A kind of compact-sized source of welding current

文档序号:1748379 发布日期:2019-11-29 浏览:18次 中文

阅读说明:本技术 一种结构紧凑的焊接电源 (A kind of compact-sized source of welding current ) 是由 赵建 于 2019-07-19 设计创作,主要内容包括:本发明涉及电源设备技术领域,且公开了一种结构紧凑的焊接电源,包括壳体,所述壳体的一侧装配有输入镜像,所述输入镜像的一侧装配有充放电模组,所述充放电模组的一侧装配有控制电板。该结构紧凑的焊接电源,采用了更加合理的元器件组装结构和组装形态,同时散热设计、控制电路、监控电路设计更加小巧,使整体结构更加紧凑,提高整体的灵活度并降低质量,提高了该紧凑的焊接电源的应用场景,其控制开关采用了开关频率高达两百万HZ的MOS-FET元件,使得其输出精度更高,输出电流更加平稳,单个控制开关的负载较小,不容易损坏,同时负载异常时,控制开关承受异常负载时间较短,更不容易损坏,进一步保证了输出精度。(The present invention relates to power-supply device technical fields, and a kind of compact-sized source of welding current is disclosed, including shell, the side of the shell are equipped with input mirror image, the side of the input mirror image is equipped with charge and discharge mould group, and the side of the charge and discharge mould group is equipped with control panel.The compact-sized source of welding current, using more reasonable component package assembly and assembling morphology, heat dissipation design simultaneously, control circuit, it is more compact to monitor circuit design, keep overall structure more compact, it improves whole flexibility ratio and reduces quality, improve the application scenarios of the compact source of welding current, its control switch uses the MOS-FET element that switching frequency is up to 2,000,000 HZ, so that its output accuracy is higher, it is more steady to export electric current, the load of single control switch is smaller, it is less likely to be damaged, simultaneously when load abnormal, it is shorter that control switch bears the abnormal load time, more difficult damage, further ensure output accuracy.)

1. a kind of compact-sized source of welding current, including shell (1), it is characterised in that: the side of the shell (1) is equipped with defeated Enter mirror image (2), the side of input mirror image (2) is equipped with charge and discharge mould group (3), the side dress of the charge and discharge mould group (3) Equipped with control panel (4), the front end of the control panel (4) is equipped with output board (7), the rear end dress of the control panel (4) Equipped with mainboard (8), the other end of the shell (1) is equipped with control panel (9), the charge and discharge mould group (3) and control panel (4) it is electrically connected between by transmission of electricity plate (5), and transmission of electricity plate (5) is located at the lower end of charge and discharge mould group (3) and control panel (4), One end of transmission of electricity plate (5) is equipped with Hall coil (6).

2. the compact-sized source of welding current of one kind according to claim 1, it is characterised in that: the charge and discharge mould group (3) It is connect by fin outstanding with shell (1), and two adjacent charge and discharge mould groups (3) are in contrary setting.

3. the compact-sized source of welding current of one kind according to claim 1, it is characterised in that: the Hall coil (6) by Four pieces of small-sized circuit boards cause, and the transmission of electricity plate (5) passes through in the middle part of Hall coil (6), and the Hall coil (6) is located at In gap between control panel (4) and output board (7).

4. the compact-sized source of welding current of one kind according to claim 1, it is characterised in that: the bottom of the shell (1) Equipped with air inlet (11), the quantity and position pair of the position of a part of air inlet (11) and quantity and charge and discharge mould group (3) It answers, air inlet described in another part (11) is corresponding with the position of control panel (4), and the charge and discharge mould group (3) is vertical single Design, the exhaust outlet (10) are located at the upper end of shell (1) side.

5. the compact-sized source of welding current of one kind according to claim 1, it is characterised in that: the charge and discharge mould group (3) Electric discharge controlled by control switch (12) in parallel, the control switch (12) is MOS-FET electronic component.

6. the compact-sized source of welding current of one kind according to claim 1, it is characterised in that: output board (7) assembly On the bottom plate of shell (1), the output board (7) is parallel with the side plate of shell (1), and the side plate of shell (1) be equipped with it is defeated Ejecting plate (7) matched opening.

Technical field

The present invention relates to power-supply device technical field, specially a kind of compact-sized source of welding current.

Background technique

The requirement that the development of new science and technology, new process and new material is substantially increased to welding technique is higher and higher, except requirement Spatter is small, welding process is stable, and except reliable in quality, certain occasions also require light structure, using flexible.

Its optimization of inside structure of the existing source of welding current is inadequate, and being limited by heat extraction, protection circuit, control circuit etc., other are auxiliary The design of structure is helped, it is whole often still not compact enough, it shows slightly clumsy, is such as welded in space, welding robot etc. automates journey Its volume is spent in higher scene with regard to excessive and overweight.

Whether the process of welding is stable often to determine that often power frequency is higher by the frequency of electric current, and output is more steady, The quality of welding is also higher, and the power frequency of existing source of welding current output often make by limited or current switch load difference At local fault, causes electric current in welding process not stable enough, reduce welding quality.

Summary of the invention

For the deficiency of above-mentioned background technique, the present invention provides a kind of compact-sized sources of welding current, and it is tight to have structure It gathers the advantage high with output accuracy, solves the problems, such as background technique proposition.

The invention provides the following technical scheme: a kind of compact-sized source of welding current, including shell, the side of the shell It is equipped with input mirror image, the side of the input mirror image is equipped with charge and discharge mould group, and the side of the charge and discharge mould group is equipped with Control panel, the front end of the control panel are equipped with output board, and the rear end of the control panel is equipped with mainboard, the shell The other end be equipped with control panel, between the charge and discharge mould group and control panel by transmission of electricity plate be electrically connected, and transmit electricity Plate is located at the lower end of charge and discharge mould group and control panel, and one end of the transmission of electricity plate is equipped with Hall coil.

Preferably, the charge and discharge mould group is connect by fin outstanding with shell, and two adjacent charge and discharge mould groups In contrary setting.

Preferably, the Hall coil is caused by four pieces of small-sized circuit boards, and the transmission of electricity plate is from the middle part of Hall coil Pass through, the Hall coil is in the gap between control panel and output board.

Preferably, the bottom of the shell is equipped with air inlet, the position of a part of air inlet and quantity and charge and discharge The quantity of mould group and position are corresponding, and air inlet described in another part is corresponding with the position of control panel, and the charge and discharge mould group is Vertical single design, the exhaust outlet are located at the upper end of shell side.

Preferably, the electric discharge of the charge and discharge mould group is controlled by control switch in parallel, and the control switch is MOS-FET Electronic component.

Preferably, the output board is assemblied on the bottom plate of shell, and the output board is parallel with the side plate of shell, and shell Side plate be equipped with and the matched opening of output board.

The present invention have it is following the utility model has the advantages that

1, the compact-sized source of welding current uses more reasonable component package assembly and assembling morphology, simultaneously Heat dissipation design, control circuit, monitoring circuit design are more compact, have further reduced the size of component, have made overall structure more Step up to gather, improve whole flexibility ratio and reduce quality, improve the application scenarios of the compact source of welding current, it is made to be adapted to energy Power is stronger.

2, the compact-sized source of welding current, control switch use the MOS-FET that switching frequency is up to 2,000,000 HZ Element, control frequency is higher, so that its output accuracy is higher, output electric current is more steady, secondly because the release of electric current is big Small to be determined by the unlatching quantity of control switch and opening time, due to frequency height, the single opening time is shorter, so control switch Quantity it is also relatively more, the load of single control switch is smaller, it is not easy to damage, further, if some control switch send out Raw failure, can then bear excessive abnormal load with control switch remaining in one action, since single time is shorter, be left Control switch bear the abnormal load time it is shorter, more difficult damage, due to internal control switch spoilage it is smaller, into one Step ensure that output accuracy.

Detailed description of the invention

Fig. 1 is the structural diagram of the present invention;

Fig. 2 is schematic top plan view of the invention;

Fig. 3 is the schematic diagram of Hall coil in the present invention;

Fig. 4 is bottom plan view of the invention;

Fig. 5 is the perspective view of structure of the invention;

Fig. 6 is control structure figure of the present invention;

Fig. 7 is a kind of circuit diagram of control mode of charge and discharge mould group in the present invention;

Fig. 8 is a kind of output current function image of control mode of charge and discharge mould group in the present invention;

Fig. 9 is another electric operation control circuit figure of charge and discharge mould group in the present invention;

Figure 10 is the output current function image of another control mode of charge and discharge mould group in the present invention.

In figure: 1, shell;2, mirror image is inputted;3, charge and discharge mould group;4, control panel;5, transmission of electricity plate;6, Hall coil;7, Output board;8, mainboard;9, control panel;10, exhaust outlet;11, air inlet;12, control switch.

Specific embodiment

Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.

It please refers to Fig. 1-10, a kind of compact-sized source of welding current, including shell 1, the side of shell 1 and is equipped with input mirror As 2, the side of input mirror image 2 is equipped with charge and discharge mould group 3, inputs mirror image 2 and charge and discharge mould group 3 is electrically connected, charge and discharge mould The quantity of group 3 is even number, and even number charge and discharge mould group 3 is in parallel, and input mirror image 2 carries out trickle charge to charge and discharge mould group 3, defeated The input voltage for entering mirror image 2 is less than 36V, and charge and discharge mould group 3 and control panel 4 are electrically connected, and it is big that charge and discharge mould group 3 exports high frequency On electric current alternating current to control panel 4, the side of charge and discharge mould group 3 is equipped with control panel 4, the front end assembly of control panel 4 There is output board 7, control panel 4 and output board 7 are electrically connected, and the rear end of control panel 4 is equipped with mainboard 8,8 pairs of control electricity of mainboard Control switch 12 on plate 4 and charge and discharge mould group 3 carries out overall control, and control panel 4, mainboard 8 and 7 person of folding of output board place, Keep its more compact, the other end of shell 1 is equipped with control panel 9, and control panel 9 and mainboard 8 are electrically connected, charge and discharge mould group 3 It is electrically connected between control panel 4 by transmission of electricity plate 5, and plate 5 of transmitting electricity is located at the lower end of charge and discharge mould group 3 and control panel 4, It is further reduced the occupancy in space, one end of transmission of electricity plate 5 is equipped with Hall coil 6, and the monitoring transmission of electricity plate 5 of Hall coil 6 flows through Size of current.

Wherein, charge and discharge mould group 3 is connect by fin outstanding with shell 1, and two adjacent charge and discharge mould groups 3 are in side To being reversed, so that the fin circuit board in two adjacent charge and discharge mould groups 3 is mutually staggered, keep structure more compact.

Wherein, Hall coil 6 is caused by four pieces of small-sized circuit boards, and four pieces of small circuit boards stack and both ends mutually electrically connect It connects, constitutes a Hall circuit, and the Hall circuit volume is smaller, transmission of electricity plate 5 passes through from the middle part of Hall coil 6, Hall Coil 6 monitors the size of current flowed through in transmission of electricity plate 5 using Hall effect, and Hall coil 6 is located at control panel 4 and output board 7 Between gap in, be further reduced space hold.

Wherein, the bottom of shell 1 is equipped with air inlet 11, the position of a part of air inlet 11 and quantity and charge and discharge mould group 3 Quantity and position it is corresponding, another part air inlet 11 is corresponding with the position of control panel 4, and the cold wind of entrance directly whips heat dissipation Component improves heat dissipation quality, and charge and discharge mould group 3 is vertical single design, and cold wind can flow just along 3 surface of charge and discharge mould group It is dynamic, it reduces and stops, increase the flow velocity of wind, improve radiating efficiency, exhaust outlet 10 is located at the upper end of 1 side of shell, guarantees cold wind Flow direction is consistent with the direction of charge and discharge mould group 3.

Wherein, the electric discharge of charge and discharge mould group 3 is controlled by control switch 12 in parallel, and control switch 12 is MOS-FET electronics Element, the switching frequency of control switch 12 are up to 2,000,000 HZ, and the unlatching quantity of control switch 12 and opening time control electric current Output size.

Wherein, output board 7 is assemblied on the bottom plate of shell 1, and output board 7 is parallel with the side plate of shell 1, is convenient for bottom air inlet The cold wind in hole flows, and wind direction is and from the bottom up, reduces flow resistance, improve efficiency, and the side plate of shell 1 in entire shell 1 Be equipped with the matched opening of output board 7, after the side plate of shell 1 is dismantled, internal element is completely exposed, easy to repair.

The working principle of the compact-sized source of welding current:

It is connected to external low-tension supply by inputting mirror image 2, by 9 input control parameter of control panel and starts machine, Charge and discharge mould group 3 by input mirror image 2 start to charge, be charged to it is a certain amount of after, mainboard 8 start control charge and discharge mould group 3 in Controller, controller control control switch 12 switch and opening time, the transmission of electricity plate 5 of multiple parallel connections in charge and discharge mould group 3 are put Electric current out is pooled on transmission of electricity plate 5 and is flowed into control panel 4, while the Hall coil 6 for 5 side of plate of transmitting electricity starts monitoring electricity Stream size is simultaneously fed back on mainboard 8, and the current transmission that mainboard 8 controls the control control panel 4 of control panel 4 to output board 7 and passes through Interface output.

In above process, the control circuit of charge and discharge mould group 3 has two kinds of control modes of Fig. 7 and Fig. 9, two ways respectively The current function image of output respectively as shown in figs, apply respectively in different scenes by two ways.

It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.

It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

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