阅读说明：本技术 一种铝合金小电流电弧在线清理辅助激光填丝焊接方法 (Aluminum alloy small-current arc online cleaning auxiliary laser filler wire welding method ) 是由 夏佩云 张成聪 尹玉环 蔡爱军 封小松 孟遥 方瑜 于 2019-09-13 设计创作，主要内容包括：本发明公开了一种铝合金小电流电弧在线清理辅助激光填丝焊接方法,是一种焊接在线清理辅助的焊接工艺方法,解决目前激光焊接、激光钎焊、熔钎焊过程焊前清理工序复杂,效率低等问题,也可解决焊前清理无法避免的氧化膜再次形成问题,实现焊接过程与氧化膜清理同步进行。方法包括：采用小电流电弧在线作用于焊接位置的前端,利用阴极清理作用破碎铝合金表面氧化膜,送丝点在激光作用点前端,处于阴极清理与激光光斑的范围内,激光焊接熔化焊丝的同时,部分能量熔化工件基体材料,焊丝过渡到基体,而基体表面氧化膜被电弧破碎使得熔滴铺展顺利,从而提高焊接质量。整个过程在惰性气体的保护下完成。该方法在铝合金、铝基复合材料、高硅铝材料的激光熔化焊、激光钎焊领域有重要意义。(The invention discloses an aluminum alloy small-current arc online cleaning auxiliary laser filler wire welding method, which is a welding process method for welding online cleaning auxiliary, solves the problems of complex cleaning process before welding, low efficiency and the like in the existing laser welding, laser brazing and fusion brazing processes, can also solve the problem of oxide film re-formation which cannot be avoided by cleaning before welding, and realizes synchronous welding process and oxide film cleaning. The method comprises the following steps: the method is characterized in that a small-current electric arc is adopted to act on the front end of a welding position on line, the aluminum alloy surface oxide film is broken by utilizing the cathode cleaning effect, a wire feeding point is arranged at the front end of a laser action point and is positioned in the range of cathode cleaning and laser facula, when the welding wire is melted by laser welding, part of energy melts a workpiece base material, the welding wire is transited to a base body, and the base body surface oxide film is broken by the electric arc to enable molten drops to be smoothly spread, so that the welding quality is improved. The whole process is completed under the protection of inert gas. The method has important significance in the fields of laser fusion welding and laser brazing of aluminum alloy, aluminum-based composite materials and high-silicon aluminum materials.)

1. An aluminum alloy low-current electric arc online cleaning auxiliary laser wire filling welding method is characterized in that a low-current electric arc is adopted to act on a welding area, an oxide film on the surface of an aluminum alloy is broken by utilizing the cathode cleaning effect, and a wire feeding point is arranged at the front end of a laser action point and is positioned in the range of cathode cleaning and laser spots; when the welding wire is melted by laser welding, part of energy melts the base material of the workpiece, the welding wire is transited to the base, and an oxide film on the surface of the base is broken by electric arc so that molten drops are smoothly spread; and inert gas is adopted for protection in the welding process.

2. The aluminum alloy low-current arc online cleaning auxiliary laser wire filling welding method according to claim 1, characterized in that the average current of the low-current arc is below 60A, the low-current arc has the characteristic of polarity change, and the average current is adjusted according to the thickness of a workpiece; the negative half-wave current is less than the positive half-wave current, the reverse polarity accounts for 60% -85%, and when the current is in the negative half-wave, the surface to be welded of the workpiece is impacted by positive ions, an oxide film is broken, the effect of cleaning a cathode is achieved, and the base metal is rarely or not melted.

3. The aluminum alloy low-current arc online cleaning-assisted laser filler wire welding method as defined in claim 1, wherein a welding wire feeding point is located in an arc cathode active region, and the arc cathode active region overlaps with a laser spot range; the welding wire feeding direction and the welding advancing direction have a certain included angle, so that the welding wire is prevented from blocking electric arcs and influencing the cathode cleaning effect on the surface of the base metal.

4. The aluminum alloy low-current arc online cleaning-assisted laser wire-filling welding method as defined in claim 1, wherein a laser spot is always in an arc cathode active region to prevent an oxide film from being formed again, and most energy of the laser is used for melting a welding wire and part of the laser is used for melting a workpiece substrate.

Technical Field

The invention relates to aluminum alloy laser filler wire welding, brazing and melt brazing, solves the problems of poor joint strength and unsmooth spreading of welding wire molten drops caused by the existence of oxide films on the surfaces of a base metal and a welding wire in the aluminum alloy laser filler wire welding and brazing process, is an online cleaning auxiliary welding method, and is more reliable in welding quality compared with the traditional welding method.

Background

In most of traditional brazing, a brazing flux is adopted to remove oxide films on the surfaces of a base metal and brazing filler metal, so that the wetting and spreading of the brazing filler metal are promoted, and the welding is realized. However, flux is seriously harmful to the health and safety of operators, has certain corrosiveness and poses a threat to long-term use of joints, so flux-free brazing technology is inevitable for development. The key problem of the brazing technology without the brazing flux is that the oxide film on the metal surface of the welded part is removed in the brazing process, the wettability of the brazing filler metal on the metal surface is improved, and the welded part and the brazing filler metal are prevented from being oxidized again in the welding process. The main means at present are: the modification of the brazing filler metal comprises the surface modification of the brazing filler metal, the microalloying of the brazing filler metal, the compounding technology of the brazing filler metal and a brazing flux and the brazing process means such as the ultrasonic vibration assisted brazing technology.

The method for cleaning the cathode materialized oxide film by the small-current swinging electric arc proposed by CN201410308963.8 adopts the swinging reverse electric arc to clean the aluminum and magnesium alloy before welding, and has the following problems: reverse arc (positive and negative polarity time ratio 1: 20-1: 9) is easy to cause tungsten electrode damage, and the other is an off-line cleaning mode, which is not integrated with welding and the complexity of swing arc control.

The invention can solve the problem of removing the oxide film on the surface of the aluminum alloy and the filling material in the laser brazing process, is a process of cleaning and welding at the same time, synchronously carries out the welding process and the cleaning of the aluminum alloy oxidation, has extremely high production efficiency, reduces the risk of the aluminum alloy oxide film forming again, and improves the welding strength. The method can also be used for laser filler wire welding, reduces the working procedure of cleaning before welding, shortens the preparation time before welding, removes oxide films on the surfaces of aluminum alloy and welding wire by using the cathode cleaning effect of electric arc, reduces the risk of oxide film inclusion defect in the joint, and improves the reliability of the joint.

Disclosure of Invention

The invention solves the problem of removing the oxide film in the aluminum alloy laser fusion welding or laser brazing process, simplifies the pre-welding process of laser fusion welding, improves the wettability of welding materials, and is a welding method with cleaning and welding. In the whole process, the arc cleaning and the laser welding of the aluminum alloy are carried out simultaneously, so that the aluminum alloy oxide film is prevented from being formed again in the cleaning method before welding, and the production efficiency is greatly improved.

The invention provides an aluminum alloy low-current arc online cleaning auxiliary laser wire-filling welding method, which adopts low current to act on a welding area, utilizes the cathode cleaning effect of the arc to break an oxide film on the surface of an aluminum alloy substrate, and hardly melts or does not substantially melt a workpiece substrate; melting the welding wire and part of the workpiece substrate by laser; the welding wire is melted and then transited to the surface of the base body to form a welding seam; and inert gas is adopted for protection in the welding process.

Further, in the scheme of the invention, the low-current electric arc is as small as possible to reduce heat input, generally below 60A, the heat input of the electric arc is reduced as much as possible, and the cleaning effect of the electric arc cathode can be achieved. The small current has the characteristic of polarity change, and the average current is adjusted according to the thickness of the workpiece. The negative half-wave current is generally smaller than the positive half-wave current, the duty ratio is 60% -85%, and when the current is in the negative half-wave, the surface to be welded of the workpiece is impacted by positive ions, an oxide film is broken, the effect of cleaning a cathode is achieved, and a base material is rarely or not melted.

Further, the arc nozzle is positioned at the rear side of the laser and forms a 60-80 degree angle with the surface of the workpiece, attention is paid to the fact that the laser cannot be shielded, and the accessibility of the arc is guaranteed.

Further, the welding wire feeding point is positioned in the arc cathode action area, and the arc cathode action area is overlapped with the laser spot range. The wire feeding direction of the welding wire and the welding advancing direction have a certain included angle within the range of 20-45 degrees, so that the welding wire can be prevented from blocking electric arcs and influencing the cathode cleaning effect on the surface of the base metal.

Furthermore, laser spots are always positioned in an arc cathode action area to prevent an oxide film from being formed again, most energy of laser is used for melting a welding wire, and part of laser is used for melting a workpiece substrate.

Furthermore, the shielding gas can be the shielding gas carried by the electric arc, and the shielding gas can be additionally added for improving the protection effect.

The invention mainly provides a solution for online removal of an aluminum alloy oxide film during welding, which can improve the transitional spreading of molten drops in laser welding and laser brazing, improve the welding quality, and has the advantages of high cleaning efficiency, low cost and easy integration.

Drawings

FIG. 1 is a suitable form of joint;

FIG. 2 shows a welding start state, where the arc is started first and no wire is fed;

FIG. 3 is a relative position relationship of the arc, the laser, and the welding wire during the welding process;

FIG. 4 is a schematic view of the wire feed point location.

Detailed Description

The invention is further illustrated below with reference to the figures and examples.

Step 1, preparing a joint of a workpiece, wherein the joint can be in a form shown in figure 1, a butt joint non-groove is in a laser filler wire welding form, and a butt joint groove is in a fusion brazing form; the crimping joint is in a brazing mode;

step 2, under the condition that the workpiece is assembled, starting the electric arc, firstly, not feeding wires, and keeping the welding wires away from the electric arc cathode action area, so that the electric arc cathode action area can completely cover the area to be welded, and the position is shown in fig. 2; the included angle between the electric arc and the surface of the workpiece is 60-80 degrees, the electric arc nozzle can not shield laser, the diameter of the electric arc nozzle is 8-16 mm, the diameter of the tungsten rod is 1-2 mm, the current is selected according to the thickness of the workpiece, the reverse polarity current is generally smaller than the positive polarity current, the reverse polarity accounts for 60-85%, the distance between the tungsten electrode and the workpiece is 1-4 mm, and the frequency is 60-200 Hz.

Step 3, starting the workpiece to move or moving the whole welding gun, wherein the welding speed is 500-3000 mm/min;

step 4, after the laser is started, the wire feeding is started rapidly, the laser power is matched with the wire feeding speed, the relative positions of the laser, the low-current electric arc and the wire feeding point are shown in fig. 3, a certain included angle (5-30 degrees) is ensured between the wire feeding direction and the welding direction, the welding wire feeding point (fig. 4) needs to be in the laser spot range, the laser spot is in the electric arc cathode action area, and the included angle (α) between the laser and the normal direction of the workpiece is 6-12 degrees, so that the high reflection is prevented;

and 5, when welding is finished, sequentially closing the wire feeding, the laser and the electric arc, delaying the closing of the protective gas, and then stopping movement.

The laser wire-filling welding method with the small-current electric arc auxiliary online cleaning provided by the invention solves the problem of removing an oxide film in the aluminum alloy laser fusion welding or laser brazing process, simplifies the pre-welding process of laser fusion welding, improves the wettability of molten drops, and is an online cleaning welding method. The small current electric arc action area is small, and the oxide film on the surface of the aluminum alloy can be broken under the premise of low heat input.

Any simple modification, equivalent change and modification of the above embodiments according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.