Quenching furnace for gear machining
阅读说明:本技术 一种齿轮加工用淬火炉 (Quenching furnace for gear machining ) 是由 蒋亦卿 袁志峰 刘生磊 于 2020-06-08 设计创作,主要内容包括:本发明属于齿轮加工设备技术领域,具体涉及一种齿轮加工用淬火炉,包括支撑组件、倾斜组件、滑移组件、淬火组件和冷却组件;所述支撑组件包括底座、支撑板和两个固定块,所述底座上表面一侧固定连接有安装板,所述安装板呈倒“L”形,所述底座上表面另一侧固定连接有两个支撑杆;所述倾斜组件包括液压伸缩杆和第二转辊,所述底座上表面上靠近所述安装板的一侧设置有所述液压伸缩杆,所述液压伸缩杆顶部设置有所述支撑板,所述支撑板一端与所述第二转辊外表面固定连接,所述第二转辊的两端与两个所述支撑杆分别转动连接;本发明使得齿轮可边转动边进行淬火,可对齿轮进行全方位淬火,淬火效率高。(The invention belongs to the technical field of gear processing equipment, and particularly relates to a quenching furnace for gear processing, which comprises a supporting component, an inclined component, a sliding component, a quenching component and a cooling component, wherein the inclined component is arranged on the supporting component; the supporting component comprises a base, a supporting plate and two fixing blocks, wherein one side of the upper surface of the base is fixedly connected with an installation plate, the installation plate is in an inverted L shape, and the other side of the upper surface of the base is fixedly connected with two supporting rods; the inclined assembly comprises a hydraulic telescopic rod and a second rotary roller, the hydraulic telescopic rod is arranged on one side, close to the mounting plate, of the upper surface of the base, the supporting plate is arranged at the top of the hydraulic telescopic rod, one end of the supporting plate is fixedly connected with the outer surface of the second rotary roller, and two ends of the second rotary roller are respectively and rotatably connected with the two supporting rods; the invention can rotate and quench the gear, can quench the gear in all directions and has high quenching efficiency.)
1. A quenching furnace for gear machining is characterized in that: comprises a supporting component (1), an inclined component (2), a sliding component (3), a quenching component (4) and a cooling component (5);
the supporting component (1) comprises a base (11), a supporting plate (13) and two fixing blocks (15), wherein one side of the upper surface of the base (11) is fixedly connected with a mounting plate (12), the mounting plate (12) is in an inverted L shape, and the other side of the upper surface of the base (11) is fixedly connected with two supporting rods (14);
the inclined assembly (2) comprises a hydraulic telescopic rod (21) and a second rotating roller (26), the hydraulic telescopic rod (21) is arranged on one side, close to the mounting plate (12), of the upper surface of the base (11), the supporting plate (13) is arranged at the top of the hydraulic telescopic rod (21), one end of the supporting plate (13) is fixedly connected with the outer surface of the second rotating roller (26), and two ends of the second rotating roller (26) are respectively and rotatably connected with the two supporting rods (14);
the sliding assembly (3) comprises a sliding rail (31), one side of the upper surface of the supporting plate (13) close to the hydraulic telescopic rod (21) is fixedly connected with one fixing block (15), one side of the upper surface of the supporting plate (13) close to the second rotating roller (26) is detachably connected with another fixing block (15), the two fixing blocks (15) are rotatably connected with the sliding rail (31), two side walls of the sliding rail (31) are fixedly connected with rotating shafts (32), the rotating shafts (32) penetrate through the fixing blocks (15), the upper bottom surface and the lower bottom surface of the sliding rail (31) are provided with the same opening, the sliding rail (31) is in an I shape, sliding blocks (33) are symmetrically arranged in the two openings of the sliding rail (31), the sliding blocks (33) are movably connected with the sliding rail (31), and springs (35) are arranged in the sliding blocks (33), one end of the spring (35) is fixedly connected with a pressing plate (36), the pressing plate (36) penetrates through the sliding block (33), one end of the pressing plate (36) is fixedly connected with arc-shaped pressing blocks (37), and the two arc-shaped pressing blocks (37) are matched with the inner peripheral wall of the gear (6);
the quenching assembly (4) comprises a motor (42) and a limiting component (43), wherein the motor (42) is arranged on the side wall of one fixed block (15), the output end of the motor (42) is fixedly connected with the rotating shaft (32), and the limiting component (43) is used for limiting the gear (6) to further move on the sliding rail (31);
the cooling assembly (5) is arranged on the mounting plate (12) and the sliding rail (31), and the cooling assembly (5) is used for cooling the quenched gear (6).
2. The quenching furnace for gear processing according to claim 1, wherein: the inclined assembly (2) further comprises a first supporting block (22), the output end of the hydraulic telescopic rod (21) is fixedly connected with the first supporting block (22), the first supporting block (22) is in a reversed T shape, the first supporting block (22) is fixedly connected with a first rotating roller (23), one end of the first rotating roller (23) is hinged to a crank (24), the crank (24) is far away from a second supporting block (25) fixedly connected with one end of the first rotating roller (23), and the supporting plate (13) is placed on the upper surface of the second supporting block (25).
3. The quenching furnace for gear processing according to claim 1, wherein: the sliding assembly (3) further comprises rollers (34), the rollers (34) are mounted on two side walls of the sliding block (33), and the rollers (34) are connected with the inner end face of the opening of the sliding rail (31) in a rolling mode.
4. The quenching furnace for gear processing according to claim 1, wherein: quenching subassembly (4) still include flame projecting gun (41), one side that is close to hydraulic telescoping rod (21) on mounting panel (12) top surface is provided with a plurality of flame projecting gun (41), just flame projecting gun (41) run through mounting panel (12).
5. The quenching furnace for gear processing according to claim 4, wherein: the limiting part (43) is arranged on one side of the flame gun (41), the limiting part (43) comprises an electric push rod (431), the electric push rod (431) is arranged on the top surface of the mounting plate (12), the electric push rod (431) penetrates through the mounting plate (12), and a limiting block (432) is fixedly connected to the output end of the electric push rod (431).
6. The quenching furnace for gear processing according to claim 5, wherein: the cooling assembly (5) comprises a refrigerator (51), the refrigerator (51) is arranged on one side of the electric push rod (431), a nozzle (53) is arranged on the bottom surface of the refrigerator (51), a hose (54) is fixedly communicated with the bottom of the nozzle (53), a cooling barrel (55) is arranged on the slide rail (31) and located right below the nozzle (53), and the hose (54) is communicated with the cooling barrel (55).
7. The quenching furnace for gear processing according to claim 6, wherein: mounting panel (12) top upper surface just is located the quick-witted groove (121) that link up is seted up to one side of electric push rod (431), mounting panel (12) top lower surface just is located fixedly connected with ladder piece (52) respectively in the both sides of machine groove (121), refrigerator (51) run through machine groove (121), just refrigerator (51) are placed on two ladder pieces (52).
8. The quenching furnace for gear processing according to claim 6, wherein: the cooling cylinder (55) is of a cavity structure, a circular first through hole (551) is formed in the side face, close to the electric push rod (431), of the cooling cylinder (55), the diameter of the first through hole (551) is larger than the outer diameter of the gear (6), a circular second through hole (552) is formed in the side face, close to the supporting rod (14), of the cooling cylinder (55), and the inner peripheral wall of the second through hole (552) is fixedly installed on the sliding rail (31).
9. The quenching furnace for gear processing according to claim 1, wherein: the supporting component (1) further comprises a bearing (16), the bearing (16) is arranged in the fixed block (15), and the rotating shafts (32) are rotatably connected with the two fixed blocks (15) through the bearing (16).
10. The quenching furnace for gear processing according to claim 1, wherein: the bottom of the fixing block (15) close to the second rotary roller (26) is fixedly connected with an inserting block (151), and the upper surface of the supporting plate (13) is provided with a slot (131) corresponding to and matched with the inserting block (151).
Technical Field
The invention belongs to the technical field of gear machining equipment, and particularly relates to a quenching furnace for gear machining.
Background
Gear refers to a mechanical element on a rim with gears continuously engaged to transmit motion and power. The application of gears in transmission has appeared very early, and at the end of the 19 th century, the principle of generating the cutting method and the special machine tool and cutter for cutting teeth by using the principle are appeared successively, and the application of the gears is also more and more extensive.
However, in the production process in a gear shop, it is generally necessary to quench gears in order to obtain a martensite or bainite structure by martensitic or bainitic transformation of super-cooled austenite, and then to improve the rigidity, hardness, wear resistance, fatigue strength, toughness, and the like of the steel by a large margin in combination with tempering at different temperatures, thereby satisfying different use requirements of various machine parts and tools.
However, the conventional gear processing quenching furnace can only quench a single fixed gear, cannot quench a plurality of gears in all directions, has low quenching efficiency, and cannot rapidly cool the gear after quenching.
Disclosure of Invention
The invention provides a quenching furnace for gear machining, and aims to solve the problems that the traditional quenching furnace for gear machining in the background technology only can be used for quenching a single fixed gear, cannot be used for quenching a plurality of gears in all directions, is low in quenching efficiency, and cannot be used for rapidly cooling the gears after quenching.
In order to achieve the purpose, the invention provides the following technical scheme: a quenching furnace for gear machining comprises a supporting assembly, an inclined assembly, a sliding assembly, a quenching assembly and a cooling assembly;
the supporting component comprises a base, a supporting plate and two fixing blocks, wherein one side of the upper surface of the base is fixedly connected with an installation plate, the installation plate is in an inverted L shape, and the other side of the upper surface of the base is fixedly connected with two supporting rods;
the inclined assembly comprises a hydraulic telescopic rod and a second rotary roller, the hydraulic telescopic rod is arranged on one side, close to the mounting plate, of the upper surface of the base, the supporting plate is arranged at the top of the hydraulic telescopic rod, one end of the supporting plate is fixedly connected with the outer surface of the second rotary roller, and two ends of the second rotary roller are respectively and rotatably connected with the two supporting rods;
the sliding component comprises a slide rail, one side of the upper surface of the supporting plate close to the hydraulic telescopic rod is fixedly connected with the fixed block, one side of the upper surface of the supporting plate, which is close to the second rotating roller, is detachably connected with another fixed block, the sliding rail is rotatably connected between the two fixed blocks, the two side walls of the slide rail are fixedly connected with rotating shafts which penetrate through the fixed block, the upper bottom surface and the lower bottom surface of the slide rail are provided with the same openings, the slide rail is I-shaped, slide blocks are symmetrically arranged in two openings of the slide rail, the slide blocks are movably connected with the slide rail, a spring is arranged in the sliding block, one end of the spring is fixedly connected with a pressing plate, the pressing plate penetrates through the sliding block, one end of the pressing plate is fixedly connected with arc-shaped pressing blocks, and the two arc-shaped pressing blocks are matched with the inner peripheral wall of the gear;
the quenching assembly comprises a motor and a limiting component, wherein the motor is arranged on the side wall of one fixed block, the output end of the motor is fixedly connected with the rotating shaft, and the limiting component is used for limiting the gear to further move on the sliding rail;
the cooling assembly is arranged on the mounting plate and the slide rail and used for cooling the quenched gear.
Preferably, the slope subassembly still includes first piece, hydraulic telescoping rod output end fixedly connected with first piece, first piece is "T" shape, the first roller that changes of first piece top fixedly connected with, the one end of first roller that changes articulates has the crank, the crank is kept away from first one end fixedly connected with second piece of changing the roller, the backup pad place in on the second piece upper surface.
Preferably, the sliding assembly further comprises rollers, the rollers are mounted on two side walls of the sliding block, and the rollers are in rolling connection with the inner end face of the opening of the sliding rail.
Preferably, the quenching assembly further comprises a flame gun, one side of the top surface of the mounting plate, which is close to the hydraulic telescopic rod, is provided with a plurality of flame guns, and the flame guns penetrate through the mounting plate.
Preferably, the limiting part is arranged on one side of the flame gun and comprises an electric push rod, the electric push rod is arranged on the top surface of the mounting plate and penetrates through the mounting plate, and a limiting block is fixedly connected to the output end of the electric push rod.
Preferably, the cooling assembly comprises a refrigerator, the refrigerator is arranged on one side of the electric push rod, a nozzle is arranged on the bottom surface of the refrigerator, a hose is fixedly communicated with the bottom of the nozzle, a cooling cylinder is arranged on the slide rail and is located right below the nozzle, and the hose is communicated with the cooling cylinder.
Preferably, mounting panel top upper surface just is located the quick-witted groove that link up is seted up to one side of electric push rod, mounting panel top lower surface just is located the both sides difference fixedly connected with ladder piece in quick-witted groove, the refrigerator runs through the machine groove, just the refrigerator is placed on two ladder pieces.
Preferably, the cooling cylinder is of a cavity structure, a circular first through opening is formed in the side face, close to the electric push rod, of the cooling cylinder, the diameter of the first through opening is larger than the outer diameter of the gear, a circular second through opening is formed in the side face, close to the supporting rod, of the cooling cylinder, and the inner peripheral wall of the second through opening is fixedly mounted with the sliding rail.
Preferably, the supporting component further comprises a bearing, the bearing is arranged in the fixed block, and the two rotating shafts are rotatably connected with the two fixed blocks through the bearings.
Preferably, the bottom of the fixed block, which is close to the second rotary roller, is fixedly connected with an insertion block, and the upper surface of the supporting plate is provided with a slot corresponding to and matched with the insertion block.
Compared with the prior art, the invention has the beneficial effects that: the arc-shaped pressing blocks on the symmetrically arranged sliding blocks are contacted with the peripheral wall of the gear and compress the spring, the two arc-shaped pressing blocks can tightly press and fix the gear by the resilience force generated by the recovery deformation of the spring, and simultaneously the hydraulic telescopic rod is started to incline the supporting plate, thereby driving the slide rail to incline, the slide rail can slide downwards along the opening on the slide rail after the slide rail is inclined, thereby the gear is transported from one end to the other end along the slide rail, the limiting part can block the gear from further moving in the transportation process, so that the gear stays below the flame gun for quenching, and simultaneously the motor drives the rotating shaft to rotate to drive the sliding rail to rotate, thereby drive gear revolve, but the gear limit rotation is quenched simultaneously, can carry out all-round quenching to the gear, and quenching efficiency is high, and spacing part also finishes spacingly after quenching, and the gear after quenching carries out cooling cylinder and carries out quick cooling this moment, is convenient for can make the gear throw into the use after the quick cooling.
Drawings
FIG. 1 is a front cross-sectional view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a side view of the gear of the present invention mounted on a slide rail;
FIG. 4 is a side view of a cooling cartridge of the present invention;
FIG. 5 is a side view of a cooling cartridge of the present invention;
FIG. 6 is a schematic view of the gear of the present invention during quenching;
FIG. 7 is a schematic view of the gear of the present invention as it cools;
FIG. 8 is a top view of the mounting plate of the present invention;
in the figure: 1-supporting component, 11-base, 12-mounting plate, 13-supporting plate, 131-slot, 14-supporting rod, 15-fixed block, 151-inserted block, 16-bearing, 2-inclined component, 21-hydraulic telescopic rod, 22-first supporting block, 23-first rotating roller, 24-crank, 25-second supporting block, 26-second rotating roller, 3-sliding component, 31-sliding rail, 32-rotating shaft, 33-sliding block, 34-roller, 35-spring, 36-pressing plate, 37-arc pressing block, 4-quenching component, 41-flame gun, 42-motor, 43-limiting component, 431-electric push rod, 432-limiting block, 5-cooling component, 51-refrigerating machine, refrigerating machine, 52-step block, 53-nozzle, 54-hose, 55-cooling cylinder, 551-first port, 552-second port, 6-gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a quenching furnace for gear machining comprises a supporting assembly 1, an
The supporting component 1 comprises a
The
The quenching assembly 4 comprises a
The
In the embodiment, the
Further,
In the embodiment, in the process that the output end of the hydraulic
Further, the
In the present embodiment, the
Further, the quenching assembly 4 further comprises a
In the present embodiment, the plurality of
Further, the
In this embodiment, the
Further, the
In the embodiment, after the
Further, a through machine groove 121 is formed in one side, located on the
In the present embodiment, the
Further, the
In the present embodiment, the second port 552 is fixed to the
Further, the support assembly 1 further comprises a bearing 16, the bearing 16 is arranged in the
In the present embodiment, the
Further, an
In this embodiment, when the
The working principle and the using process of the invention are as follows: after the gear quenching device is installed, a
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
- 上一篇:一种医用注射器针头装配设备
- 下一篇:一种弹簧垫圈用去应力回火装置及其使用方法