阅读说明：本技术 白酒糖化生产体系 (White spirit saccharification production system ) 是由 任博 韦先科 于 2019-12-12 设计创作，主要内容包括：本发明提供了一种白酒糖化生产体系,涉及酿造工艺技术领域。该白酒糖化生产体系包括泡粮系统、连蒸系统、混粮蒸饭系统和堆积糖化系统；配料系统、泡粮系统、连蒸系统、混粮蒸饭系统和堆积糖化系统依次连接；连蒸系统包括依次串联的预热机、连蒸机和焖粮机,且预热机的进料口与泡粮系统的出料口连接,焖粮机的出料口与混粮蒸饭系统的进料口连通；预热机、连蒸机和焖粮机内分别设置有送料装置,以缓解现有技术中蒸煮时操作繁琐、耗时长,且对原料的消耗较多,进而不仅导致蒸煮质量较低,而且整体操作成本较高等技术问题。(The invention provides a white spirit saccharification production system, and relates to the technical field of brewing processes. The white spirit saccharification production system comprises a grain soaking system, a continuous steaming system, a mixed grain rice steaming system and a stacking saccharification system; the batching system, the grain soaking system, the continuous steaming system, the mixed grain rice steaming system and the stacking saccharification system are sequentially connected; the continuous steaming system comprises a preheating machine, a continuous steaming machine and a grain stewing machine which are sequentially connected in series, a feed inlet of the preheating machine is connected with a discharge outlet of the grain soaking system, and a discharge outlet of the grain stewing machine is communicated with a feed inlet of the mixed grain rice steaming system; feeding devices are respectively arranged in the preheating machine, the continuous steaming machine and the grain braising machine, so that the technical problems that in the prior art, the operation is complicated, the consumed time is long, the consumption of raw materials is more, the steaming quality is lower, the integral operation cost is higher and the like during steaming are solved.)

1. A white spirit saccharification production system is characterized by comprising a batching system, a grain soaking system, a continuous steaming system, a mixed grain rice steaming system and a stacking saccharification system;

the batching system, the grain soaking system, the continuous steaming system, the mixed grain rice steaming system and the stacking saccharification system are sequentially connected;

the continuous steaming system comprises a preheating machine, a continuous steaming machine and a grain stewing machine which are sequentially connected in series, a feed inlet of the preheating machine is connected with a discharge outlet of the grain soaking system, and a discharge outlet of the grain stewing machine is communicated with a feed inlet of the mixed grain rice steaming system;

and feeding devices are respectively arranged in the preheating machine, the continuous steaming machine and the braising machine.

2. The white spirit saccharification production system of claim 1, wherein a steam pipe is arranged in the continuous steamer;

the steam pipe is provided with a plurality of nozzles, and the nozzles are used for introducing steam into the continuous steaming machine.

3. The white spirit saccharification production system of claim 1, wherein the continuous steaming machine further comprises a feeding rotary valve, and the feeding rotary valve is arranged at a feeding port of the continuous steaming machine;

and/or the continuous steaming machine further comprises a discharging rotary valve, and the discharging rotary valve is arranged at the discharging opening of the continuous steaming machine.

4. The white spirit saccharification production system of claim 1, wherein the continuous distillation system further comprises a de-pressuring device;

the pressure relief device is arranged between the discharge hole of the continuous steaming machine and the feed inlet of the braising machine; and the pressure relief device is used for carrying out pressure relief treatment on the material sent out by the continuous steamer.

5. A liquor saccharification production system according to any one of claims 1-4, wherein the batching system comprises a holding tank;

the discharge gate of storage tank all with the feed inlet intercommunication of bubble grain system, just the discharge gate of storage tank is provided with the ration machine.

6. The white spirit saccharification production system of claim 5, wherein the grain steeping system comprises a grain steeping tank;

the feed inlet of bubble grain jar with the discharge gate intercommunication of storage tank, just bubble grain jar has inlet tube and drain pipe.

7. The white spirit saccharification production system of claim 6, wherein the grain soaking system further comprises a water-material separator;

the feed inlet of the water-material separator is communicated with the discharge outlet of the grain soaking tank, and the discharge outlet of the water-material separator is communicated with the feed inlet of the preheating machine.

8. The liquor saccharification production system of claim 7, wherein the mixed grain rice steaming system comprises a mixer and a rice steaming machine;

the discharge port of the storage tank, the discharge port of the water material separator and the discharge port of the grain braising machine are respectively communicated with the feed port of the mixer, the discharge port of the mixer is communicated with the feed port of the rice steaming machine, and materials sent out by the rice steaming machine can be conveyed to the stacking saccharification system.

9. The liquor saccharification production system of claim 8, wherein the mixed grain rice steaming system further comprises a starter propagation machine and a cooling machine;

the discharge port of the rice steaming machine is communicated with the feed port of the spreading cooling machine, the discharge port of the koji adding machine is communicated with the feed port of the spreading cooling machine, and the koji adding machine is used for inoculating koji seeds to the materials.

10. The white spirit saccharification production system of claim 6, characterized in that the feed inlet of the storage tank and the feed inlet of the grain soaking tank are respectively provided with an elevator.

Technical Field

The invention relates to the technical field of brewing processes, in particular to a white spirit saccharification production system.

Background

Saccharification refers to the process of hydrolyzing starch into sweet products, is the main process of the starch sugar manufacturing process, and is also the main process of a plurality of intermediate products in the food fermentation process. Wherein, during the brewing of the white spirit, the starchy raw materials are brewed into various wines through a saccharification process. The brewing of white spirit needs to take grain as main raw material, daqu, xiaqu or bran koji and yeast as saccharification leaven, and starch (sugar) as raw material, and through steaming, saccharification, fermentation, distillation, ageing and blending, various kinds of wine are brewed.

Generally, during brewing, raw materials are firstly crushed, the raw materials are mixed according to different wines, the mixed materials are cooked and gelatinized in a steamer, the cooked raw materials are cooled, the cooled materials are added with yeast seeds to be stirred, and the fermented materials are filled into a tank body to be fermented. When the steamer is used for steaming, the water in the steamer needs to be observed regularly, the steamer is turned regularly to dump the water at the steaming part, and the steamer needs to be turned over to dump the materials in the steamer each time the materials are discharged; and the materials need to be taken out when water is poured every time, so the whole operation is very complicated, the consumed time is long, and the interruption exists in the cooking process of the materials, so that the cooking quality is influenced.

In view of the above, there is an urgent need for a system for saccharification production of Chinese liquor, which can solve the above problems.

The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.

Disclosure of Invention

The invention aims to provide a white spirit saccharification production system to solve the technical problems that in the prior art, the operation is complicated, the consumed time is long, the raw material consumption is high, the cooking quality is low, the overall operation cost is high and the like.

In order to achieve the purpose, the invention adopts the following technical scheme:

the invention provides a white spirit saccharification production system, which comprises a batching system, a grain soaking system, a continuous steaming system, a grain mixing and rice steaming system and a stacking and saccharification system;

the batching system, the grain soaking system, the continuous steaming system, the mixed grain rice steaming system and the stacking saccharification system are sequentially connected;

the continuous steaming system comprises a preheating machine, a continuous steaming machine and a grain stewing machine which are sequentially connected in series, a feed inlet of the preheating machine is connected with a discharge outlet of the grain soaking system, and a discharge outlet of the grain stewing machine is communicated with a feed inlet of the mixed grain rice steaming system;

and feeding devices are respectively arranged in the preheating machine, the continuous steaming machine and the braising machine.

In any of the above technical solutions, further, a steam pipe is arranged in the continuous steamer;

the steam pipe is provided with a plurality of nozzles, and the nozzles are used for spraying liquid to the materials.

In any of the above technical solutions, further, the continuous steaming machine further includes a feeding rotary valve, and the feeding rotary valve is disposed at a feeding port of the continuous steaming machine;

and/or the continuous steaming machine further comprises a discharging rotary valve, and the discharging rotary valve is arranged at the discharging opening of the continuous steaming machine.

In any of the above technical solutions, further, the continuous steaming system further includes a pressure relief device;

the pressure relief device is arranged between the discharge hole of the continuous steaming machine and the feed inlet of the braising machine; and the pressure relief device is used for carrying out pressure relief treatment on the material sent out by the continuous steamer.

In any of the above technical solutions, further, the batching system includes a storage tank;

the discharge gate of storage tank all with the feed inlet intercommunication of bubble grain system, just the discharge gate of storage tank is provided with the ration machine.

In any of the above technical solutions, further, the grain soaking system includes a grain soaking tank;

the feed inlet of bubble grain jar with the discharge gate intercommunication of storage tank, just bubble grain jar has inlet tube and drain pipe.

In any one of the above technical solutions, further, the grain steeping system further comprises a water-material separator;

the feed inlet of the water-material separator is communicated with the discharge outlet of the grain soaking tank, and the discharge outlet of the water-material separator is communicated with the feed inlet of the preheating machine.

In any of the above technical solutions, further, the mixed grain rice steaming system includes a mixer and a rice steaming machine;

the discharge port of the storage tank, the discharge port of the water material separator and the discharge port of the grain braising machine are respectively communicated with the feed port of the mixer, the discharge port of the mixer is communicated with the feed port of the rice steaming machine, and materials sent out by the rice steaming machine can be conveyed to the stacking saccharification system.

In any of the above technical solutions, further, the mixed grain rice steaming system further includes a starter propagation machine and a cooling machine;

the discharge port of the rice steaming machine is communicated with the feed port of the spreading cooling machine, the discharge port of the koji adding machine is communicated with the feed port of the spreading cooling machine, and the koji adding machine is used for inoculating koji seeds to the materials.

In any one of the above technical solutions, further, the material inlet of the material storage tank and the material inlet of the grain soaking tank are respectively provided with a lifting machine.

The invention has the beneficial effects that:

the invention provides a white spirit saccharification production system which comprises a batching system, a grain soaking system, a continuous steaming system, a mixed grain rice steaming system and a stacking saccharification system, wherein the batching system is used for proportioning materials and then conveying the materials to the grain soaking system, after the materials are soaked in the grain soaking system for a period of time, the materials in the grain soaking system are conveyed to the continuous steaming system for primary steaming, the materials subjected to primary steaming are conveyed to the mixed grain rice steaming system for secondary steaming, so that the materials are gelatinized, and after the materials are subjected to secondary steaming in the mixed grain rice steaming system, the gelatinized materials are conveyed to the stacking saccharification system for saccharification and fermentation. The continuous steaming system comprises a preheating machine, a continuous steaming machine and a grain stewing machine which are sequentially connected in series, feeding devices are arranged in the preheating machine, the continuous steaming machine and the grain stewing machine respectively, materials preheated by the preheating machine are conveyed to the continuous steaming machine through the feeding devices and are steamed in the continuous steaming machine, the materials after being steamed and gelatinized can be conveyed into the grain stewing machine through the feeding devices, and the materials after being stewed are conveyed to the next procedure.

When the material storage tank is in actual use, because the blanking point on each tank body is fixed, the feeding devices in the tank bodies can gradually convey materials to positions close to the discharge port, and after the material bearing surfaces on the feeding devices are fully paved with the materials, the feeding devices stop conveying, so that all the materials on the material bearing surfaces can be preheated, steamed and braised in the corresponding tank bodies conveniently; and after a certain time, starting the feeding device to enable the processed materials to fall on the discharge port and be discharged from the discharge port. Therefore, the whole continuous steaming system is continuous from preheating, steaming to stewing, the middle is not interrupted, the continuity in material transmission is ensured through the feeding device, each steaming process does not need to output or input materials through the operation of turning over the tank body to discharge materials, so that a part of time is saved, and the operation is relatively convenient; moreover, the materials can be always in the continuous steaming machine until the steaming is finished in the whole steaming process, the materials do not need to be taken out midway, the continuity of the steaming process is ensured, and the steaming quality of the materials is better guaranteed.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic diagram of a white spirit saccharification production system provided by the embodiment of the invention.

Icon: 10-a material storage tank; 20-a quantifying machine; 31-a first conveyor; 32-a second conveyor; 33-a third conveyor; 34-a fourth conveyor; 41-a first hoist; 42-a second hoist; 50-grain soaking tank; 60-water material separator; 70-a preheating machine; 80-continuous steaming machine; 90-grain stewing machine; 100-a pressure relief device; 110-a mixer; 120-rice steaming machine; 130-spreading and cooling machine; 140-a koji adding machine; 150-a saccharification equipment; 161-a first feeding device; 162-a second feeding device; 163-third feeding means.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.