阅读说明：本技术 一种钢模板柔性制造生产线 (Flexible manufacturing production line for steel templates ) 是由 刘占磊 邓波 于 2020-12-25 设计创作，主要内容包括：本发明公开了一种钢模板柔性制造生产线,包括上料机器人、若干AGV无人搬运车、物料仓、数控激光切割机、自动下料装置、上料旋转平台、钢模板、定位焊接用龙门式焊接机器人系统、钢模板焊接用龙门式焊接机器人系统、自动涂装系统、旋转平台、堆垛机器人和货仓,所述AGV无人搬运车按预设线路衔接各生产区间。本发明与现有技术相比的优点在于：结合了现有的钢模板生产工艺流程的特点,采用集成化水平高的柔性制造生产线,集成了下料、焊接、喷漆等各工序,运用智能转运车及机械手臂完成工件的上下料,解决人工作业的缺点,大幅度提升了生产效率。(The invention discloses a steel template flexible manufacturing production line which comprises a feeding robot, a plurality of AGV unmanned carriers, a material bin, a numerical control laser cutting machine, an automatic discharging device, a feeding rotary platform, a steel template, a gantry type welding robot system for positioning welding, a gantry type welding robot system for welding the steel template, an automatic coating system, a rotary platform, a stacking robot and a warehouse, wherein the AGV unmanned carriers are connected with each production section according to a preset line. Compared with the prior art, the invention has the advantages that: the steel formwork production process has the advantages that the characteristics of the existing steel formwork production process flow are combined, the integrated high-level flexible manufacturing production line is adopted, all procedures such as blanking, welding and paint spraying are integrated, the intelligent transfer trolley and the mechanical arm are used for completing the feeding and the blanking of workpieces, the defect of manual operation is overcome, and the production efficiency is greatly improved.)

1. The utility model provides a flexible manufacturing production line of steel form which characterized in that: including material loading robot (1), a plurality of AGV unmanned vehicles (2), material storehouse (3), numerical control laser cutting machine (4), automatic unloader (5), material loading rotary platform (6), steel form (7), gantry welding robot system (8) for the fixed-position welding, gantry welding robot system (9), automatic painting system (10), rotary platform (11), stacking robot (12) and storehouse (13) for the steel form welding, AGV unmanned vehicles (2) link up each production interval according to predetermineeing the circuit.

2. The steel form flexible manufacturing line of claim 1, characterized in that: and the materials in the material bin (3) are placed on the AGV (2) through the feeding robot (1) to be positioned and assembled.

3. The steel form flexible manufacturing line of claim 2, characterized in that: feeding rotary platform (6) dock feed bin, automatic unloader (5) and for fixed-position welding gantry type welding robot system (8) through AGV automatic guided vehicle (2), the other end of automatic unloader (5) docks numerical control laser cutting machine (4).

4. A steel form flexible manufacturing line according to claim 3, characterized in that: and the automatic blanking device (5) transfers the plate material which is well cut by the numerical control machine tool cutting machine to the AGV automatic guided vehicle (2) for secondary splicing to form the steel template (7).

5. The steel form flexible manufacturing line of claim 4, characterized in that: the other end butt joint gantry welding robot system (9) of gantry welding robot system (8) for the positioning welding is used for steel form welding, gantry welding robot system (8) for the positioning welding is responsible for carrying out frame positioning welding to steel form (7), gantry welding robot system (9) for the steel form welding is responsible for welding steel form (7).

6. The steel form flexible manufacturing line of claim 5, characterized in that: the other end of steel form welding gantry welding robot system (9) docks automatic coating system (10) and rotary platform (11) in proper order, the other end of rotary platform (11) accepts the finished product through AGV unmanned transport vehicle (2) and removes to stacking robot (12) department, is put the finished product to warehouse (13) by stacking robot (12).

7. The steel form flexible manufacturing line of claim 1, characterized in that: and the tail ends of welding robots in the gantry welding robot system (8) for positioning welding and the gantry welding robot system (9) for welding the steel template are provided with laser positioning devices.

Technical Field

The invention relates to the technical field of steel formwork manufacturing, in particular to a steel formwork flexible manufacturing production line.

Background

In recent years, steel templates and scaffolds are popularized in the building field and the construction process of high-speed railway bridges in China to replace wood templates and scaffolds, the use of wood is greatly reduced in the construction of the steel templates, and the waste of resources is reduced. The steel template can be repeatedly used for many times and can be recycled and regenerated. The steel formwork is flexibly and quickly assembled in the construction process, the size matching degree is high, and the construction speed and the construction quality are greatly improved. The future steel formwork is an important member in the construction of high-speed railway bridges.

The traditional production mode of the steel template generally adopts the process flows of plate shearing machine blanking, mechanical punch punching, manual welding and manual paint spraying. The production mode adopts manual control of product precision in a large number, so that the product precision is low, the process integration is low, the labor cost is high, and the labor efficiency is low.

Therefore, there is a need for an automated, highly integrated flexible manufacturing line to solve the above problems.

Disclosure of Invention

The invention aims to overcome the technical defects and provide a steel template flexible manufacturing production line which combines the characteristics of the existing steel template production process flow, adopts a high-integration-level flexible manufacturing production line, integrates various procedures of blanking, welding, paint spraying and the like, uses an intelligent transfer trolley and a mechanical arm to complete the feeding and discharging of workpieces, overcomes the defects of manual operation and greatly improves the production efficiency.

In order to solve the technical problems, the technical scheme provided by the invention is as follows: the utility model provides a flexible production line that makes of steel form, includes that material loading robot, a plurality of AGV unmanned transport vehicle, material storehouse, numerical control laser cutting machine, automatic unloader, material loading rotary platform, steel form, gantry welding robot system for the fixed-position welding, gantry welding robot system, automatic coating system, rotary platform, stacking robot and storehouse for the steel form welding, AGV unmanned transport vehicle links up each production interval according to predetermineeing the circuit.

Further, the material in the feed bin is put on AGV automatic guided vehicle through the material loading robot and is fixed a position and assemble.

Further, material loading rotary platform passes through AGV unmanned vehicles butt joint feed bin, automatic unloader and gantry type welding robot system for the fixed-position welding, automatic unloader's the other end butt joint numerical control laser cutting machine.

Further, the automatic blanking device transfers the plate materials which are well cut by the numerical control machine tool cutting machine to the AGV automatic guided vehicle for secondary assembly to form the steel template.

Further, the other end butt joint gantry welding robot system for the positioning welding is to the gantry welding robot system for the welding of steel form, the gantry welding robot system for the positioning welding is responsible for carrying out frame positioning welding to the steel form, the gantry welding robot system for the welding of steel form is responsible for welding the steel form.

Further, steel form welding is with planer-type welding robot system's the other end butt joint automatic coating system and rotary platform in proper order, rotary platform's the other end accepts the finished product through AGV unmanned transport vehicle and removes to stacking robot department, is put the finished product to the warehouse by stacking robot.

Furthermore, the tail ends of the welding robots in the gantry welding robot system for positioning welding and the gantry welding robot system for welding the steel template are provided with laser positioning devices.

Compared with the prior art, the invention has the advantages that:

the automatic material conveying system solves the problems of low integration level, low intelligent level and the like of the production process in the prior art, adopts the welding robot feeding and discharging and welding technology, and the AGV automatic conveying vehicle carries out material transfer, so that the production beat is effectively controlled, the production efficiency is improved, and the labor cost is saved; the gantry welding robot system for positioning welding and the gantry welding robot system for welding the steel template all adopt laser positioning devices with automatic edge searching functions, and the product precision is greatly improved.

Drawings

FIG. 1 is a process flow diagram of the production line of the present invention.

FIG. 2 is a layout diagram of the process equipment of the production line of the present invention.

In the drawings: the automatic feeding and stacking method comprises the following steps of 1-a feeding robot, 2-an AGV (automated guided vehicle), 3-a material bin, 4-a numerical control laser cutting machine, 5-an automatic discharging device, 6-a feeding rotary platform, 7-a steel template, 8-a gantry welding robot system for positioning welding, 9-a gantry welding robot system for welding the steel template, 10-an automatic coating system, 11-a rotary platform, 12-a stacking robot and 13-a cargo bin.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Combine shown in fig. 1-2, a steel form flexible manufacturing production line, including material loading robot 1, a plurality of AGV unmanned transport vehicle 2, material storehouse 3, numerical control laser cutting machine 4, automatic unloader 5, material loading rotary platform 6, steel form 7, gantry welding robot system 8 for the fixed-position welding, gantry welding robot system 9 for the steel form welding, automatic coating system 10, rotary platform 11, stacking robot 12 and storehouse 13, AGV unmanned transport vehicle 2 links up each production interval according to predetermineeing the circuit.

The material in the material bin 3 is placed on an AGV unmanned carrier 2 through a feeding robot 1 for positioning and splicing, the feeding rotary platform 6 is butted with a material bin, an automatic blanking device 5 and a gantry welding robot system 8 for positioning welding through the AGV unmanned carrier 2, the other end of the automatic blanking device 5 is butted with a numerical control laser cutting machine 4, the automatic blanking device 5 transfers the plate material which is well cut by the numerical control machine tool cutting machine to the AGV unmanned carrier 2 for secondary splicing to form a steel template 7, the other end of the gantry welding robot system 8 for positioning welding is butted with a gantry welding robot system 9 for welding the steel template, the gantry welding robot system 8 for positioning welding is responsible for frame positioning welding of the steel template 7, the gantry welding robot system 9 for welding the steel template is responsible for welding the steel template 7, steel form welding is with portal welding robot system 9's the other end automatic coating system 10 and rotary platform 11 of butt joint in proper order, rotary platform 11's the other end accepts the finished product through AGV unmanned transport vehicle 2 and removes to stacking robot 12 department, puts the finished product to warehouse 13 by stacking robot 12, the welding robot end in portal welding robot system 9 for positioning welding 8, the steel form welding all is equipped with laser positioning device.

In the specific implementation of the present invention, as shown in fig. 1, the manufacturing process of the steel form flexible manufacturing line and the manufacturing method of the present invention is as follows: laser blanking → automatic feeding → frame positioning and welding → automatic welding of workpieces → automatic spraying of workpieces → stacking of workpieces.

As shown in fig. 2, the materials stored in the material bin 3 are placed on the AGV 2 for positioning and splicing through the feeding robot 1 according to a designed program; the AGV unmanned carrier 2 enters a feeding rotary platform 6 according to a route, the feeding rotary platform 6 rotates to the required position according to program setting, the automatic blanking device 5 moves to an operation area of the automatic blanking device 5, the automatic blanking device 5 transfers the plate materials which are well blanked by the numerical control laser cutting machine 4 to the AGV unmanned carrier 2, and the plate materials are assembled into a steel template 7 for the second time according to the program requirement;

the AGV unmanned carrying vehicle 2 which finishes the assembly of the steel templates 7 moves to a gantry type welding robot system 8 for positioning welding to perform the positioning welding of the frames of the steel templates 7, the gantry type welding robot system 8 for positioning welding is provided with a laser positioning device with an automatic laser edge finding function, the frame assembly size error is corrected at any time, and the product precision is controlled;

the workpiece which is positioned and welded on the frame on the AGV unmanned carrying vehicle 2 moves to a position below a gantry type welding robot system 9 for welding the steel template to carry out a welding process of the steel template 7, the gantry type welding robot system 9 for welding the steel template is provided with a laser positioning device with an automatic laser edge searching function, the assembling size error of the frame is corrected at any time, and the product precision is controlled;

the steel template is welded by a gantry type welding robot system 9 for welding the steel template and then is transferred to an automatic coating system 10 to finish the surface treatment of the product; after finishing surface treatment, the steel template 7 is transferred to a rotating platform 11 through the AGV automatic guided vehicle 2, and the rotating platform 11 rotates the AGV automatic guided vehicle 2 loaded with finished products to a discharging track; the AGV unmanned carrying finished products 2 moves to the stacking robot 12, the stacking robot 12 places the finished products into the warehouse 13, the AGV unmanned vehicles 2 lift off the finished products and then move to the position of the feeding robot 1 according to an appointed route, and the secondary production beat is completed.

The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should, without departing from the spirit of the present invention, devise similar structural modes and embodiments without inventively designing them, and shall fall within the scope of the present invention.