阅读说明：本技术 一种船载虾米加工流水线 (Shipborne dried small shrimps processing line ) 是由 陈立新 刘元必 于 2021-07-21 设计创作，主要内容包括：本发明公开了一种船载虾米加工流水线,包括固定安装在船体内的蒸煮装置、第一输送机和蓄水池；输送蒸煮装置包括底板、分隔板和加热管,底板上设置有分隔板形成蒸煮水槽,底板上设置有出料口,出料口位于蒸煮水槽内；分隔板上设置有加热管；加热管连通所述船体的锅炉间的锅炉；第一输送机的进料端位于出料口下方,第一输送机的皮带上设置有多个渗水孔；蓄水池位于第一输送机的下方,蓄水池上设置有管道,管道的出水端位于蒸煮装置的进料端。本发明可将加热管加热过的水重新回收利用。(The invention discloses a shipborne dried small shrimps processing line which comprises a cooking device, a first conveyor and a reservoir, wherein the cooking device, the first conveyor and the reservoir are fixedly arranged in a ship body; the conveying cooking device comprises a bottom plate, a partition plate and a heating pipe, wherein the partition plate is arranged on the bottom plate to form a cooking water tank, a discharge hole is formed in the bottom plate, and the discharge hole is positioned in the cooking water tank; the partition plate is provided with a heating pipe; the heating pipe is communicated with a boiler among the boilers of the ship body; the feeding end of the first conveyor is positioned below the discharging port, and a belt of the first conveyor is provided with a plurality of water seepage holes; the reservoir is located the below of first conveyer, is provided with the pipeline on the reservoir, and the play water end of pipeline is located cooking device's feed end. The invention can recycle the water heated by the heating pipe.)

1. The utility model provides a ship-borne dried small shrimps flow direction of packaging line which characterized in that: comprises a cooking device fixedly arranged in a ship body, a first conveyor and a reservoir;

the conveying cooking device comprises a bottom plate, a partition plate and a heating pipe, wherein the partition plate is arranged on the bottom plate to form a cooking water tank, a discharge hole is formed in the bottom plate, and the discharge hole is positioned in the cooking water tank;

the partition plate is provided with a heating pipe;

the heating pipe is communicated with a boiler between boilers of the ship body;

the feeding end of the first conveyor is positioned below the discharging port, and a belt of the first conveyor is provided with a plurality of water seepage holes;

the cistern is located the below of first conveyer, be provided with the pipeline on the cistern, the play water end of pipeline is located cooking device's feed end.

2. The shipborne dried shrimp processing line as claimed in claim 1, wherein: the steaming device is provided with a blowing device, and the blowing device comprises a blowing plate and an air cylinder;

the blowing plate is positioned in the cooking water tank, and a piston rod of the air cylinder penetrates through the bottom plate to be connected with the blowing plate.

3. The shipborne dried shrimp processing line as claimed in claim 2, wherein: a piston rod of the air cylinder penetrates through the bottom plate and is provided with a sealing mechanism, and the sealing mechanism comprises a shaft sleeve, a sealing seat, a plug ring and a flange plate;

the shaft sleeve is sleeved on a piston rod of the air cylinder;

the sealing seat is sleeved on the shaft sleeve, the sealing seat is in threaded connection with the bottom plate, and a plugging groove with an opening facing the direction of the cooking water tank is formed in the contact end of the sealing seat and the shaft sleeve;

one side of the plug ring can be plugged into the plugging groove;

the bottom plate of the flange plate is in threaded connection with the sealing seat, and the top plate of the flange plate is abutted against the other side of the plug ring.

4. The shipborne dried shrimp processing line as claimed in claim 3, wherein: the plug ring is a tapered ring with the outer diameter gradually reduced, the small-diameter end of the tapered ring is arranged on one side of the plug ring, and the large-diameter end of the tapered ring is arranged on the other side of the plug ring.

5. The shipborne dried shrimp processing line as claimed in claim 1, wherein: the utility model discloses a drying device, including first conveyer, drying bin, roof, first conveyer, second conveyer, drying bin, roof, first conveyer's discharge end below is provided with the second conveyer, the discharge end of second conveyer stretches into in the drying bin, it separates into a plurality of third conveyer of at least two-layer and the space that switches on each other with the bin to be provided with in the drying bin, be provided with the roof in the third conveyer, the roof is located the discharge end of third conveyer, a side jack-up third conveyer's of roof belt.

6. The shipborne dried shrimp processing line as claimed in claim 5, wherein: and an exhaust fan is arranged at the top of the drying chamber.

7. The shipborne dried shrimp processing line as claimed in claim 1, wherein: the scraper device comprises a mounting frame and a scraper plate, and the mounting frame is arranged at the discharge ends of the first conveyor, the second conveyor and the third conveyor;

the scraper blade sets up on the mounting bracket, one side butt of scraper blade is on the belt.

Technical Field

The invention relates to the technical field of dried small shrimps production, in particular to a shipborne dried small shrimp processing assembly line.

Background

The dried shrimps are also called dried shrimps, golden hooks and kaiyang. Cooked dried products of Arrax Arrayina, Exopalaemon carinicauda, ram shrimp, and Neopenaeus vannamei, etc. are used. However, the shrimps are small and have fragile muscle tissues, are easy to damage and rot after leaving water, and are not rotten before going back to land for processing, so that the shrimps are primarily processed on site after being salvaged and shipped. In the production process of the dried shrimps, the fished shrimps need to be cooked, however, most of the conventional cooking devices feed the shrimps and water into a discharge hole together, the cooked shrimps are transported away by a conveyor, and the water is directly remained on the floor of a cabin, flows into a floor drain and is directly discharged into the sea, so that the cooking devices need to continuously reheat the water in the cooking devices, and the waste is caused to the consumption of ship energy.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the shipborne dried small shrimps processing assembly line can recover water heated by a cooking device, and further reduces the consumption of ship energy.

In order to solve the technical problems, the invention adopts the technical scheme that: a shipborne dried small shrimps processing line comprises a cooking device, a first conveyor and a reservoir, wherein the cooking device, the first conveyor and the reservoir are fixedly arranged in a ship body;

the conveying cooking device comprises a bottom plate, a partition plate and a heating pipe, wherein the partition plate is arranged on the bottom plate to form a cooking water tank, a discharge hole is formed in the bottom plate, and the discharge hole is positioned in the cooking water tank;

the partition plate is provided with a heating pipe;

the heating pipe is communicated with a boiler between boilers of the ship body;

the feeding end of the first conveyor is positioned below the discharging port, and a belt of the first conveyor is provided with a plurality of water seepage holes;

the cistern is located the below of first conveyer, be provided with the pipeline on the cistern, the play water end of pipeline is located cooking device's feed end.

The invention has the beneficial effects that: the water that has been heated by the heating pipe in the boiling water tank can carry the shrimp that has been cooked to arrange to first conveyer from the discharge gate, and the shrimp is carried to next process by first conveyer, and during water then flowed into the cistern from the infiltration hole, the water in the cistern flowed back to boiling device again by the pipeline to the realization is retrieved the water resource that has heated again.

Drawings

Fig. 1 is a schematic structural view of an on-board dried shrimp processing line according to an embodiment of the present invention;

fig. 2 is a schematic view of a first conveyor of an on-board dried shrimp processing line according to an embodiment of the present invention;

FIG. 3 is a schematic cross-sectional view of a cooking device of an on-board dried small shrimp processing line according to an embodiment of the present invention;

FIG. 4 is a schematic top view of a cooking device of an on-board shrimp processing line in accordance with one embodiment of the present invention;

FIG. 5 is an enlarged schematic view of part A of the shipborne dried small shrimps processing line in FIG. 3;

fig. 6 is a schematic structural view of a drying chamber of a shipborne dried small shrimp processing line according to an embodiment of the present invention;

fig. 7 is a schematic view of a third conveyor of an on-board dried shrimp processing line in an embodiment of the present invention;

FIG. 8 is a schematic structural view of a scraping device of a ship-mounted dried shrimp processing line according to an embodiment of the present invention;

description of reference numerals:

1. a cooking device; 11. a base plate; 111. a discharge port; 12. a partition plate; 13. heating a tube;

2. a first conveyor; 21. a water seepage hole;

3. a reservoir; 31. a pipeline;

4. a drumming device; 41. a drum plate; 42. a cylinder;

5. a sealing mechanism; 51. a shaft sleeve; 52. a sealing seat; 53. a plug ring; 54. flange plate

6. A second conveyor;

7. a drying chamber; 71. a third conveyor; 711. a top plate; 72. an exhaust fan;

8. a scraping device; 81. a mounting frame; 82. a scraper.

Detailed Description

In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.

Referring to fig. 1 to 4, a ship-mounted dried shrimp processing line comprises a cooking device 1 fixedly arranged in a ship body, a first conveyor 2 and a water reservoir 3;

the conveying and cooking device 1 comprises a bottom plate 11, a partition plate 12 and a heating pipe 13, wherein the partition plate 12 is arranged on the bottom plate 11 to form a cooking water tank, a discharge hole 111 is arranged on the bottom plate 11, and the discharge hole 111 is positioned in the cooking water tank;

a heating pipe 13 is arranged on the partition plate 12;

the heating pipe 13 is communicated with a boiler between boilers of the ship body;

the feeding end of the first conveyor 2 is positioned below the discharge port 111, and a belt of the first conveyor 2 is provided with a plurality of water seepage holes 21;

the reservoir 3 is positioned below the first conveyor 2, a pipeline 31 is arranged on the reservoir 3, and the water outlet end of the pipeline 31 is positioned at the feeding end of the cooking device 1.

The working principle is as follows: because the heating pipes 13 of the cooking device 1 are communicated with the boilers between the boilers of the ship body, hot gas generated by the boilers enters the heating pipes 13 to heat the heating pipes 13 in real time. When the prawns are cooked, the discharge port 111 is closed, then water is poured into a cooking water tank formed by the bottom plate 11 and the partition plate 12, the water in the cooking water tank is heated by the heating pipe 13, when the water in the cooking water tank is heated to a specified temperature, the prawns are poured into the feed end of the cooking water tank, and the discharge port 111 is opened at the same time. The cooked shrimps are discharged to the feeding end of the first conveyor 2 from the discharge port 111 together with water, the shrimps fall on the belt of the first conveyor 2 and are conveyed to the next process, the water flows into the reservoir 3 from the water seepage holes 21, the water in the reservoir 3 flows back to the cooking device 1 again through the pipeline 31, and the shrimps in the cooking water tank are continuously cooked.

From the above description, the beneficial effects of the present invention are: the water heated by the heating pipe 13 in the cooking water tank can carry the cooked shrimps to be discharged to the first conveyor 2 from the discharge port 111, the shrimps are conveyed to the next process by the first conveyor 2, the water flows into the reservoir 3 from the water seepage hole 21, and the water in the reservoir 3 flows back to the cooking device 1 again through the pipeline 31, so that the heated water resource is recovered again.

Referring to fig. 1, 3 and 4, further, a stirring device 4 is disposed on the cooking device 1, and the stirring device 4 includes a stirring plate 41 and an air cylinder 42;

the blowing plate 41 is located in the cooking water tank, and a piston rod of the air cylinder 42 passes through the bottom plate 11 and is connected with the blowing plate 41.

As can be seen from the above description, when the heating pipe 13 heats the water in the cooking water tank, the air cylinder 42 is activated to make the driving plate 41 perform linear reciprocating motion in the cooking water tank, so as to stir the water in the cooking water tank, so that the water heated by the heating pipe 13 is rapidly spread, and the preheating time of the cooking water tank to the water is shortened. Meanwhile, in the cooking process, because the water in the cooking water tank is stirred by the stirring plate 41, the shrimps flowing through the water tank are stirred together, so that the drifting path of the shrimps entering the discharge port 111 is prolonged, namely, the time for the shrimps to stay in the cooking water tank for cooking is prolonged, and the effective cooking rate of the shrimps is improved.

Referring to fig. 5, further, a sealing mechanism 5 is disposed at a position where a piston rod of the air cylinder 42 passes through the bottom plate 11, where the sealing mechanism 5 includes a shaft sleeve 51, a sealing seat 52, a plug ring 53 and a flange 54;

the shaft sleeve 51 is sleeved on a piston rod of the air cylinder 42;

the sealing seat 52 is sleeved on the shaft sleeve 51, the sealing seat 52 is in threaded connection with the bottom plate 11, and a plugging groove with an opening facing the direction of the cooking water tank is formed in the contact end of the sealing seat 52 and the shaft sleeve 51;

one side of the plug ring 53 can be plugged into the plugging groove;

the bottom disc of the flange plate 54 is in threaded connection with the sealing seat 52, and the top disc of the flange plate 54 is abutted against the other side of the plug ring 53.

As is apparent from the above description, in order to prevent the water in the cooking water tank from flowing out along the piston rod of the air cylinder 42, the sealing mechanism 5 is provided at the position where the piston rod of the air cylinder 42 passes through the bottom plate 11. Sleeving a shaft sleeve 51 on a piston rod of the air cylinder 42 to protect the piston rod from abrasion, sleeving a sealing seat 52 on the shaft sleeve 51, connecting the sealing seat to the bottom plate 11 in a threaded manner, and then plugging one side of a plug ring 53 into a plugging groove of the sealing seat 52 to realize a sealing effect; the sealing seat 52 is in threaded connection with a flange plate 54, and the top plate of the flange plate 54 is abutted against the other side of the plug ring 53, so that the plug ring 53 can be prevented from being separated from the plugging groove of the sealing seat 52 for a long time due to the linear reciprocating motion of the piston rod.

Further, the plug ring 53 is a tapered ring with a gradually decreasing outer diameter, the one side of the plug ring 53 is a small diameter end of the tapered ring, and the other side of the plug ring 53 is a large diameter end of the tapered ring.

As can be seen from the above description, one end of the plug ring 53 is the small diameter end of the tapered ring, which facilitates the plugging of the plug ring 53 into the plugging groove of the seal seat 52.

Referring to fig. 1, 6 and 7, a second conveyor 6 is disposed below a discharge end of the first conveyor 2, the discharge end of the second conveyor 6 extends into the drying chamber 7, a plurality of third conveyors 71 are disposed in the drying chamber 7, the third conveyors divide the drying chamber into at least two layers and form a space therebetween, a top plate 711 is disposed in the third conveyors 71, the top plate 711 is disposed at the discharge end of the third conveyors 71, and a side of the top plate 711 supports a belt of the third conveyors 71.

As can be seen from the above description, the shrimps are conveyed into the drying chamber 7 by the second conveyor 6, and the moisture of the shrimps is dried in the drying chamber 7, so that some salt and other substances of the shrimps can stick the shrimps to the belt of the third conveyor 71, and therefore a top plate 711 is arranged in the third conveyor 71, the top plate 711 is located at the discharge end of the third conveyor 71, and one side of the top plate 711 pushes up the belt of the third conveyor 71, so that the belt at the discharge end of the third conveyor 71 can be tensioned by the top plate 711, and the shrimps sticking to the belt of the third conveyor 71 can be automatically loosened.

Further, a suction fan 72 is arranged at the top of the drying chamber 7.

As can be seen from the above description, in order to ensure the drying of the environment inside drying compartment 7, a suction fan 72 is disposed at the top of drying compartment 7, and water vapor generated by drying inside drying compartment 7 is sucked away by suction fan 72.

Referring to fig. 1 and 8, further, the device for scraping the material still further includes a scraping device 8, the scraping device 8 includes a mounting rack 81 and a scraper 82, the mounting rack 81 is disposed at the discharging ends of the first conveyor 2, the second conveyor 6 and the third conveyor 71;

the scraper 82 is arranged on the mounting rack 81, and one side of the scraper 82 abuts against the belt.

As can be seen from the above description, the scraper devices 8 are added to the discharge ends of the first conveyor 2, the second conveyor 6 and the third conveyor 71, and the scrapers 82 abut against the belt, so that the shrimps are prevented from staying on the belt of the conveyors during each transfer and transportation process.

Referring to fig. 1 to 4, a ship-mounted dried shrimp processing line comprises a cooking device 1 fixedly arranged in a ship body, a first conveyor 2 and a water reservoir 3; the conveying and cooking device 1 comprises a bottom plate 11, a partition plate 12 and a heating pipe 13, wherein the partition plate 12 is arranged on the bottom plate 11 to form a cooking water tank, a discharge hole 111 is arranged on the bottom plate 11, and the discharge hole 111 is positioned in the cooking water tank; a heating pipe 13 is arranged on the partition plate 12; the heating pipe 13 is communicated with a boiler between boilers of the ship body; the feeding end of the first conveyor 2 is positioned below the discharge port 111, and a belt of the first conveyor 2 is provided with a plurality of water seepage holes 21; the reservoir 3 is positioned below the first conveyor 2, a pipeline 31 is arranged on the reservoir 3, and the water outlet end of the pipeline 31 is positioned at the feeding end of the cooking device 1.

Wherein, the pipeline 31 is provided with a water suction pump, and water in the reservoir 3 can be quickly pumped into the cooking device 1 through the water suction pump.

The partition plate 12 is fixedly arranged on the bottom plate 11 in an S-shaped straight reciprocating track, so that the cooking time of shrimps is ensured, and the space occupied by the whole cooking device 1 is reduced.

Referring to fig. 1, 3, 4 and 5, in a shipborne dried small shrimps processing line, a boiling device 1 is provided with a blowing device 4, and the blowing device 4 comprises a blowing plate 41 and a cylinder 42; the blowing plate 41 is located in the cooking water tank, and a piston rod of the air cylinder 42 passes through the bottom plate 11 and is connected with the blowing plate 41. A sealing mechanism 5 is arranged at the position where a piston rod of the air cylinder 42 penetrates through the bottom plate 11, and the sealing mechanism 5 comprises a shaft sleeve 51, a sealing seat 52, a plug ring 53 and a flange plate 54; the shaft sleeve 51 is sleeved on a piston rod of the air cylinder 42; the sealing seat 52 is sleeved on the shaft sleeve 51, the sealing seat 52 is in threaded connection with the bottom plate 11, and a plugging groove with an opening facing the direction of the cooking water tank is formed in the contact end of the sealing seat 52 and the shaft sleeve 51; one side of the plug ring 53 can be plugged into the plugging groove; the bottom disc of the flange plate 54 is in threaded connection with the sealing seat 52, and the top disc of the flange plate 54 is abutted against the other side of the plug ring 53. The plug ring 53 is a tapered ring with a gradually decreasing outer diameter, the one side of the plug ring 53 is a small diameter end of the tapered ring, and the other side of the plug ring 53 is a large diameter end of the tapered ring.

Wherein, the shortest distance between the driving plate 41 and the bottom plate 11 is always kept between 1 cm and 2 cm, thus preventing the shrimp from being damaged by the driving plate 41 and the bottom plate 11 when part of the shrimp flows through the driving plate 41 in the cooking process.

Referring to fig. 1, 6 and 7, in a shipborne dried small shrimps processing line, a second conveyor 6 is arranged below a discharge end of a first conveyor 2, the discharge end of the second conveyor 6 extends into a drying chamber 7, a plurality of third conveyors 71 which divide the chamber into at least two layers and are communicated with each other are arranged in the drying chamber 7, a top plate 711 is arranged in the third conveyors 71, the top plate 711 is positioned at the discharge end of the third conveyors 71, and a belt of the third conveyors 71 is jacked up by one side edge of the top plate 711. And an exhaust fan 72 is arranged at the top of the drying chamber 7.

Referring to fig. 1 and 8, the shipborne dried shrimp processing line further comprises a scraping device 8, wherein the scraping device 8 comprises a mounting frame 81 and a scraping plate 82, and the mounting frame 81 is arranged at the discharge ends of the first conveyor 2, the second conveyor 6 and the third conveyor 71; the scraper 82 is arranged on the mounting rack 81, and one side of the scraper 82 abuts against the belt.

In summary, the present invention provides a shipborne shrimp processing line, before the prawn is cooked, the discharge port is closed, then the water is poured into the cooking water tank, the heating pipe heats the water in the cooking water tank, and the water heated by the heating pipe is rapidly dispersed by the blowing device, so as to shorten the preheating time of the cooking water tank for the water. When the water in the cooking water tank is heated to a specified temperature, the shrimps are poured into the feeding end of the cooking water tank, and the discharge port is opened at the same time, so that the shrimps are cooked in the cooking water tank and are discharged to the first conveyor together with the water from the discharge port. The shrimps are transferred to the second conveyor by the first conveyor and conveyed to the drying chamber for drying, water flows into the reservoir from the water seepage holes of the first conveyor, and the water in the reservoir flows back to the cooking device again through the pipeline. When shrimps are dried and conveyed in the drying chamber, the top plate is additionally arranged on the third conveyor, so that the belt at the discharge end of the third conveyor is tensioned, and the shrimps stuck on the belt of the third conveyor are automatically loosened. Meanwhile, the discharging ends of the first conveyor, the second conveyor and the third conveyor are additionally provided with the scraping devices, and the scraping plates are abutted to the belt, so that the shrimps can be prevented from being retained on the belt of the conveyor in the process of transferring and transporting at every time.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.