On-site laser impact water restraint layer applying device and method suitable for large parts
阅读说明:本技术 适用于大型零部件的现场激光冲击水约束层施加装置及施加方法 (On-site laser impact water restraint layer applying device and method suitable for large parts ) 是由 聂祥樊 赵飞樊 延黎 何卫锋 李应红 于 2020-08-19 设计创作,主要内容包括:本发明公开了一种适用于大型零部件的现场激光冲击水约束层施加装置及施加方法,水约束层施加装置包括安装组件、管道组件和旋转组件,安装组件包括用于将整个装置安装在大型零件上的夹紧件;管道组件包括若干根出液管,待强化的区域被分为多处子区域,各出液管的出液口一一对应的向子区域施加水约束层;旋转组件可转动的设置在夹紧件上,旋转组件用于带动各出液管远离或靠近过渡区;安装组件上设置有限位面,当旋转组件运动至限位面上时,各出液管的出液口朝向相应的子区域,本发明的施加方法采用本发明的施加装置,使得强化过程中水约束层施加装置是静态的,能够在现场对大型零件的复杂型面全面、均匀、稳定施加水约束层,保证激光冲击强化效果。(The invention discloses a field laser impact water restraint layer applying device and method suitable for large parts, wherein the water restraint layer applying device comprises an installation assembly, a pipeline assembly and a rotating assembly, and the installation assembly comprises a clamping piece for installing the whole device on a large part; the pipeline assembly comprises a plurality of liquid outlet pipes, the area to be strengthened is divided into a plurality of subareas, and the liquid outlets of the liquid outlet pipes apply water restraint layers to the subareas in a one-to-one correspondence manner; the rotating assembly is rotatably arranged on the clamping piece and is used for driving each liquid outlet pipe to be far away from or close to the transition area; the installation component is provided with a limiting surface, and when the rotating component moves to the limiting surface, the liquid outlets of the liquid outlet pipes face to the corresponding sub-areas.)
1. The utility model provides a scene laser shock water restraint layer application apparatus suitable for large-scale spare part, the spare part epirelief is equipped with protruding piece, protruding piece is lug or flange, its characterized in that includes:
the mounting component is used for mounting the whole water restraint layer applying device on the protruding piece, and comprises at least one pair of clamping pieces and a clamping bolt, wherein the clamping bolt penetrates through the two clamping pieces, and the two clamping pieces are fixed on two sides of the protruding piece;
the pipeline assembly comprises a plurality of liquid outlet pipes, the area to be applied with the water restraint layer is divided into a plurality of sub-areas, and the liquid outlets of the liquid outlet pipes are in one-to-one correspondence and used for applying the water restraint layer to the sub-areas;
the rotating assembly is rotatably arranged on the clamping piece and drives the liquid outlet pipes to be far away from or close to an area to be provided with a water constraint layer through rotation;
the mounting assembly is provided with a limiting surface for limiting the limit rotation position of the rotating assembly, when the rotating assembly moves to the limiting surface, the liquid outlet of each liquid outlet pipe faces to the corresponding sub-area, and when the rotating assembly rotates away from the limiting surface under the action of external force, the liquid outlet of each liquid outlet pipe is far away from the corresponding sub-area.
2. The device for applying the on-site laser shock water restraint layer suitable for the large-scale parts and components as claimed in claim 1, wherein:
the lug hole is formed in the protruding piece, and the clamping bolt penetrates through the lug hole;
or
The lug hole is not formed in the protruding part, and the clamping bolt is located on the periphery of the protruding part.
3. The device for applying the on-site laser shock water restraint layer suitable for the large-scale parts and components as claimed in claim 1, wherein: the rotating assembly comprises a supporting plate and two rotating blocks, the rotating blocks are rotatably arranged on the clamping piece in a one-to-one correspondence mode, the rotating axes of the rotating blocks are collinear, the supporting plate is arranged on the two rotating blocks in a spanning mode, and the liquid outlet pipes are arranged on one side, deviating from the rotating blocks, of the supporting plate.
4. The device for applying the on-site laser shock water restraint layer suitable for the large-scale parts and components as claimed in claim 3, wherein: the backup pad and every be provided with the regulation structure that is used for adjusting corresponding liquid outlet position between the drain pipe, just the drain pipe with the backup pad passes through the connection can be dismantled to the regulation structure.
5. The device for applying the on-site laser shock water restraint layer suitable for the large-scale parts and components as claimed in claim 4, wherein: detachable is provided with and is used for the location in the backup pad the restraint subassembly of drain pipe, every the drain pipe corresponds a set of the restraint subassembly, the restraint subassembly includes restraint cover, locking bolt and lock nut, restraint cover is established on corresponding drain pipe, the via hole that supplies locking bolt to pass in the backup pad, the cooperation is provided with the screw thread side opening that supplies the locking bolt cooperation to pass on the restraint bush, lock bolt runs through in proper order lock nut the via hole with screw thread side opening back top is tightly in on the outer wall of drain pipe, lock nut screws up and is in one side that deviates from the restraint cover in the backup pad.
6. The device for applying the on-site laser shock water restraint layer suitable for the large-scale parts and components as claimed in claim 5, wherein: the liquid outlet pipe comprises a straight pipe section and a bent section, the liquid outlet is located at the tail end of the bent section, the constraint sleeve is sleeved outside the straight pipe section in a matching mode, the via hole is a U-shaped hole, and the long edge direction of the U-shaped hole is perpendicular to the extending direction of the straight pipe section.
7. The device for applying the on-site laser shock water restraint layer suitable for the large-scale parts and components as claimed in claim 6, wherein: be provided with the multirow via hole in the backup pad, in the single row via hole, each via hole is arranged along the long limit direction of via hole, and the quantity of single row via hole is more than or equal to the quantity of drain pipe.
8. The device for applying the on-site laser shock water restraint layer suitable for the large-scale parts and components as claimed in claim 3, wherein: the supporting plate is detachably connected with the rotating block.
9. The device for applying the on-site laser shock water restraint layer suitable for the large-scale parts and components as claimed in claim 1, wherein: the pipeline assembly further comprises a main water inlet hose, a pipe joint and branch hoses which are connected in sequence, and each branch hose is correspondingly connected with one liquid outlet pipe.
10. A method for applying an in-situ laser shock water confining layer suitable for a large-scale component, wherein the water confining layer applying device of any one of claims 1 to 9 is used in the water confining layer applying process, and the method for applying the water confining layer comprises the following steps:
the water restraint layer applying device is arranged on the protruding piece by arranging the two clamping pieces on two sides of the protruding piece,
rotating the release rotating assembly to enable the rotating assembly to move to the position of the limiting surface, and aligning each liquid outlet with the corresponding sub-area;
and adjusting the position of the liquid outlet of each liquid outlet pipe to enable the liquid outlet to spray liquid to the corresponding subarea to form water flow, and forming a water restraint layer with qualified thickness on each subarea.
Technical Field
The invention relates to the technical field of laser shock peening, in particular to a device and a method for applying a field laser shock water restraint layer suitable for large parts.
Background
Laser Shock Processing (LSP) is a novel surface strengthening technology, which utilizes the mechanical effect of Laser-induced plasma Shock waves to cause the surface layer of a metal material to generate ultrahigh strain rate plastic deformation (10)6In the order of/s), the microstructure of the material is changed, and residual stress is formed, so that the performances of fatigue resistance, abrasion resistance, stress corrosion resistance and the like of the metal material are obviously improved. Compared with the traditional surface strengthening technologies such as mechanical shot blasting, rolling and the like, the laser shock strengthening has the advantages of accuracy and controllability, deep residual stress layer, good surface state, good anti-fatigue effect and the like, and has been successfully applied to the fields of aerospace, energy power, rail transit and the like. The laser shock strengthening technology adopts the technical principle that a high-power (GW grade) and short-pulse-width (ns grade) strong laser beam is adopted to irradiate the surface of a metal material, an absorption protective layer for absorbing laser energy is attached to the surface of the material, the absorption protective layer absorbs the laser energy and then is subjected to explosive gasification evaporation to form high-temperature and high-pressure plasma and severe expansion, high-pressure shock waves which are transmitted to the interior of the material are formed under the action of a constraint layer, and plastic deformation can be caused when the pressure of the shock waves is higher than the dynamic yield limit of the material.
The existence of the constrained layer enables the shock wave generated by plasma to have higher peak pressure and larger pulse width compared with the unconfined layer, so the application quality of the constrained layer is one of important factors influencing the laser shock strengthening effect. The restraint layer is usually a solid restraint layer such as glass and a liquid restraint layer such as water, the glass is easy to crack under the laser impact of higher energy, so that the safety risk is higher, and the glass is not suitable for the treatment of complex profiles.
At present, for a complex profile structure, a water constraint layer application mode is generally adopted: the laser beam light path and the water constraint layer applying device are fixed, and the multi-degree-of-freedom mechanical arm is used for clamping the piece to be reinforced, so that the piece to be reinforced can move in a mode of adapting to the laser beam applying position and the water constraint layer applying position under the control and movement conditions of the mechanical arm. The application mode of the water restraint layer can be suitable for parts with relatively small size and light weight, but for parts with large size and heavy weight, the mechanical arm is often difficult to clamp the part to be reinforced, and particularly large parts of equipment such as airplanes, spacecrafts, high-speed rails and the like need to be reinforced on site without being disassembled, so that the application mode of the water restraint layer is not suitable for use.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, an object of the present invention is to provide a device and a method for applying a water-restraining layer by field laser shock, which are suitable for field laser shock of a complex profile of a large component of equipment such as an airplane, a high-speed rail, a spacecraft, etc., to improve the field application quality of the water-restraining layer and ensure the laser shock strengthening effect.
In order to achieve the above objects and other related objects, the technical solution of the present invention is as follows:
an on-site laser impact water restraint layer applying device suitable for large parts, wherein a protruding piece is arranged on the parts in a protruding mode and is a bump or a protruding plate, and the water restraint layer applying device comprises:
the mounting component is used for mounting the whole water restraint layer applying device on the protruding piece, and comprises at least one pair of clamping pieces and a clamping bolt, wherein the clamping bolt penetrates through the two clamping pieces, and the two clamping pieces are fixed on two sides of the protruding piece;
the pipeline assembly comprises a plurality of liquid outlet pipes, the area to be applied with the water restraint layer is divided into a plurality of sub-areas, and the liquid outlets of the liquid outlet pipes are in one-to-one correspondence and used for applying the water restraint layer to the sub-areas;
the rotating assembly is rotatably arranged on the clamping piece and drives the liquid outlet pipes to be far away from or close to an area to be provided with a water constraint layer through rotation;
the mounting assembly is provided with a limiting surface for limiting the limit rotation position of the rotating assembly, when the rotating assembly moves to the limiting surface, the liquid outlet of each liquid outlet pipe faces to the corresponding sub-area, and when the rotating assembly rotates away from the limiting surface under the action of external force, the liquid outlet of each liquid outlet pipe is far away from the corresponding sub-area.
Optionally, the protruding member is provided with an ear hole, and the clamping bolt penetrates through the ear hole;
or
The lug hole is not formed in the protruding part, and the clamping bolt is located on the periphery of the protruding part.
Optionally, the rotating assembly comprises a supporting plate and two rotating blocks, the two rotating blocks are rotatably mounted on the clamping member in a one-to-one correspondence manner, the rotation axes of the two rotating blocks are collinear, the supporting plate is arranged on the two rotating blocks in a spanning manner, and the drain pipes are arranged on one side, deviating from the rotating blocks, of the supporting plate.
Optionally, the backup pad and every be provided with the regulation structure that is used for adjusting corresponding liquid outlet position between the drain pipe, just the drain pipe with the backup pad passes through the connection can be dismantled to the regulation structure.
Optionally, detachable is provided with and is used for the location in the backup pad the restraint subassembly of drain pipe, every the drain pipe corresponds a set of the restraint subassembly, the restraint subassembly includes restraint cover, locking bolt and lock nut, restraint cover is established on corresponding drain pipe, the via hole that supplies locking bolt to pass in the backup pad, the cooperation is provided with the screw thread side opening that supplies the locking bolt cooperation to pass on the restraint bush, locking bolt runs through in proper order lock nut the via hole with the top is in behind the screw thread side opening on the outer wall of drain pipe, lock nut screws up the one side that deviates from the restraint cover in the backup pad.
Optionally, the liquid outlet pipe includes a straight pipe section and a curved section, the liquid outlet is located at the end of the curved section, the constraint sleeve is sleeved outside the straight pipe section in a matching manner, the via hole is a U-shaped hole, and the long side direction of the U-shaped hole is perpendicular to the extending direction of the straight pipe section.
Optionally, be provided with the multirow via hole in the backup pad, in the single row via hole, each via hole is arranged along the long limit direction of via hole, and the quantity of single row via hole is more than or equal to the quantity of drain pipe.
Optionally, the support plate is detachably connected to the rotation block.
Optionally, the pipeline assembly further comprises a main water inlet hose, a pipe joint and branch hoses which are connected in sequence, and each branch hose is correspondingly connected with one liquid outlet pipe.
Correspondingly, the invention also provides a method for applying the on-site laser impact water restraint layer suitable for the large-scale parts, wherein any one of the water restraint layer applying devices is adopted in the water restraint layer applying process, and the method for applying the water restraint layer comprises the following steps:
the water restraint layer applying device is arranged on the protruding piece by arranging the two clamping pieces on two sides of the protruding piece,
rotating the release rotating assembly to enable the rotating assembly to move to the position of the limiting surface, and aligning each liquid outlet with the corresponding sub-area;
and adjusting the position of the liquid outlet of each liquid outlet pipe to enable the liquid outlet to spray liquid to the corresponding subarea to form water flow, and forming a water restraint layer with qualified thickness on each subarea.
According to the invention, the water restraint layer device is arranged on the large-scale part by using the mounting assembly, the positions of the rotating assembly and the pipeline assembly are adjusted, so that the liquid outlet pipe orifices and the to-be-treated subareas are corresponding and matched, the field application of the complex profile laser impact water restraint layer is realized, and the applied water restraint layer is more comprehensive, uniform and stable. The whole device is simple and easy to operate, has strong universality, is suitable for uniformly applying the complex profile on-site laser impact water restraint layer of the large-scale part, and ensures the laser impact strengthening effect.
Drawings
FIG. 1 is a schematic view of the mounting structure of the water-binding layer application device of the present invention mounted on an ear piece;
FIG. 2 shows an exploded view of the protruding member, clamping member, and rotating block;
FIG. 3 shows an exploded view of the spin assembly and drain;
FIG. 4 is a diagram showing the positional relationship of the support plate, the drain tube and the restriction member;
FIG. 5 is a left side view of FIG. 4;
FIG. 6 is a schematic view showing a process of performing laser shock peening on a transition region using a water-constraining layer applying apparatus according to the present invention
FIG. 7 is a schematic illustration of an exterior configuration of an aircraft;
FIG. 8 is a partial view of the area I in FIG. 7;
fig. 9 is a partial view of the area ii in fig. 8.
Part number description:
the clamping piece 11, a limiting surface 111, a fastening hole 112 and an avoiding groove 113;
the supporting
the
the
protruding part 6, ear hole 62
An absorbing protective layer E, and a laser beam applying device F.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
In each embodiment of the 9-site water restraint layer applying device of the invention, an airplane is taken as an example, referring to fig. 7 to 9, a connection lug is arranged on a wing body of the airplane, when the restraining layer applying device is installed, the connection lug 6 is taken as a protruding piece, in each embodiment described below, an ear hole 62 is arranged on the connection lug 6, and in the actual implementation process, the protruding piece can be a bump or a protruding plate.
Referring collectively to fig. 1 through 9, the water-constraining layer applying apparatus includes:
the mounting assembly is used for mounting the whole water restraint layer applying device on the connecting lug 6, and comprises two clamping pieces 11 and a clamping bolt, wherein the clamping bolt penetrates through the two clamping pieces 11, and the two clamping pieces 11 are fixed on two sides of the connecting lug 6; in practice, the mounting assembly may also comprise a plurality of pairs of clamping assemblies, each pair corresponding to two clamping members 11.
The pipeline assembly comprises a plurality of
the
the mounting assembly is provided with a limiting surface 111 for limiting the limit rotation position of the rotating assembly, when the rotating assembly moves to the limiting surface 111, the liquid outlet 312a of each
The water restraint layer applying device is simple in structure, positioning is completed by utilizing the structure of parts (such as connecting lugs of an airplane wing body), the water restraint layer applying device is static in the laser shock strengthening process, the risk of collision between parts and an airplane body is reduced, the safety of field laser shock strengthening is improved, each subarea corresponds to a liquid outlet 312a, the positions of a rotating assembly and a pipeline assembly are adjusted, the areas to be strengthened can be completely covered, the field application of a complex profile laser shock water restraint layer is realized, and the applied water restraint layer is more comprehensive, uniform and stable. The whole device is simple and easy to operate, has strong universality, is suitable for uniformly applying the complex profile on-site laser impact water restraint layer of the large-scale part, and ensures the laser impact strengthening effect.
It should be noted that, in fig. 7 to 9, the region to be reinforced mainly refers to the region where the two ends of the root of the connecting lug 6 meet the wing body of the airplane, and each connecting lug 6 has two transition regions. In an actual implementation process, referring to fig. 9, a region to be strengthened may be divided into four sub-regions, that is, a sub-region a, a sub-region B, a sub-region C, and a sub-region D, and accordingly, the number of
In addition, in fig. 1 and 2, two connection lugs 6 are provided at a part of the aircraft wing body, the water constraint layer applying device has two sets of mounting assemblies, each set of mounting assemblies is mounted on two connection lugs in a one-to-one correspondence manner, the liquid outlet 312a of each
Accordingly, when the water constraining layer is applied to the transition region 61 using the water constraining layer applying apparatus, the water constraining layer applying method includes:
by installing the two clamping pieces 11 on both sides of the connecting lug 6 (protruding piece), the water restraint layer applying device is installed on the connecting lug 6 (protruding piece),
the rotating assembly is rotated and released, so that the rotating assembly moves to the position of the limiting surface 111, and each liquid outlet 312a is aligned with the corresponding sub-area;
the position of the liquid outlet 312a of each
In the practical implementation process, before the water restraint layer is applied, an absorption protective layer E needs to be adhered or coated on the surface of the area to be strengthened, and the water restraint layer applying device can be used for firstly installing the restraint applying device and then coating the absorption protective layer E, or firstly coating the protective layer E and then installing the restraint applying device. Before or after the laser beam applying device F is used for strengthening, an external force can be applied to lift the rotating assembly, so that the
In some embodiments, the connecting ear plate 6 is provided with an ear hole 62, the clamping member is provided with a fastening hole 112, and the clamping bolt not only penetrates through the fastening hole 112, but also penetrates through the ear hole 62, and finally is locked by a nut, so that the mounting assembly and the bulge piece can be connected more reliably. In practical implementation, if the mounting hole similar to the ear hole is not formed in the protruding part, the clamping part is clamped on both sides of the protruding part, but the clamping bolt does not penetrate through the protruding part but avoids the protruding part on the periphery of the protruding part, and at this time, a plurality of clamping bolts can be arranged for realizing reliable clamping.
In some embodiments, the rotating assembly includes a
In the actual implementation process, the
In some embodiments, an adjusting structure for adjusting the position of the corresponding liquid outlet 312a is disposed between the
In some embodiments, detachable is provided with and is used for the location in the
Before the water restraint layer is applied, the axial position of the
In some embodiments, the
In fig. 1, 3, 4, and 5, the
In some embodiments, multiple rows of through holes are disposed on the supporting
In some embodiments, the
In practical implementation, the
In some embodiments, the pipe assembly further includes a main water inlet hose 32, a pipe joint 33 and branch hoses 34 connected in sequence, and each branch hose 34 is connected to one of the
In some embodiments, the limiting surface 111 of the clamping member 11 is provided with an avoiding groove 113 for avoiding the
In some embodiments, a throttle valve may be installed on each branch hose 34 or each
Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
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