阅读说明：本技术 接合结构 (Joint structure ) 是由 藤原润司 中川龙幸 于 2020-04-08 设计创作，主要内容包括：第二构件(20)由相对于第一构件(10)焊接困难的材料构成。在第一构件(10)以第一构件(10)的与第二构件(20)相反的一侧的下表面侧突出的方式通过冲压成形而形成有凹陷部(11)。第三构件(30)经由第二构件(20)的贯通部(21)而被朝向凹陷部(11)的至少底部侧电弧焊接。通过第三构件(30)的凝固收缩从而第二构件(20)被凸缘部(31)与第一构件(10)压缩,由此第二构件(20)固定于第三构件(30)的凸缘部(31)与第一构件(10)之间。(The second member (20) is made of a material that is difficult to weld to the first member (10). A recessed portion (11) is formed in the first member (10) by press forming so that the lower surface side of the first member (10) on the side opposite to the second member (20) protrudes. The third member (30) is arc-welded to at least the bottom side of the recess (11) via the through-section (21) of the second member (20). The second member (20) is compressed by the flange section (31) and the first member (10) due to solidification shrinkage of the third member (30), and the second member (20) is fixed between the flange section (31) of the third member (30) and the first member (10).)

1. A joint structure formed by joining a first member made of a metal material, a second member made of a material difficult to weld to the first member, and a third member made of a solder welded to the first member to each other,

the first member has a recessed portion formed by press forming so that a lower surface side of the first member on a side opposite to the second member protrudes,

the second member has a through portion opened at a position corresponding to the recessed portion,

the third member has a flange portion that presses a peripheral edge portion of the through portion, and is arc-welded toward at least a bottom portion of the recessed portion via the through portion,

the second member is compressed by the flange portion and the first member by solidification contraction of the third member, whereby the second member is fixed between the flange portion and the first member.

2. The joining structure of claim 1,

the flange portion extends radially outward beyond the through portion on a surface of the second member opposite to the first member.

3. The joining structure of claim 1,

the through portion is defined by the peripheral edge portion having a tapered portion tapered toward the first member,

the flange portion presses the tapered portion.

4. The joining structure according to any one of claims 1 to 3,

the recessed portion has a flat bottom portion and an inclined portion inclined toward the bottom portion.

5. The joining structure according to any one of claims 1 to 3,

the recess portion is formed in a tapered shape that tapers toward a bottom portion of the recess portion.

6. The joining structure according to any one of claims 1 to 3,

the recess is formed in a tapered shape that widens toward the bottom of the recess.

7. The joining structure according to any one of claims 1 to 6,

the recess includes a plurality of small recesses smaller than the recess.

8. The joining structure according to any one of claims 1 to 7,

the second member further has a stepped portion that opens on a surface on a side opposite to the first member, and the through portion is formed on a bottom surface of the stepped portion.

9. The joining structure of claim 8,

the bottom surface of the step portion is inclined toward the through portion.

10. The joining structure according to any one of claims 1 to 9,

the third member has a first joint portion welded to the first member and a second joint portion welded to the first joint portion to constitute the flange portion.

11. The joining structure according to any one of claims 1 to 10,

the second member has a lower melting point than the first member and a greater thickness than the first member.

12. A joint structure, wherein,

the joining structure includes:

a first member having: an upper surface; a lower surface opposite the upper surface; and a recess portion including a recess formed in the upper surface and a protrusion formed in the lower surface, the first member being made of a metal material;

a second member having: a through portion that opens at a position corresponding to the recessed portion; and a peripheral edge portion that defines the through portion, the second member being made of a material that is difficult to weld to the first member and being disposed on the upper surface of the first member; and

a third member having: a welding part arc-welded to an inner circumferential surface of the recessed part; and a flange portion connected to the soldering portion via the through portion and covering the peripheral edge portion, the third member being made of solder soldered to the first member,

the second member is compressed by the flange portion and the first member by solidification compression of the third member, thereby being fixed between the flange portion and the first member.

13. A method of bonding, wherein,

preparing a first member having an upper surface and a lower surface opposite to the upper surface and made of a metal material;

forming a recess including a recess formed in the upper surface and a protrusion formed in the lower surface in the first member by press forming;

preparing a second member having a through portion and a peripheral edge portion defining the through portion and made of a material difficult to weld to the first member;

disposing the second member on the upper surface of the first member such that the through portion is located at a position corresponding to the recessed portion;

forming a third member composed of a solder welded to the first member and having a flange portion pressing the peripheral edge portion by arc welding toward at least a bottom portion side of the recessed portion through the through portion;

the second member is compressed by the flange portion and the first member by solidification shrinkage of the third member, whereby the second member is fixed between the flange portion and the first member.

Technical Field

The present invention relates to a joining structure.

Background

Patent document 1 discloses a joint structure in which a first metal material and a dissimilar metal material that is difficult to weld to the first metal material are superposed on each other and a solder (welding wire) is arc-welded through a through-hole of the dissimilar metal material.

At this time, a brim portion is formed by the melted solder so as to cover the outer peripheral portion of the upper surface side of the penetration portion of the different material. Thereby, the dissimilar material and the first metal material are fixed by the compressive fixing force between the eaves portion and the first metal material, which is generated by solidification and contraction of the solder with respect to the first metal material.

Documents of the prior art

Patent document

Patent document 1: international publication No. 2018/030272

Disclosure of Invention

Problems to be solved by the invention

However, in the invention of patent document 1, for example, when the hole diameter of the through portion is small, the welding area of the solder in the first metal material is also small, and the bonding strength may be insufficient.

The present invention has been made in view of the above problems, and an object of the present invention is to increase a welding area of solder and ensure bonding strength.

Means for solving the problems

The present invention is directed to a joining structure in which a first member made of a metal material, a second member made of a material difficult to be welded to the first member, and a third member made of a solder welded to the first member are joined to each other, and the following solution is adopted.

That is, in the first aspect of the invention, the first member has a recessed portion formed by press forming so that a lower surface side of the first member on the side opposite to the second member protrudes. The second member has a through portion that opens at a position corresponding to the recessed portion. The third member has a flange portion that presses a peripheral edge portion of the through portion, and is arc-welded toward at least a bottom portion of the recessed portion via the through portion. The second member is compressed by the flange portion and the first member by solidification contraction of the third member, whereby the second member is fixed between the flange portion and the first member.

In the first invention, the second member is made of a material that is difficult to weld with respect to the first member. The first member is formed with a recess by press forming. The third member is welded to the recessed portion via the through portion of the second member. The second member is fixed between the flange portion of the third member and the first member by solidification shrinkage of the third member.

As described above, by providing the first member with the recessed portion by press forming and arc-welding the third member toward at least the bottom side of the recessed portion, the welding area of the third member can be increased as compared with the case of welding to the flat surface of the first member. This ensures the bonding strength of the first member, the second member, and the third member.

In a second aspect of the present invention, in the first aspect of the present invention, the flange portion extends radially outward beyond the through portion on a surface of the second member on a side opposite to the first member.

In the second aspect of the invention, the flange portion presses a surface of the second member on the side opposite to the first member, and the second member can be fixed between the flange portion and the first member.

In a third aspect of the invention, in the first aspect, the through-hole is defined by the peripheral edge. The peripheral edge portion has a tapered portion that tapers toward the first member. The flange portion presses the tapered portion.

In the third aspect of the invention, the tapered portion is provided at the peripheral edge portion, so that the molten solder easily flows toward the recessed portion. Further, by forming the flange portion in a shape along the tapered portion, the thickness of the flange portion protruding from the second member can be suppressed.

In a fourth aspect of the invention, in any one of the first to third aspects of the invention, the recessed portion has a flat bottom portion and an inclined portion inclined toward the bottom portion.

In the fourth aspect of the invention, the inclined portion is provided in the recessed portion, so that the molten solder easily flows toward the bottom portion of the recessed portion. Further, by making the bottom of the recessed portion flat, the welding area of the third member can be increased to ensure the joining strength.

In a fifth invention, in any one of the first to third inventions, the recessed portion is formed in a tapered shape that tapers toward a bottom portion of the recessed portion.

In the fifth invention, the recessed portion is formed in a tapered shape that tapers toward the bottom portion, so that the molten solder can easily flow toward the bottom portion of the recessed portion.

In a sixth aspect of the invention, in any one of the first to third aspects, the recessed portion is formed in a tapered shape that widens toward a bottom of the recessed portion.

In the sixth aspect of the invention, the recessed portion is formed in a tapered shape that widens toward the bottom. Thus, when the melted solder solidifies in the widened portion of the recessed portion, the third member is fitted into the recessed portion, and the bonding strength can be improved.

In a seventh invention, in any one of the first to sixth inventions, the recessed portion includes a plurality of small recessed portions smaller than the recessed portion.

In the seventh aspect of the invention, the plurality of small recessed portions are provided, whereby the molten solder can be distributed to the plurality of small recessed portions and can be soldered. Further, the third member is fitted into the plurality of small recesses, so that a wedge effect can be obtained in the plurality of small recesses, and the joining stability can be improved.

In an eighth aspect of the invention, in any one of the first to seventh aspects, the second member further has a step portion opened on a surface opposite to the first member. The through part is formed on the bottom surface of the stepped part.

In the eighth aspect of the invention, a through-hole is formed in the bottom surface of the stepped portion of the second member. This makes it possible to dispose the flange portion of the third member in the stepped portion, and to suppress the flange portion from bulging out of the second member.

In a ninth aspect of the present invention, in the eighth aspect, a bottom surface of the stepped portion is inclined toward the through portion.

In the ninth aspect of the invention, the bottom surface of the step portion is inclined toward the through portion, whereby the molten solder easily flows toward the through portion.

In a tenth aspect of the invention, in any one of the first to ninth aspects, the third member has a first joint portion welded to the first member and a second joint portion welded to the first joint portion to constitute the flange portion.

In the tenth aspect of the invention, the third member is formed separately from the first joint portion and the second joint portion, whereby the welding method and the welding conditions can be used separately in consideration of the material characteristics of the second member.

For example, when the melted solder is soldered to the first member through the through portion, short-circuit soldering with less arc spread may be performed with heat input necessary for penetration, and the first joint portion may be formed. Thereafter, pulse welding with positive polarity or alternating current, in which the arc is greatly expanded, may be performed with a low heat input to such an extent that the second member is not melted, and the second joint portion may be formed. This enables the flange portion to be formed while suppressing the amount of heat input to the second member.

In the eleventh invention, in any one of the first to tenth inventions, the second member has a lower melting point than the first member and a larger thickness than the first member.

In the eleventh aspect of the invention, the thickness of the second member having a lower melting point than the first member is made larger than that of the first member, thereby making it possible to increase the relative heat capacity.

Specifically, when the thickness of the second member is small, the heat capacity is small, and the space for releasing heat during welding is small, and heat is likely to be accumulated. On the other hand, when the thickness of the second member is large, the heat capacity becomes large, and the space for releasing heat during welding becomes large, so that heat is not easily accumulated. In this way, the second member is less likely to be melted through by increasing the thickness of the second member.

The twelfth invention relates to a joint structure including a first member, a second member, and a third member. The first member has an upper surface and a lower surface opposite the upper surface. The first member has a recess portion including a recess formed in an upper surface and a protrusion formed in a lower surface. The first member is composed of a metal material. The second member has: a through portion that opens at a position corresponding to the recessed portion; and a peripheral edge portion that defines the through portion. The second member is composed of a material that is difficult to weld with respect to the first member. The second member is disposed on the upper surface of the first member. The third member has: a welding part arc-welded to the inner circumferential surface of the recessed part; and a flange portion connected to the welding portion via the penetration portion and covering the peripheral edge portion. The third member is composed of solder soldered to the first member. The second member is compressed by the flange portion and the first member by solidification compression of the third member, thereby being fixed between the flange portion and the first member.

In this way, by providing the first member with the recessed portion and arc-welding the third member toward at least the bottom side of the recessed portion, the welding area of the third member can be increased as compared with the case of welding to the flat surface of the first member. This ensures the bonding strength of the first member, the second member, and the third member.

The thirteenth invention relates to a joining method including preparation of the first member, preparation of the second member, and formation of the third member. The first member has an upper surface and a lower surface opposite the upper surface. The first member is composed of a metal material. A depression including a depression formed in an upper surface and a protrusion formed in a lower surface is formed in the first member by press forming. The second member has a through portion and a peripheral edge portion defining the through portion. The second member is composed of a material that is difficult to weld with respect to the first member. The second member is disposed on the upper surface of the first member such that the through portion is located at a position corresponding to the recessed portion. The third member is formed by arc welding through the through portion toward at least the bottom portion side of the recessed portion. The third member is composed of solder soldered to the first member. The third member has a flange portion that presses the peripheral edge portion. The second member is compressed by the flange portion and the first member by solidification contraction of the third member, whereby the second member is fixed between the flange portion and the first member.

In the thirteenth invention, the second member is composed of a material that is difficult to weld with respect to the first member. The first member is formed with a recess by press forming. The third member is welded to the recessed portion via the through portion of the second member. The second member is fixed between the flange portion of the third member and the first member by solidification shrinkage of the third member.

As described above, by providing the first member with the recessed portion by press forming and arc-welding the third member toward at least the bottom side of the recessed portion, the welding area of the third member can be increased as compared with the case of welding to the flat surface of the first member. This ensures the bonding strength of the first member, the second member, and the third member.

Effects of the invention

According to the present invention, the welding area of the solder can be increased to ensure the bonding strength.

Drawings

Fig. 1 is a side sectional view for explaining the joining structure of embodiment 1.

Fig. 2 is a side sectional view for explaining the joining structure of embodiment 2.

Fig. 3 is a side sectional view for explaining the joining structure of embodiment 3.

Fig. 4 is a side sectional view for explaining the joining structure of embodiment 4.

Fig. 5 is a side sectional view for explaining the joining structure of embodiment 5.

Fig. 6 is a side sectional view for explaining the joining structure of embodiment 6.

Fig. 7 is a side sectional view for explaining the joining structure of embodiment 7.

Fig. 8A is a side sectional view showing a state before the upper die is pressed against the first member.

Fig. 8B is a side sectional view showing a state after the upper die is pressed toward the first member.

Fig. 8C is a side sectional view showing a state where the upper die is opened in the left-right direction to form the recessed portion.

Fig. 8D is a side sectional view showing a state where the upper die is lifted up from the recess of the first member.

Fig. 9 is a side sectional view for explaining the joining structure of embodiment 8.

Fig. 10 is a side sectional view for explaining the joining structure of embodiment 9.

Fig. 11 is a side sectional view for explaining the joining structure of embodiment 10.

Fig. 12 is a side sectional view for explaining the joining structure of embodiment 11.

Fig. 13 is a side sectional view for explaining the joining structure of embodiment 12.

Detailed Description

Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following description of the preferred embodiments is merely exemplary in nature and is not intended to limit the present invention, its application, or uses.

EXAMPLE 1

Fig. 1 shows a joining structure for joining a first member 10 made of a metal material, a second member 20 made of a material difficult to solder with respect to the first member 10, and a third member 30 made of solder to each other.

The first member 10 is a plate-shaped member made of a metal material. The first member 10 has a recess 11 formed by press forming. In the example shown in fig. 1, the recessed portion 11 is curved downward. The first member 10 has an upper surface 10b and a lower surface 10c opposite the upper surface 10 b. The upper surface 10b faces the second member 20. A recessed portion 11 is formed in such a manner that the upper surface 10b is recessed and the lower surface 10b protrudes.

The second member 20 is a plate-like member made of a material difficult to weld to the first member 10. The second member 20 coincides with the upper side of the first member 10. The second member 20 has a circular-shaped through portion 21. The through portion 21 opens at a position corresponding to the recess 11 of the first member 10. The second member 20 also has a peripheral edge 23 for defining the through portion 21.

In the present embodiment, the through-hole 21 is described as a circular through-hole, but may be an elliptical or elongated through-hole. The through portion 21 may be a through groove. The through groove penetrates from the upper surface to the lower surface in the thickness direction of the second member 20. The through-groove is also open at both ends or one end in the longitudinal direction of the through-groove. In this regard, the through groove is different from the through hole having a long hole shape. The through hole having a long hole shape is closed at both ends in the longitudinal direction of the through hole. For example, when both ends of the through groove in the longitudinal direction are open, the second member 20 includes at least two independent plates disposed on the first member 10. The two plates are arranged with an elongated gap therebetween. The gap forms a through groove as a through portion.

When the second member 20 includes a plurality of independent plates and a plurality of through grooves are formed, the third member 30, which is a molten solder, is welded to the first member 10 via the plurality of through grooves, and the second member 20 is sandwiched between the third member 30 and the first member 10, thereby fixing the second member 20 to the first member 10.

The third member 30 is made of solder which is a metal material of the same kind as the first member 10. Here, the metal materials of the same kind are metals that can be welded to each other, and are metal materials having good welding bondability, such as between ferrous metal materials and between non-ferrous metal materials, as well as between the same materials. In other words, the homogeneous metal material is a homogeneous material having good compatibility with welding.

Specifically, the following combinations are given as combinations of the first member 10 and the third member 30 during welding. For example, as the combination of the iron-based metal materials, mild steel and mild steel, stainless steel and stainless steel, mild steel and high-strength steel (high-tensile steel), high-strength steel and high-strength steel, and the like are available. Further, as the nonferrous metal material, there are aluminum and aluminum, aluminum and aluminum alloy, aluminum alloy and aluminum alloy, and the like.

The second member 20, which is a different material, is a material different from the first member 10 and the third member 30, which are metal materials of the same type, and is a material difficult to weld to the first member 10 and the third member 30.

For example, when the first member 10 and the third member 30, which are metal materials of the same type, are made of an iron-based metal material, the second member 20, which is a different type, is made of a non-iron-based metal material such as a copper material or an aluminum material. Further, resin materials such as CFRP (Carbon Fiber Reinforced Plastics) and PET (polyethylene Terephthalate) can be cited as different materials from metal materials.

In the following description, a case will be described in which a mild steel material is used as the first member 10, an aluminum material is used as the second member 20, and a mild steel material is used as the third member 30 as the solder.

The arc welding machine 1 includes a nozzle 2 and a welding tip 3. The nozzle 2 supplies a shielding gas or the like to a welding position of the welding object. The welding tip 3 supplies a welding current to the third member 30.

The arc welding machine 1 generates the arc 5 by supplying a welding current while feeding the third member 30 to the recess 11 through the through portion 21. The arc 5 is irradiated toward at least the bottom side of the recess 11 of the first member 10. The third member 30 melted by the arc 5 is melt-bonded to the recess 11 and gradually stacked in the through portion 21. The melted third member 30 flows out to the peripheral edge 23 on the upper surface side of the through-hole 21 after filling the through-hole 21, and spreads in a flange shape.

In the process where the melted third member 30 becomes the weld bead, the third member 30 is provided with a flange portion 31 that presses the peripheral edge portion 23 of the through portion 21. The flange portion 31 projects radially outward from the through portion 21 on a surface (upper surface in fig. 1) of the second member 20 on the side opposite to the first member 10.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the recessed portion 11 is provided in the first member 10 by press forming so as to protrude toward the back surface side (lower surface side) of the first member 10 on the side opposite to the second member 20, and the third member 30 is welded to the entire recessed portion 11 of the first member 10 through the through portion 21 of the second member. This can increase the welding area of the third member 30. This ensures the bonding strength of the first member 10, the second member 20, and the third member 30. Further, even when the first member 10 is thin, the mechanical strength can be relatively improved by the structure of the recessed portion 11 protruding toward the lower surface side (back surface side) of the first member 10 on the side opposite to the second member 20, and the strength of the joint portion of the first member 10 can be improved. By welding the third member 30 to the recessed portion 11 of the first member 10 via the through portion 21 of the second member, the joining strength between the first member 10, the second member 20, and the third member 30 can be ensured.

EXAMPLE 2

Hereinafter, the same portions as those in embodiment 1 are denoted by the same reference numerals, and only different points will be described.

As shown in fig. 2, the first member 10 has a recess 11 formed by press forming. The recessed portion 11 is curved downward.

The second member 20 has a through portion 21 that opens at a position corresponding to the recessed portion 11 of the first member 10. The through portion 21 is defined by a peripheral edge portion 23. The peripheral edge portion 23 has a tapered portion 22 that tapers toward the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 flows toward the recess 11 along the tapered portion 22 of the through portion 21, and is melt-bonded to the recess 11.

Then, the melted third member 30 fills the through portion 21, thereby expanding in a flange shape on the upper surface of the tapered portion 22.

In the process where the melted third member 30 becomes a weld bead, the third member 30 is provided with a flange portion 31 that presses the tapered portion 22.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the tapered portion 22 is provided in the peripheral edge portion 23, so that the melted third member 30 easily flows toward the recessed portion 11. Further, by forming the flange portion 31 in a shape along the tapered portion 22, the thickness of the flange portion 31 protruding from the second member 20 can be suppressed.

EXAMPLE 3

As shown in fig. 3, the first member 10 has a recess 11 formed by press forming. The recessed portion 11 has a flat bottom portion 12 and an inclined portion 13 inclined toward the bottom portion 12.

The second member 20 has a through portion 21 that opens at a position corresponding to the recessed portion 11 of the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 flows toward the bottom portion 12 along the inclined portion 13 of the recessed portion 11, and is melt-bonded to the recessed portion 11.

The melted third member 30 flows out to the peripheral edge 23 on the upper surface side of the second member 20 after filling the through portion 21, and spreads in a flange shape.

In the process where the melted third member 30 becomes a weld bead, the third member 30 is provided with a flange portion 31 that presses the peripheral edge portion 23.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the inclined portion 13 is provided in the recessed portion 11, so that the melted third member 30 easily flows toward the bottom portion 12 of the recessed portion 11. Further, by making the bottom portion 12 of the recessed portion 11 flat, the welding area of the third member 30 can be increased to ensure the joining strength.

EXAMPLE 4

As shown in fig. 4, the first member 10 has a recess 11 formed by press forming. The recessed portion 11 has a flat bottom portion 12 and an inclined portion 13 inclined toward the bottom portion 12.

The second member 20 has a through portion 21 that opens at a position corresponding to the recessed portion 11 of the first member 10. The through portion 21 is defined by a peripheral edge portion 23. The peripheral edge portion 23 has a tapered portion 22 that tapers toward the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 flows toward the bottom portion 12 along the tapered portion 22 of the peripheral edge portion 23 and the inclined portion 13 of the recessed portion 11, and is melt-bonded to the recessed portion 11.

Then, the melted third member 30 fills the through portion 21, thereby expanding in a flange shape on the upper surface of the tapered portion 22.

In the process where the melted third member 30 becomes a weld bead, the third member 30 is provided with a flange portion 31 that presses the tapered portion 22.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the flange portion 31 is formed in a shape along the tapered portion 22, so that the thickness of the flange portion 31 protruding from the second member 20 can be suppressed.

Further, by providing the inclined portion 13 in the recessed portion 11, the melted third member 30 easily flows toward the bottom portion 12 of the recessed portion 11. Further, by making the bottom portion 12 of the recessed portion 11 flat, the welding area of the third member 30 can be increased to ensure the joining strength.

EXAMPLE 5

As shown in fig. 5, the first member 10 has a recess 11 formed by press forming. The recess 11 is formed in a tapered shape that tapers toward the bottom of the recess 11.

The second member 20 has a through portion 21 that opens at a position corresponding to the recessed portion 11 of the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 flows toward the bottom of the recessed portion 11 along the tapered shape of the recessed portion 11, and is melt-bonded to the recessed portion 11.

The melted third member 30 flows out to the peripheral edge 23 on the upper surface side of the second member 20 after filling the through portion 21, and spreads in a flange shape.

In the process where the melted third member 30 becomes a weld bead, the third member 30 is provided with a flange portion 31 that presses the peripheral edge portion 23.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the melted third member 30 easily flows toward the bottom of the recessed portion 11 by forming the recessed portion 11 into a tapered shape that is tapered toward the bottom.

EXAMPLE 6

As shown in fig. 6, the recess 11 may also include a plurality of small recesses 11 a. The first member 10 has a plurality of small recesses 11a formed by press forming. Each small recess portion 11a is formed in a tapered shape that tapers toward the bottom of the small recess portion 11 a.

The second member 20 has one through portion 21 that opens at a position corresponding to the plurality of small recessed portions 11a of the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 flows toward the bottom of the small recessed portion 11a along the tapered shape of the small recessed portion 11a, and is dispersed into the plurality of small recessed portions 11a to be melt-bonded to the small recessed portions 11 a.

The melted third member 30 flows out to the peripheral edge 23 on the upper surface side of the second member 20 after filling the through portion 21, and spreads in a flange shape.

In the process where the melted third member 30 becomes a weld bead, the third member 30 is provided with a flange portion 31 that presses the peripheral edge portion 23.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the molten third member 30 can be welded while being dispersed in the plurality of small recesses 11 by providing the plurality of small recesses 11. Further, the third member 30 is fitted into the plurality of small recesses 11, so that a wedge effect can be obtained in the plurality of small recesses 11, and the joining stability can be improved.

EXAMPLE 7

As shown in fig. 7, the first member 10 has a recess 11 formed by press forming. The recess 11 is formed in a tapered shape that widens toward the bottom of the recess 11.

The second member 20 has a through portion 21 that opens at a position corresponding to the recessed portion 11 of the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 is fusion-bonded to the recessed portion 11.

The melted third member 30 flows out to the peripheral edge 23 on the upper surface side of the second member 20 after filling the through portion 21, and spreads in a flange shape.

In the process where the melted third member 30 becomes a weld bead, the third member 30 is provided with a flange portion 31 that presses the peripheral edge portion 23.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the bonding structure of the present embodiment, the recessed portion 11 is formed in a tapered shape that widens toward the bottom. Thus, when the melted third member 30 solidifies at the widened portion of the recessed portion 11, the third member 30 is fitted into the recessed portion 11, and the bonding strength can be improved.

Fig. 8A to 8D are diagrams illustrating steps of forming the recessed portion 11 of the first member 10 illustrated in fig. 7 by press forming. First, as shown in fig. 8A, a flat plate-like first member 10 is provided on a lower die 55, and an upper die 50 is pressed. The upper die 50 is configured to be separable into a first die 51 and a second die 52. The lower end of the upper die 50 is formed in a tapered shape that widens downward. The lower die 55 is formed with a through hole 56 corresponding to the recess 11.

As shown in fig. 8B, when the upper die 50 is pressed toward the first member 10, the first member 10 is recessed along the shape of the upper die 50 to form the recessed portion 11.

As shown in fig. 8C, the first mold 51 and the second mold 52 of the upper mold 50 are opened in the left-right direction, whereby the sidewall surface of the recess 11 of the first member 10 is deformed along the tapered shape of the lower end portion of the upper mold 50. Thus, the recess 11 is formed in a tapered shape that widens toward the bottom of the recess 11.

As shown in fig. 8D, the first die 51 and the second die 52 are closed, and the upper die 50 is lifted up from the recess 11, thereby completing the press forming.

EXAMPLE 8

As shown in fig. 9, the first member 10 has a recess 11 formed by press forming. The recessed portion 11 is curved downward.

The second member 20 has a through portion 21 that opens at a position corresponding to the recessed portion 11 of the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 is fusion-bonded to the recessed portion 11.

At this time, the nozzle 2 of the arc welding machine 1 is rotated along the peripheral edge portion 23, and the melted third member 30 is supplied to the peripheral edge portion 23. Thus, the melted third member 30 fills the through portion 21 and spreads in a flange shape in the peripheral edge portion 23 on the upper surface side of the second member 20.

In the process where the melted third member 30 becomes a weld bead, the third member 30 is provided with a flange portion 31 that presses the peripheral edge portion 23.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the nozzle 2 of the arc welding machine 1 is rotated, and arc welding is performed on the peripheral edge portion 23 of the through portion 21 in a spiral trajectory by ac welding or short circuit welding with low heat input, so that the flange portion 31 can be formed while suppressing heat input.

EXAMPLE 9

As shown in fig. 10, the first member 10 has a recess 11 formed by press forming. The recessed portion 11 is curved downward.

The second member 20 has a stepped portion 25 that is open on a surface (upper surface in fig. 10) on the opposite side to the first member 10, and a through portion 21 that is formed on the bottom surface of the stepped portion 25. The through portion 21 opens at a position corresponding to the recess 11 of the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 is fusion-bonded to the recessed portion 11.

The melted third member 30 flows out to the peripheral edge 23 on the upper surface side of the second member 20, that is, the bottom surface of the stepped portion 25 after filling the through portion 21, and spreads in a flange shape.

In the process where the melted third member 30 becomes a weld bead, the third member 30 is provided with a flange portion 31 that presses the peripheral edge portion 23.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the flange portion 31 of the third member 30 is disposed in the stepped portion 25, and the flange portion 31 can be prevented from bulging out of the second member 20.

EXAMPLE 10

As shown in fig. 11, the first member 10 has a recess 11 formed by press forming. The recessed portion 11 is curved downward.

The second member 20 has a stepped portion 25 that is open on a surface (upper surface in fig. 11) on the opposite side to the first member 10, and a through portion 21 that is formed on the bottom surface of the stepped portion 25. The bottom surface of the step portion 25 is inclined toward the through portion 21. The through portion 21 opens at a position corresponding to the recess 11 of the first member 10.

The third component 30 is melted by the arc 5. The melted third member 30 flows along the inclined surface of the stepped portion 25 toward the through portion 21, and then is melt-bonded to the recessed portion 11.

The molten third member 30 flows out to the peripheral edge 23 on the upper surface side of the second member 20, that is, the bottom surface of the stepped portion 25 after filling the through portion 21, and spreads in a flange shape on the inclined surface of the stepped portion 25.

In the process where the molten third member 30 becomes the weld bead, the flange portion 31 that presses the inclined surface of the stepped portion 25 is provided on the third member 30.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the bottom surface of the step portion 25 is inclined toward the through portion 21, so that the melted third member 30 easily flows toward the through portion 21. Further, the flange portion 31 of the third member 30 can be disposed in the stepped portion 25, and the flange portion 31 can be prevented from bulging out of the second member 20.

EXAMPLE 11

As shown in fig. 12, the first member 10 has a recess 11 formed by press forming. The recessed portion 11 is curved downward.

The second member 20 has a through portion 21 that opens at a position corresponding to the recessed portion 11 of the first member 10.

The third component 30 is melted by the arc 5. The third member 30 has a first joining portion 35 welded to the first member 10 and a second joining portion 36 welded to the first joining portion 35 to constitute the flange portion 31.

Specifically, when the melted third member 30 is welded to the first member 10 through the penetration portion 21, short-circuit welding is performed with a small spread of the arc 5 by heat input necessary for penetration, and the first joint portion 35 having a shape in which the upper center portion is recessed is formed. Thereafter, pulse welding with positive polarity or alternating current is performed in which the arc 5 is largely expanded with a low heat input to such an extent that the second member 20 is not melted, and the melted third member 30 is expanded along the shape of the upper central portion of the first joint portion 35 in which the upper central portion is recessed, thereby forming a second joint portion 36. This enables the flange portion 31 to be formed while suppressing the amount of heat input to the second member 20.

In the process where the melted third member 30 becomes a weld bead, the first joint portion 35 and the second joint portion 36 are provided in the third member 30. The first joining portion 35 is fusion-bonded to the recessed portion 11 of the first member 10. The second joining portion 36 is fusion-bonded to the first joining portion 35, and constitutes the flange portion 31 that presses the peripheral edge portion 23.

Then, the third member 30 solidifies and contracts, so that the second member 20 is compressed by the flange portion 31 and the first member 10. By this compression, the second member 20, which is a dissimilar material, is fixed between the flange portion 31 and the first member 10.

As described above, according to the joining structure of the present embodiment, the third member 30 is formed separately from the first joining portion 35 and the second joining portion 36, whereby the welding method and the welding conditions can be used in a different manner in consideration of the material characteristics of the second member 20.

EXAMPLE 12

In the example shown in fig. 13, a mild steel material is used as the first member 10, an aluminum material is used as the second member 20, and a mild steel material is used as the third member 30 as the solder. Therefore, the second member 20 has a lower melting point than the first member 10.

Therefore, the plate thickness t2 of the second member 20 is made larger than the plate thickness t1 of the first member 10, thereby increasing the relative heat capacity.

Specifically, when the thickness of the second member 20 is small, the heat capacity is small, and the space for releasing heat during welding is small, and heat is likely to be accumulated. On the other hand, when the thickness of the second member 20 is large, the heat capacity becomes large, and the space for releasing heat during welding becomes large, so that heat is not easily accumulated. By making the thickness of the second member 20 large in this manner, the second member 20 is less likely to be melted through.

The ratio of the plate thickness t1 of the first member 10 to the plate thickness t2 of the second member 20 may be set to 1: 1 or more, preferably 1: 1.5 or more. This can suppress the second member 20 from being melted through, and realize the dissimilar metal joining.

Other embodiments

The embodiment may be configured as follows.

In the present embodiment, the recess 11 of the first member 10 is arc-welded, but laser filler welding, for example, may be performed.

The combination of the shape of the recessed portion 11 of the first member 10 and the shape of the through portion 21 of the second member 20 described in the present embodiment is an example, and other combinations are possible.

Industrial applicability

As described above, the present invention is highly useful and highly useful in industrial applications because it can obtain a highly practical effect that the bonding area of the solder can be increased to secure the bonding strength.

Description of the reference numerals

10 first member

11 recess part

12 bottom

13 inclined part

20 second component

21 penetration part

22 conical part

23 peripheral edge part

25 step part

30 third structural component

31 flange part

35 first joint part

36 second engagement portion.