with reference to the accompanying drawings.

As shown in fig. 1 to 4, a manufacturing process of an iron-chromium-aluminum alloy according to an embodiment of the present invention includes the following steps:

a. preparing raw materials: firstly, crushing and filtering materials correspondingly required by crushing and filtering equipment;

b. the raw material ratio is as follows: preparing raw materials according to a certain proportion;

c. mixing materials: mixing various raw materials by a stirrer;

d. die-casting and forming: putting the mixed material into a die-casting die, and carrying out die-casting molding on the material by a die-casting machine;

e. and (3) high-temperature sintering: placing the material into calcining equipment to calcine the die-cast and molded material;

f. and (3) processing and forming: the calcined material is extruded and formed, so that the subsequent use is convenient;

wherein, this broken filtration equipment includes breaker 1, first lifting machine 2 and rose box 3, breaker 1 uses through first lifting machine 2 and the cooperation of rose box 3, the fixed intercommunication in top of breaker 1 has first feeding storehouse 4, the equal fixedly connected with supporting mechanism 5 in bottom of 3 front sides of rose box and rear side, the inside of rose box 3 is provided with filter mechanism 6, filter mechanism 6's both sides all run through rose box 3 and extend to the surface of rose box 3, the equal fixedly connected with shock dynamo 7 in both sides of filter mechanism 6, there is second lifting machine 8 in the rear side of rose box 3 through the hose fastening intercommunication, the fixed intercommunication in one side of rose box 3 and the rear side of first feeding storehouse 4 is kept away from to second lifting machine 8, the fixed intercommunication in bottom of rose box 3 has row material pipe 9.

The crusher 1 is crushed and then input into the filter box 3 through the first elevator 2, and large particles are input into the crusher 1 again through the second elevator 8.

Adopt above-mentioned scheme: through first lifting machine 2 and second lifting machine 8, can input the inside of rose box 3 with the broken material of breaker 1 through first lifting machine 2, second lifting machine 8 can conveniently filter remaining large particulate matter with filter 601 and input the inside of breaker 1 and carry out the secondary crushing.

The hot air inside the calcining equipment is utilized to primarily heat the material.

Adopt above-mentioned scheme: through calcining equipment, can the rational utilization heat energy, carry out the primary heating to the material, make follow-up heating calcination more quick, calcine more thoroughly to improve whole stable in quality.

Referring to fig. 2, the supporting mechanism 5 includes a cross bar 501, two sides of the cross bar 501 are fixedly connected with supporting bars 502, one side of the top of the supporting bar 502 close to the filtering box 3 is fixedly connected with the surface of the filtering box 3, and the bottom of the supporting bar 502 is fixedly connected with a non-slip mat 503.

Adopt above-mentioned scheme: through setting up supporting mechanism 5, can improve the stability of rose box 3, reduce rocking of rose box 3.

Referring to fig. 3, filtering mechanism 6 includes filter 601, the equal fixedly connected with fixed plate 602 in both sides of filter 601, one side that filter 601 was kept away from to fixed plate 602 runs through filter box 3 and extends to the surface of filter box 3, the equal swing joint in inside front side and the rear side of fixed plate 602 has gag lever post 603, the top and the bottom of gag lever post 603 all with filter box 3's inner wall fixed connection, the front side and the rear side on filter 601 surface all overlap and are equipped with direction cutting ferrule 604, the inner wall fixed connection of one side that filter 601 was kept away from to direction cutting ferrule 604 and filter box 3, rear side direction cutting ferrule 604 uses with the cooperation of second lifting machine 8.

Adopt above-mentioned scheme: through setting up filtering mechanism 6, can drive the vibrations of filter 601 through the vibrations of shock dynamo 7, realize conveniently carrying out filterable purpose to the material after making to filter the completion is more even, convenient subsequent processing.

Referring to fig. 3, a guide plate 10 is fixedly connected to a side of the top of the fixing plate 602 near the filter plate 601, and a surface of the guide plate 10 is engaged with the top of the filter plate 601.

Adopt above-mentioned scheme: through setting up deflector 10, can play the guide effect to the material that falls, can also avoid the material to outwards leak through the gap between fixed plate 602 and the rose box 3 simultaneously.

Referring to fig. 3 and 4, the surface of the rear guide plate 10 is provided with an opening 11 for cooperating with the second lifter 8.

Adopt above-mentioned scheme: through setting up opening 11, can conveniently import the inside of second lifting machine 8 with unable filterable material through opening 11 and rose box 3, carry out the transmission of material, make its inside of inputing breaker 1 again carry out the breakage.

Referring to fig. 2, the top of the filter box 3 is fixedly communicated with a second feeding bin 12, and the top of the second feeding bin 12 is matched with the surface of the first hoisting machine 2 for use.

Adopt above-mentioned scheme: through setting up second feeding storehouse 12, can play the effect of direction when first lifting machine 2 carries the material at the top of rose box 3, avoid the material to reveal the outside, reduce the waste of material.

The working principle of the invention is as follows:

the operation process comprises the steps of firstly crushing and filtering materials corresponding to needs through crushing and filtering equipment, when the materials need to be filtered, crushing the materials through a crusher 1, conveying the crushed materials through a first lifting machine 2 to enable the materials to fall into a second feeding bin 12, starting a vibration motor 7, driving a fixed plate 602 to vibrate through the vibration motor 7, driving a filter plate 601 to vibrate through the fixed plate 602, limiting the fixed plate 602 through a limiting rod 603, enabling the materials to fall onto the surface of the filter plate 601, enabling small-particle materials to fall downwards and to be discharged from a discharging pipe 9, enabling large-particle materials to enter into a second lifting machine 8 through an opening 11 and a filter box 3, re-transmitting the large-particle materials into a first feeding bin 4, re-crushing the large-particle materials, preparing raw materials according to a certain proportion, mixing various raw materials through a stirrer, and placing the mixed materials into a die-casting die, the material is subjected to die-casting molding through a die-casting machine, the material after die-casting molding is calcined in calcining equipment, and the calcined material is subjected to extrusion molding, so that the subsequent use is facilitated.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.