阅读说明：本技术 长距离两头扣环形吊带生产线及其生产方法 (long-distance two-end buckle ring-shaped sling production line and production method thereof ) 是由 王进 朱亚军 朱春琴 卜玉保 于 2019-08-29 设计创作，主要内容包括：本发明涉及一种长距离两头扣环形吊带生产线,包括机体,所述机体工作台面一侧设置主动辊,滑座上竖直设置从动辊；所述主动辊一侧的机体上设置第一挂钩,所述滑座上设置第二挂钩。一种长距离两头扣环形吊带生产方法,包括以下步骤:S1、根据所需环形吊带的长度,S2、线束前端绕过从动辊、主动辊之后与线束绑接在一起；S3、将线束绕成预定圈数；S4、剪断线束,环形线束从第一边护套和第二边护套穿过；S5、取中间护套,使第一、第二边护套的内端插入中间护套中；S6、固定第一边护套、第二边护套、中间护套以及环形线束的位置。减少了两头扣环形吊带在生产过程中人工的参与,提升两头扣环形吊带的生产效率,确保两头扣环形吊带的产品质量。(the invention relates to a long-distance two-end buckle ring-shaped sling production line which comprises a machine body, wherein a driving roller is arranged on one side of a working table surface of the machine body, and a driven roller is vertically arranged on a sliding seat; a first hook is arranged on the machine body on one side of the driving roller, and a second hook is arranged on the sliding seat. S1, according to the length of the needed annular sling, S2, the front end of the wire harness is bound with the wire harness after bypassing the driven roller and the driving roller; s3, winding the wire harness into a preset number of turns; s4, cutting the wire harness, wherein the annular wire harness penetrates through the first side sheath and the second side sheath; s5, taking the middle sheath, and inserting the inner ends of the first and second side sheaths into the middle sheath; and S6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wiring harness. The labor participation of the two-end buckle annular hanging strip in the production process is reduced, the production efficiency of the two-end buckle annular hanging strip is improved, and the product quality of the two-end buckle annular hanging strip is ensured.)

1. a long-distance two-end buckle ring-shaped sling production line is characterized by comprising a machine body, wherein a working table is formed at the upper end of the machine body, a driving roller is arranged on one side of the working table of the machine body, and the driving roller is vertically arranged;

The machine body is provided with a sliding seat which longitudinally moves along the working table surface, and the sliding seat is vertically provided with a driven roller;

The machine body on one side of the driving roller is provided with a first hook used for being connected with a first edge sheath, and the sliding seat is provided with a second hook used for being connected with a second edge sheath.

2. The long-distance two-end buckle ring-shaped sling production line as claimed in claim 1, wherein a tension roller is vertically arranged on the working table surface on one side of the driving roller;

The machine body is provided with a driving shaft, a driven shaft and a first speed reducing motor, the driving shaft is provided with a driving gear, the driven shaft is provided with a driven gear, the first speed reducing motor is directly connected with the driving shaft, and the driving gear is meshed with the driven gear.

3. the production line of the long-distance two-end buckle ring-shaped sling according to claim 1, wherein a winding roller is arranged on the other side of the working platform of the machine body, a pull rope is wound on the winding roller, the front end of the pull rope is connected with a sliding seat, the winding roller is connected with a second speed reduction motor, and the second speed reduction motor is fixedly arranged on the machine body.

4. The production line of the long-distance two-end buckle ring-shaped hanging strip as claimed in claim 3, wherein a lightening hole which penetrates through the machine body working table top from top to bottom is formed in the middle of the machine body working table top, a wire dragging disc is arranged in the lightening hole, and a pull cable between the wire winding roller and the sliding seat is positioned in the wire dragging disc.

5. The long-distance two-head buckle loop-shaped sling production line as claimed in claim 1, wherein the length of the machine body is more than or equal to 5 m.

6. The long distance two-end buckle loop harness production line of claim 1 wherein a wire rack is provided on one side of said machine body, said wire rack having a coil of wire harness placed thereon.

7. A method for producing a long-distance two-head buckle annular sling, which is characterized in that the production line of the long-distance two-head buckle annular sling according to any one of claims 1 to 6 is adopted, and comprises the following steps:

S1, adjusting the distance between the sliding seat and the driving roller according to the length of the required annular hanging strip;

s2, leading the front end of the wire harness on the wire taking frame to pass through a first edge sheath and a second edge sheath respectively, then hooking one end of the first edge sheath by a first hook, hooking one end of the second edge sheath by a second hook, and binding the front end of the wire harness with the wire harness after bypassing a driven roller and a driving roller, so that the wire harness between the driving roller and the driven roller forms a first ring of annular wire harness;

s3, rotating the driving roller to drive the first circle of annular wire harness to rotate around the driving roller and the driven roller in a reciprocating mode, and winding the wire harness into preset circles;

S4, cutting off the wire harness, binding the broken wire on the annular wire harness, and then taking off the annular wire harness, wherein the annular wire harness penetrates through the first side sheath and the second side sheath;

s5, taking the middle sheath, and passing the annular wire harness through the middle sheath to enable the inner ends of the first side sheath and the second side sheath to be inserted into the middle sheath;

And S6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wiring harness to obtain the product.

8. The method of claim 7, wherein the harness is passed around the tension roller in step S2.

Technical Field

the invention relates to a long-distance two-end buckle ring-shaped sling production line and a production method thereof.

Background

The flexible annular hoisting belt is used for being matched with hoisting objects such as a lifting hook and the like, can be suitable for hoisting the objects under various hoisting conditions, has high strength, can not damage the surface of the object, is light and soft, and can be used in various combinations.

In the flexible annular hoisting belt, the processing and manufacturing of the two-end buckle-ring-shaped hoisting belt are relatively troublesome, in particular to the hoisting belt with long distance (more than or equal to 5 meters); the two-end buckle ring-shaped sling comprises three sheaths, two end edge sheaths and a middle sheath, the three sheaths are required to be installed on an annular wire harness, the existing two-end buckle ring-shaped sling is mainly processed by means of cooperation of a plurality of workers, and production efficiency is low.

Disclosure of Invention

the technical problem to be solved by the invention is as follows: the defects of the prior art are overcome, the long-distance two-head buckle annular sling production line and the production method thereof are provided, and the problem of low manufacturing efficiency of the long-distance two-head buckle annular sling in the current industry is solved.

The technical scheme adopted by the invention for solving the technical problems is as follows: a long-distance two-end buckle ring-shaped sling production line comprises a machine body, wherein a working table is formed at the upper end of the machine body, a driving roller is arranged on one side of the working table of the machine body, and the driving roller is vertically arranged;

The machine body is provided with a sliding seat which longitudinally moves along the working table surface, and the sliding seat is vertically provided with a driven roller;

the machine body on one side of the driving roller is provided with a first hook used for being connected with a first edge sheath, and the sliding seat is provided with a second hook used for being connected with a second edge sheath.

Furthermore, a tension roller is vertically arranged on the working table surface at one side of the driving roller;

The machine body is provided with a driving shaft, a driven shaft and a first speed reducing motor, the driving shaft is provided with a driving gear, the driven shaft is provided with a driven gear, the first speed reducing motor is directly connected with the driving shaft, and the driving gear is meshed with the driven gear.

further, a winding roll is arranged on the other side of the working table surface of the machine body, a stay cable is wound on the winding roll, the front end of the stay cable is connected with the sliding seat, the winding roll is connected with a second speed reduction motor, and the second speed reduction motor is fixedly arranged on the machine body.

furthermore, the middle part of the working table surface of the machine body is provided with a lightening hole which penetrates through the machine body up and down, a wire dragging disc is arranged in the lightening hole, and a guy cable between the winding roller and the sliding seat is positioned in the wire dragging disc.

Further, the length of the machine body is more than or equal to 5 meters.

furthermore, a wire frame is arranged on one side of the machine body, and a wire harness coil is placed on the wire frame.

in another aspect, a production method of the long-distance two-head buckle annular hanging strip adopts the production line of the long-distance two-head buckle annular hanging strip, and comprises the following steps:

S1, adjusting the distance between the sliding seat and the driving roller according to the length of the required annular hanging strip;

S2, leading the front end of the wire harness on the wire taking frame to pass through a first edge sheath and a second edge sheath respectively, then hooking one end of the first edge sheath by a first hook, hooking one end of the second edge sheath by a second hook, and binding the front end of the wire harness with the wire harness after bypassing a driven roller and a driving roller, so that the wire harness between the driving roller and the driven roller forms a first ring of annular wire harness;

s3, rotating the driving roller to drive the first circle of annular wire harness to rotate around the driving roller and the driven roller in a reciprocating mode, and winding the wire harness into preset circles;

S4, cutting off the wire harness, binding the broken wire on the annular wire harness, and then taking off the annular wire harness, wherein the annular wire harness penetrates through the first side sheath and the second side sheath;

S5, taking the middle sheath, and passing the annular wire harness through the middle sheath to enable the inner ends of the first side sheath and the second side sheath to be inserted into the middle sheath;

and S6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wire harness to obtain a finished product.

Further, in step S2, the wire harness is passed around the inside of the tension roller.

The invention has the beneficial effects that:

By adopting the long-distance two-end buckle-ring-shaped sling production line and the production method thereof, the two-end buckle-ring-shaped sling with the length being more than or equal to 5 m can be prepared, the manual participation of the two-end buckle-ring-shaped sling in the production process is reduced, the production efficiency of the two-end buckle-ring-shaped sling is improved, and the product quality of the two-end buckle-ring-shaped sling is ensured.

drawings

the invention is further described below with reference to the accompanying drawings.

FIG. 1 is a front view of a production line;

FIG. 2 is a top view of the production line;

FIG. 3 is a drive gear and driven gear combination;

FIG. 4 is a view of the structure of the first gear motor, the driving gear, the driving roller, the driven gear and the tension roller;

FIG. 5 is a schematic illustration of the production line in operation;

FIG. 6 is a schematic illustration of a first side jacket and a second side jacket on a looped wire harness;

FIG. 7 is a schematic view of the intermediate sheath being telescoped over the annular bundle of FIG. 6;

FIG. 8 is a schematic view of a finished annular wire bundle;

The device comprises a machine body 1, a machine body 2, a driving roller 21, a driving gear 22, a first speed reducing motor 3, a driven roller 31, a sliding seat 32, a winding roller 33, a second speed reducing motor 34, a wire dragging disc 4, a tensioning roller 41, a driven gear 51, a first hook 52, a second hook 61, a first edge sheath 62, a second edge sheath 63 and a middle sheath.

Detailed Description

the invention will now be further described with reference to specific examples. These drawings are simplified schematic diagrams only illustrating the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.