阅读说明：本技术 一种5g无线路由器及一次成型注塑模具 (5G wireless router and one-time forming injection mold ) 是由 汪新著 周到 刘益和 于 2020-12-22 设计创作，主要内容包括：本发明适用于路由器制造技术领域,提供了一种5G无线路由器及一次成型注塑模具,包括下盖注塑组件、上盖注塑组件和冷却组件；所述下盖注塑组件包括底座和下盖模具座,所述底座的顶部固定有所述下盖模具座,所述下盖模具座的顶部安装有一个下盖模具,所述上盖注塑组件包括撑座,所述撑座固定连接所述底座并且位于所述下盖压模的上方,所述冷却组件包括第一冷却管和第二冷却管,通过设置用于制备下盖的下盖注塑组件、用于制备上盖的上盖注塑组件,并且上盖注塑组件和下盖注塑组件的压模通过两个导杆联动,并且由一个电推杆驱动,从而能够实现上盖和下盖的同步制作,制作效率高,也节约了能源。(The invention is suitable for the technical field of router manufacturing, and provides a 5G wireless router and a one-step molding injection mold, which comprise a lower cover injection molding assembly, an upper cover injection molding assembly and a cooling assembly; the lower cover injection molding assembly comprises a base and a lower cover mold seat, the top of the base is fixed with the lower cover mold seat, a lower cover mold is installed at the top of the lower cover mold seat, the upper cover injection molding assembly comprises a supporting seat, the supporting seat is fixedly connected with the base and located above a lower cover pressing mold, the cooling assembly comprises a first cooling pipe and a second cooling pipe, the lower cover injection molding assembly is used for preparing the lower cover, the upper cover injection molding assembly is used for preparing the upper cover, the pressing mold of the upper cover injection molding assembly and the pressing mold of the lower cover injection molding assembly are linked through two guide rods and driven by one electric push rod, so that the upper cover and the lower cover can be synchronously manufactured, the manufacturing efficiency is high, and energy is saved.)

1. The utility model provides an one shot forming injection mold which characterized in that: comprises a lower cover injection molding component (1), an upper cover injection molding component (2) and a cooling component (3);

the lower cover injection molding assembly (1) comprises a base (11) and a lower cover mold seat (12), the lower cover mold seat (12) is fixed to the top of the base (11), a lower cover mold (122) is installed on the top of the lower cover mold seat (12), a first cooling channel (121) is arranged in the lower cover mold seat (12), two guide rods (13) are movably connected to the lower cover mold seat (12), the guide rods (13) vertically penetrate through the lower cover mold seat (12), a lower cover pressing mold (14) located above the lower cover mold seat (12) is fixed to the guide rods (13), and a first protruding block (141) matched with the lower cover mold (122) is arranged at the bottom of the lower cover pressing mold (14);

the upper cover injection molding assembly (2) comprises a supporting seat (21), the supporting seat (21) is fixedly connected with the base (11) and is positioned above the lower cover pressing mold (14), an upper cover mold seat (25) is fixed at the top of the supporting seat (21), an upper cover mold (252) is installed at the top of the upper cover mold seat (25), a second cooling channel (251) is arranged inside the upper cover mold seat (25), the upper end of the guide rod (13) penetrates through the upper cover mold seat (25) and is fixedly connected with an upper cover pressing mold (24), the upper cover pressing mold (24) is positioned above the upper cover mold seat (25), the guide rod (13) is connected with the upper cover mold seat (25), a second convex block (241) matched with the upper cover mold (252) is arranged at the bottom of the upper cover pressing mold (24), and a side plate (22) is fixed at the edge of the upper cover mold seat (14), a top plate (23) is fixed on the top of the side plate (22), an electric push rod (26) is fixed on the top plate (23), and the output end of the electric push rod (26) faces downwards vertically and is fixedly connected with the upper cover pressing die (24);

the cooling assembly (3) comprises a first cooling pipe (31) and a second cooling pipe (32), and one end of the first cooling pipe (31) and one end of the second cooling pipe (32) are respectively connected with two ends of a first cooling channel (121); the other end of the first cooling pipe (31) is connected with a water outlet of a water pump (33), a water inlet of the water pump (33) is connected with one end of the second cooling channel (251), and the other end of the second cooling channel (251) is communicated with the other end of the second cooling pipe (32).

2. The one-shot molding injection mold according to claim 1, wherein: the cooling assembly (3) further comprises a water storage tank (34), and the second cooling channel (251) is communicated with the water storage tank (34) through a water pumping pipe (35);

the other end of the second cooling pipe (32) is communicated with the water storage tank (34) through a water inlet pipe (35).

3. The one-shot molding injection mold according to claim 2, wherein: a water level detector (37) is arranged in the water storage tank (34), and the water level detector (37) is used for detecting the height value of the water level in the water storage tank (34);

the water level detector (37) is in signal connection with a controller, and the controller is in signal connection with an alarm;

and the controller controls the alarm to start alarming according to the water level height value detected by the water level detector (37) when the water level height value is lower than a preset water level value.

4. A one-shot molding injection mold as claimed in claim 3, wherein: a water temperature detector (38) is connected between the first cooling channel (121) and the second cooling pipe (32), and the water temperature detector (38) is in signal connection with the controller; the controller is in signal connection with the water pump (33).

5. The one-shot molding injection mold according to claim 1, wherein: the lower cover injection molding assembly (1) further comprises a first push rod (16);

one end of the first push rod (16) is fixed at the lower end of the guide rod (13), the guide rod (13) is of an L-shaped structure, and the other end of the first push rod (16) penetrates upwards and is movably connected with the lower cover die seat (12) and the lower cover die (122).

6. The one-shot molding injection mold according to claim 1, wherein: the upper cover injection molding assembly (2) further comprises a second push rod (27);

one end of the second push rod (27) is fixedly connected with the guide rod (13), the second push rod (27) is of an L-shaped structure, and the other end of the second push rod (27) penetrates upwards and is movably connected with the upper cover die seat (25) and the upper cover die (252).

7. The one-shot molding injection mold according to claim 2, wherein: the top of the water storage tank (34) is connected with a water injection pipe, and a sealing plug which is connected with the water injection pipe in a sealing manner is arranged on the water injection pipe.

8. The one-shot molding injection mold according to claim 2, wherein: the first cooling pipe (31) and the second cooling pipe (32) are both in a winding and rising structure.

9. A5G wireless router is characterized in that: the injection mold comprises an upper cover and a lower cover which are manufactured by the one-step molding injection mold.

Technical Field

The invention belongs to the technical field of router manufacturing, and particularly relates to a 5G wireless router and an injection mold for one-step molding.

Background

The fifth generation mobile communication technology, abbreviated as 5G or 5G technology, is the latest generation cellular mobile communication technology, and is also an extension following 4G (LTE-A, WiMax), 3G (UMTS, LTE) and 2G (gsm) systems. The performance goals of 5G are high data rates, reduced latency, energy savings, reduced cost, increased system capacity, and large-scale device connectivity.

The housing of the 5G router generally comprises an upper cover and a lower cover, and the upper cover and the lower cover are generally prepared by adopting an injection mold. However, the existing injection mold has certain defects in use, and the existing injection mold can only process the upper cover or the lower cover singly, so that the processing efficiency is low.

Disclosure of Invention

The invention provides a 5G wireless router and an injection mold for one-time molding, and aims to solve the problems in the prior art.

The invention is realized in this way, a one-step molding injection mold, including the injection molding assembly of the lower cover, injection molding assembly of the upper cover and cooling assembly;

the lower cover injection molding assembly comprises a base and a lower cover mold seat, the lower cover mold seat is fixed to the top of the base, a lower cover mold is installed on the top of the lower cover mold seat, a first cooling channel is arranged in the lower cover mold seat, two guide rods are movably connected to the lower cover mold seat, the guide rods vertically penetrate through the lower cover mold seat, a lower cover pressing mold located above the lower cover mold seat is fixed to the guide rods, and a first protruding block matched with the lower cover mold is arranged at the bottom of the lower cover pressing mold;

the upper cover injection molding component comprises a supporting seat which is fixedly connected with the base and is positioned above the lower cover pressing mold, an upper cover mould seat is fixed at the top of the supporting seat, an upper cover mould is arranged at the top of the upper cover mould seat, the upper cover die base is internally provided with a second cooling channel, the upper end of the guide rod penetrates through the upper cover die base and is fixedly connected with an upper cover pressing die, the upper cover pressing die is positioned above the upper cover die seat, the guide rod is connected with the upper cover die seat, the bottom of the upper cover pressing die is provided with a second convex block matched with the upper cover die, a side plate is fixed at the edge of the upper cover die seat, a top plate is fixed at the top of the side plate, an electric push rod is fixed on the top plate, and the output end of the electric push rod faces downwards vertically and is fixedly connected with the upper cover pressing die;

the cooling assembly comprises a first cooling pipe and a second cooling pipe, and one end of the first cooling pipe and one end of the second cooling pipe are respectively connected with two ends of the first cooling channel; the other end of the first cooling pipe is connected with a water outlet of a water pump, a water inlet of the water pump is connected with one end of the second cooling channel, and the other end of the second cooling channel is communicated with the other end of the second cooling pipe.

Preferably, the cooling assembly further comprises a water storage tank, and the second cooling channel is communicated with the water storage tank through a water pumping pipe;

the other end of the second cooling pipe is communicated with the water storage tank through a water inlet pipe.

Preferably, a water level detector is installed in the water storage tank and is used for detecting the height value of the water level in the water storage tank;

the water level detector is in signal connection with a controller, and the controller is in signal connection with an alarm;

and the controller controls the alarm to start alarming according to the water level height value detected by the water level detector when the water level height value is lower than a preset water level value.

Preferably, a water temperature detector is connected between the first cooling channel and the second cooling pipe, and the water temperature detector is in signal connection with the controller; the controller is in signal connection with the water pump.

Preferably, the lower cover injection molding assembly further comprises a first push rod;

one end of the first push rod is fixed at the lower end of the guide rod, the guide rod is of an L-shaped structure, and the other end of the first push rod penetrates upwards and is movably connected with the lower cover die base and the lower cover die.

Preferably, the upper cover injection molding assembly further comprises a second push rod;

and one end of the second push rod is fixedly connected with the guide rod, the second push rod is of an L-shaped structure, and the other end of the second push rod penetrates upwards and is movably connected with the upper cover die seat and the upper cover die.

Preferably, the top of the water storage tank is connected with a water injection pipe, and a sealing plug which is connected with the water injection pipe in a sealing manner is installed on the water injection pipe.

Preferably, the first cooling pipe and the second cooling pipe are both of a winding-up structure.

The invention also provides a 5G wireless router which comprises an upper cover and a lower cover which are manufactured by the one-step molding injection mold.

Compared with the prior art, the invention has the beneficial effects that: according to the 5G wireless router and the one-step molding injection mold, the lower cover injection molding assembly for preparing the lower cover and the upper cover injection molding assembly for preparing the upper cover are arranged, the pressing molds of the upper cover injection molding assembly and the lower cover injection molding assembly are linked through the two guide rods and driven by the electric push rod, so that the upper cover and the lower cover can be synchronously manufactured, the manufacturing efficiency is high, and energy is saved.

Drawings

Fig. 1 is a schematic view of an overall structure of an injection mold for one-shot molding according to the present invention.

Fig. 2 is a schematic structural view of the cooling module of the present invention.

FIG. 3 is a schematic structural view of a lower cover injection molding assembly and an upper cover injection molding assembly of the present invention.

In the figure: 1-lower cover injection molding component, 11-base, 12-lower cover mold seat, 121-first cooling channel, 122-lower cover mold, 13-guide rod, 14-lower cover press mold, 141-first bump, 15-side column, 16-first push rod, 2-upper cover injection molding component, 21-supporting seat, 22-side plate, 23-top, 24-upper cover press mold, 241-second bump, 25-upper cover mold seat, 251-second cooling channel, 252-upper cover mold, 26-electric push rod, 27-second push rod, 3-cooling component, 31-first cooling pipe, 32-second cooling pipe, 33-water pump, 34-water storage tank, 35-water inlet pipe, 36-water pumping pipe, 37-water level detector, 38-water temperature detector.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a 5G wireless router and one shot forming injection mold, one shot forming injection mold includes that lower cover injection molding subassembly 1, upper cover injection molding subassembly 2 and cooling module 3.

The lower cover injection molding assembly 1 comprises a base 11 and a lower cover mold seat 12, the top of the base 11 is fixed with the lower cover mold seat 12, a lower cover mold 122 is installed at the top of the lower cover mold seat 12, a first cooling channel 121 is arranged in the lower cover mold seat 12, two guide rods 13 are movably connected to the lower cover mold seat 12, the guide rods 13 vertically penetrate through the lower cover mold seat 12, a lower cover pressing mold 14 located above the lower cover mold seat 12 is fixed on the guide rods 13, and a first lug 141 matched with the lower cover mold 122 is arranged at the bottom of the lower cover pressing mold 14.

The lower cover injection molding assembly 1 is used for manufacturing a lower cover of a 5G wireless router. The lower cap mold 122 is detachably mounted on the lower cap mold base 12, and the first protrusion 141 and the lower cap mold 122 cooperate with each other to form a mold cavity for containing the injection molding material. The guide rod 13 is used for driving the lower cover pressing die 14 to perform lifting movement when lifting. The two guide bars 13 are symmetrically disposed at both sides of the lower cover mold 122. The first cooling passage 121 may pass a cooling medium therethrough and may absorb heat of the lower cover mold base 12 and the lower cover mold 122, thereby cooling the lower cover mold base 12 and the lower cover mold 122.

The upper cover injection molding assembly 2 comprises a supporting seat 21, the supporting seat 21 is fixedly connected with a base 11 and is positioned above a lower cover pressing die 14, an upper cover die seat 25 is fixed at the top of the supporting seat 21, an upper cover die 252 is installed at the top of the upper cover die seat 25, a second cooling channel 251 is arranged inside the upper cover die seat 25, the upper end of a guide rod 13 penetrates through the upper cover die seat 25 and is fixedly connected with an upper cover pressing die 24, the upper cover pressing die 24 is positioned above the upper cover die seat 25, the guide rod 13 is connected with the upper cover die seat 25, a second bump 241 matched with the upper cover die 252 is arranged at the bottom of the upper cover pressing die 24, a side plate 22 is fixed at the edge of the upper cover die seat 14, a top plate 23 is fixed at the top of the side plate 22, an electric push rod 26 is fixed on the top plate 23, and the output end of the electric push rod 26 is vertical downwards and is fixedly connected with the upper cover pressing die 24.

The upper cover injection molding assembly 2 is used for manufacturing an upper cover of a 5G wireless router. The upper cover mold 251 is detachably mounted on the upper cover mold base 25. The second protrusion 241 cooperates with the upper cover mold base 25 to form a mold cavity that contains the injection molding material. The electric push rod 26 is used for controlling the upper cover pressing die 24 to perform lifting movement, and the upper cover pressing die 24 can drive the lower cover pressing die 14 to perform synchronous lifting movement through the guide rod 13. The second cooling passage 251 may pass a cooling medium, and may absorb heat of the upper cover mold base 25 and the upper cover mold 251, thereby cooling the upper cover mold base 25 and the upper cover mold 251.

The cooling assembly 3 comprises a first cooling pipe 31, a second cooling pipe 32 and a water storage tank 34, wherein one end of the first cooling pipe 31 and one end of the second cooling pipe 32 are respectively connected with two ends of the first cooling channel 121; the other end of the first cooling pipe 31 is connected with a water outlet of a water pump 33, a water inlet of the water pump 33 is connected with one end of a second cooling channel 251, and the other end of the second cooling channel 251 is communicated with the other end of the second cooling pipe 32. The second cooling channel 251 is communicated with the water storage tank 34 through a water pumping pipe 35; the other end of the second cooling pipe 32 is connected to a water storage tank 34 through a water inlet pipe 35. The first cooling pipe 31 and the second cooling pipe 32 are both of a winding-up structure.

The cooling module 3 serves to cool the heat medium output from the first cooling passage 121 and the second cooling passage 251 and to input the cooled cold medium to the first cooling passage 121 and the second cooling passage 251. The water tank 34 is used for storing a cooling medium, and in the present embodiment, the cooling medium is water, which is low in cost and easily available. The first cooling pipe 32 may cool the hot water output from the first cooling passage 121 and then input to the water storage tank 34. The water pump 33 can pump out the water in the water storage tank 34, heat the water through the second cooling channel 251, convey the water to the second cooling pipe 31, and convey the water to the first cooling channel 121 after cooling, so as to form a cooling circulation system and realize continuous cooling. The first cooling passage 121 and the second cooling passage 251 of the roundabout-rise structure can perform the cooling operation more efficiently. In addition, in order to further enhance the cooling effect, the user may provide an auxiliary cooling device outside the first cooling pipe 31 and the second cooling pipe 32, thereby further enhancing the cooling efficiency of the first cooling pipe 31 and the second cooling pipe 32

In order to conveniently and timely add cooling water. The top of the water storage tank 34 is connected with a water injection pipe, and a sealing plug which is connected with the water injection pipe in a sealing way is arranged on the water injection pipe. A water level detector 37 is installed in the water storage tank 34, and the water level detector 37 is used for detecting the height value of the water level in the water storage tank 34; the water level detector 37 is in signal connection with a controller, and the controller is in signal connection with an alarm; the controller controls the alarm to start alarm when the water level height value is lower than a preset water level value according to the water level height value detected by the water level detector 37. So that the user can open the sealing plug of the water injection pipe according to the alarm sound to inject water into the water storage tank 34 through the water injection pipe.

A water temperature detector 38 is connected between the first cooling channel 121 and the second cooling pipe 32, and the water temperature detector 38 is in signal connection with the controller; the controller is in signal connection with the water pump 33. The water temperature detector 38 is used for detecting the water temperature value of the water output from the first cooling channel 121, and when the water temperature value detected by the water temperature detector 38 is lower than a preset temperature value, the controller controls the output power of the water pump 33 to be reduced to a preset low power, so as to slow down the water flow speed, and reduce the usage amount of electric power while ensuring the cooling effect.

The demolding steps of the lower cover mold 122 and the upper cover mold 252 are performed for convenience. A first push rod 16 and a second push rod 27 are also provided. One end of the first push rod 16 is fixed at the lower end of the guide rod 13, the guide rod 13 is an L-shaped structure, and the other end of the first push rod 16 penetrates upwards and is movably connected with the lower cover mold base 12 and the lower cover mold 122. One end of the second push rod 27 is fixedly connected with the guide rod 13, the second push rod 27 is of an L-shaped structure, and the other end of the second push rod 27 penetrates upwards and movably connects the upper cover mold seat 25 and the upper cover mold 252.

When the guide rod 13 is lifted, the first push rod 16 and the second push rod 27 can be driven to lift synchronously. After the one-time injection molding is completed, the upper cover pressing die 24 and the lower cover pressing die 14 are driven to ascend through the guide rod 13 and simultaneously drive the first push rod 16 and the second push rod 27, so that products in the lower cover die 122 and the upper cover die 252 can be pushed out upwards, the materials can be conveniently taken, and the work efficiency is high.

The 5G wireless router comprises an upper cover and a lower cover which are manufactured by the one-step molding injection mold.

When the one-step molding injection mold is used, firstly, the electric push rod 26 drives the upper cover pressing mold 24 to descend, the upper cover pressing mold 24 can drive the lower cover pressing mold 14 to synchronously descend through the guide rod 13, the first lug 141 and the lower cover mold 122 are mutually matched to form a mold cavity for containing injection molding materials, the second lug 241 is matched with the upper cover mold seat 25 to form a mold cavity for containing the injection molding materials, and then injection molding is carried out. After the cooling assembly 3 is cooled and formed, the upper cover pressing die 24 and the lower cover pressing die 14 are driven to ascend through the guide rod 13 after one-time injection molding is completed, and meanwhile, the first push rod 16 and the second push rod 27 are driven to ascend, so that products in the lower cover die 122 and the upper cover die 252 can be pushed out upwards, and material taking is facilitated.

In summary, according to the 5G wireless router and the one-step molding injection mold provided by the invention, the lower cover injection molding assembly 1 for preparing the lower cover and the upper cover injection molding assembly 2 for preparing the upper cover are arranged, and the compression molds of the upper cover injection molding assembly 2 and the lower cover injection molding assembly 1 are linked through the two guide rods 13 and driven by the electric push rod 26, so that the upper cover and the lower cover of the router can be synchronously manufactured, the manufacturing efficiency is high, and the energy is saved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.