阅读说明：本技术 智能监控系统及pcb打标机系统 (Intelligent monitoring system and pcb marking machine system ) 是由 韩飞 于 2019-11-20 设计创作，主要内容包括：本发明公开一种智能监控系统及pcb板打标机系统,所述智能监控系统包括处理器及分别与所述处理器相连用于存储数据的存储器、用于对pcb板进行上下料的上下料机构、用于输送pcb板的输送机构、用于对pcb板进行打标的打标机构、用于传输数据的数据传输装置、用于采集数据的数据采集装置、用于显示打标状态的显示模块。本发明通过数据采集装置收集打标机中各机构的各项信息,并将相应信息传递给到处理器,并储存到存储器中,所述处理器将存储器中的数据进行处理,并将处理后的数据显示在显示模块上,从而方便客户查阅,且可以通过数据传输装置实现与外部设备的信息交互,提高信息传递性。(The invention discloses an intelligent monitoring system and a pcb marking machine system, wherein the intelligent monitoring system comprises a processor, a memory, a feeding and discharging mechanism, a conveying mechanism, a marking mechanism, a data transmission device, a data acquisition device and a display module, wherein the memory is respectively connected with the processor and used for storing data, the feeding and discharging mechanism is used for feeding and discharging a pcb, the conveying mechanism is used for conveying the pcb, the marking mechanism is used for marking the pcb, the data transmission device is used for transmitting data, the data acquisition device is used for acquiring data, and the display module is used for displaying a marking state. The data acquisition device is used for collecting various information of each mechanism in the marking machine, transmitting the corresponding information to the processor and storing the information into the memory, and the processor is used for processing the data in the memory and displaying the processed data on the display module, so that a client can conveniently look up the data, information interaction with external equipment can be realized through the data transmission device, and the information transmissibility is improved.)

1. An intelligent monitoring system, which is characterized in that: the device comprises a processor, a memory, a feeding and discharging mechanism, a conveying mechanism, a marking mechanism, a data transmission device, a data acquisition device and a display module, wherein the memory is respectively connected with the processor and used for storing data, the feeding and discharging mechanism is used for feeding and discharging a pcb, the conveying mechanism is used for conveying the pcb, the marking mechanism is used for marking the pcb, the data transmission device is used for transmitting data, the data acquisition device is used for acquiring data, and the display module is used for displaying information; the display module includes a display panel coupled to the processor.

2. The intelligent monitoring system of claim 1, wherein: the data acquisition device comprises a state acquisition module, a parameter acquisition module, an information acquisition module and a counting acquisition module, wherein the state acquisition module is respectively connected with the processor and used for acquiring the data of the use state of the equipment, the parameter acquisition module is used for acquiring the operation parameters of the equipment, the information acquisition module is used for acquiring the information of the equipment, and the counting acquisition module is used for acquiring the working data of the equipment.

3. The intelligent monitoring system of claim 2, wherein: the counting acquisition module comprises a plurality of gravity sensors connected with the processor; the gravity sensor is arranged on the feeding and discharging mechanism.

4. The intelligent monitoring system of claim 2, wherein: the state acquisition module comprises a timer connected with the processor, and a laser pin and a galvanometer pin which are respectively arranged on the marking mechanism.

5. The intelligent monitoring system of claim 2, wherein: the parameter acquisition module comprises a voltage detection chip and a temperature sensor which are connected with the processor.

6. The intelligent monitoring system of claim 2, wherein: the information acquisition module comprises an RFID card connected with the processor.

7. The intelligent monitoring system of claim 1, wherein: the intelligent monitoring system also comprises an alarm device electrically connected with the processor; the alarm device is a sound alarm connected with the processor or a three-color lamp alarm connected with the processor.

8. The intelligent monitoring system of claim 1, wherein: the data transmission device comprises a wired transmission module and a wireless transmission module; the wireless transmission module is a Bluetooth transmission module, an infrared transmission module, a WLAN transmission module, a WAP transmission module or an RFID transmission module.

9. A pcb board marking machine system comprises a plurality of pcb board marking machines; the method is characterized in that: each pcb marking machine is provided with the intelligent monitoring system of claims 1-8; one of them pcb board marking machine is the host computer.

10. The pcb board marking machine system of claim 9, wherein: the host computer and other pcb board marking machines are connected through the data transmission device.

Technical Field

The embodiment of the invention relates to the technical field of injection molding machines, in particular to an intelligent monitoring system and a pcb marking machine system.

Background

Laser marking is a process of leaving a permanent mark on the surface of a material by evaporation or photo-induced physicochemical changes of the material surface layer using the high peak power density of a focused laser beam. The laser marking machine for PCB is a special machine for marking bar code, two-dimensional code, character and figure on printed circuit board. The high-performance CO2/Fiber light source and the high-pixel import CCD camera are integrated, and the micron-sized mobile module is matched to realize automatic positioning before code printing and automatic code reading and rating after code printing. At present, the automatic marking machine of pcb board that exists on the market, its information such as the service behavior that can't show this automatic feeding machine's material loading quantity and marking machine, when the user will look over this information, often need look up to the backstage, look over the data for the user and bring very big inconvenience.

Disclosure of Invention

The invention provides an intelligent monitoring system for solving the technical problems that the existing automatic marking machine for pcb boards in the background art cannot display information such as the feeding quantity of an automatic feeding machine, the use condition of the marking machine and the like, and great inconvenience is brought to a user for checking data.

The invention provides an intelligent monitoring system which comprises a processor, a memory, a feeding and discharging mechanism, a conveying mechanism, a marking mechanism, a data transmission device, a data acquisition device and a display module, wherein the memory is respectively connected with the processor and used for storing data; the display module includes a display panel coupled to the processor. .

Furthermore, the data acquisition device comprises a state acquisition module, a parameter acquisition module, an information acquisition module and a counting acquisition module, wherein the state acquisition module is respectively connected with the processor and used for acquiring the data of the use state of the equipment, the parameter acquisition module is used for acquiring the operation parameters of the equipment, the information acquisition module is used for acquiring the information of the equipment, and the counting acquisition module is used for acquiring the working data of the equipment.

Further, the counting and collecting module comprises a plurality of gravity sensors connected with the processor; the gravity sensor is arranged on the feeding and discharging mechanism.

Further, the state acquisition module includes with the timer that the treater links to each other, and install respectively laser instrument stitch and the mirror pin that shakes on the marking mechanism.

Furthermore, the parameter acquisition module comprises a voltage detection chip and a temperature sensor which are connected with the processor.

Further, the information acquisition module comprises an RFID card connected with the processor.

Furthermore, the intelligent monitoring system also comprises an alarm device electrically connected with the processor; the alarm device is a sound alarm connected with the processor or a three-color lamp alarm connected with the processor.

Furthermore, the data transmission device comprises a wired transmission module and a wireless transmission module; the wireless transmission module is a Bluetooth transmission module, an infrared transmission module, a WLAN transmission module, a WAP transmission module or an RFID transmission module.

The invention also provides a pcb board marking machine system, which comprises a plurality of pcb board marking machines; each pcb marking machine is provided with the intelligent monitoring system; one of them pcb board marking machine is the host computer.

Furthermore, the host computer is connected with other pcb board marking machines through the data transmission device.

By adopting the technical scheme, the invention has at least the following beneficial effects: the data acquisition device is used for collecting various information of each mechanism in the marking machine, transmitting the corresponding information to the processor and storing the information into the memory, and the processor is used for processing the data in the memory and displaying the processed data on the display module, so that a client can conveniently look up the data, information interaction with external equipment can be realized through the data transmission device, and the information transmissibility is improved.

Drawings

Fig. 1 is a schematic connection diagram of the intelligent monitoring system of the present invention.

Fig. 2 is a diagram of an embodiment of a data acquisition device of the intelligent monitoring system of the invention.

Fig. 3 is a diagram of an embodiment of a data transmission device of the intelligent monitoring system according to the present invention.

Detailed Description

The present invention will be described in further detail with reference to the following detailed description and accompanying drawings. It is to be understood that the embodiments described below by referring to the drawings are exemplary intended for explaining the present invention and are not to be construed as limiting the present invention, and features in the embodiments of the present invention may be combined with each other without conflict.

As shown in fig. 1-2, the present invention provides an intelligent monitoring system, which includes a processor 1, a memory 5 respectively connected to the processor 1 for storing data, a feeding and discharging mechanism 7 for feeding and discharging pcb boards, a conveying mechanism 8 for conveying pcb boards, a marking mechanism 9 for marking pcb boards, a data transmission device 2 for transmitting data, a data acquisition device 4 for acquiring data, and a display module 3 for displaying marking states.

In this embodiment, collect through data acquisition device 4 go up unloading mechanism 7 conveying mechanism 8 reaches marking mechanism 9's each item information to give treater 1 with corresponding information transfer, and store in memory 5, the data in the treater will memory 5 are handled, and will handle the data on display module 3, thereby make things convenient for the customer to look up, and this intelligent monitoring system can pass through data transmission device 2 realizes the information interaction with external equipment, improves the transmissibility of information.

In a specific embodiment, the processor includes a data processing module, and the data processing module is configured to process the data in the memory, so as to count and classify the data in the memory, and display the data after being counted and classified on the display panel in the form of a tree diagram, a pie chart, a bar chart, a line graph, and the like, so as to facilitate a client to intuitively know various data.

In a specific embodiment, the data acquisition device comprises a state acquisition module 41, a parameter acquisition module 42, an information acquisition module 43 and a count acquisition module 44, which are respectively connected with the processor and used for acquiring the data of the use state of the equipment, acquiring the operation parameters of the equipment, acquiring the information of the equipment and acquiring the working data of the equipment; the state acquisition module 41 and the parameter acquisition module 42 are used for acquiring the use state and the operation parameters of the equipment, and analyzing the use state data and the operation parameter data of the equipment so as to determine whether the equipment fails in the practical process, and specifically, when the use state data and the operation parameter data of the equipment exceed preset threshold values, the equipment fails; the counting and collecting module 44 is used for collecting the number of the printed pcb boards marked by the equipment; the information collecting module 43 is configured to collect unique identification information of a device, so as to print the identification information on other collected information, so as to facilitate distinguishing between other devices.

In an alternative embodiment, the count monitoring module 44 includes a plurality of gravity sensors coupled to the processor; in this embodiment, gravity sensor installs on last unloading mechanism 7 of marking machine, through gravity sensor calculates the total weight of placing the pcb board on last unloading mechanism 7 of marking machine at every turn, and passes through data transmission device 2 transmits this weight numerical value for processor 1, by processor 1 is through dividing the weight of the single block pcb board that presets with this total weight numerical value to calculate the quantity of the pcb board of placing on last unloading mechanism 7 of this marking machine.

In an optional embodiment, the gravity sensor is further mounted on a grabbing mechanism of the marking machine, and by the gravity change of the gravity sensor, namely, by changing from an initial value (the value of the gravity sensor when the grabbing mechanism does not grab the pcb) to a preset range value (the value of the range is the weight range of the pcb) to the initial value every time, the time period is one time period, the grabbing of one pcb can be detected, and the data transmission device 2 transmits a signal to the processor for being processed by the processor, so that the total number of the grabbed pcb within a certain time can be calculated; and corresponding data is stored in the memory 5, so that the user can conveniently look up the data.

In one embodiment, the status acquisition module 41 includes a timer connected to the processor 1, and a laser pin and a galvanometer pin respectively mounted on the marking mechanism 9; the timer is used for calculating the starting operation time of the equipment so as to monitor the service time of the equipment; the laser pin is used for detecting the level of a laser in the marking mechanism so as to judge whether the laser in the marking mechanism breaks down, if the level of the laser collected by the laser pin exceeds a threshold value of a preset value, the laser is judged to break down, and at the moment, the processor 1 displays failure information on the display panel and controls the alarm device 6 to give an alarm; the galvanometer pin is used for detecting the level of the galvanometer so as to judge whether the galvanometer in the marking mechanism 9 has a fault or not, if the level of the galvanometer collected by the galvanometer pin exceeds a threshold value of a preset value, the galvanometer is judged to have the fault, and at the same time, the processor 1 displays fault information on the display panel and controls the alarm device 6 to give an alarm.

In one embodiment, the parameter acquisition module 42 includes a voltage detection chip and a temperature sensor connected to the processor 1; the device parameters comprise vibrating mirror input voltage, laser input voltage and device temperature, and the vibrating mirror input voltage and the laser input voltage are acquired by detecting the input voltage in real time through an acquisition voltage detection chip; the equipment temperature is acquired by detecting the environmental temperature of the case in real time through a temperature sensor; whether the input voltage of the galvanometer and the input voltage of the laser device which are collected through judgment exceed preset voltage threshold values or not, and whether the temperature of the collected equipment exceeds preset temperature threshold values or not are judged, if the temperature of the collected equipment exceeds the preset threshold values, the collected equipment is judged to be abnormal, fault information is generated, the information is displayed on the display panel after being processed by the processor 1, and meanwhile the processor 1 can control the alarm equipment 6 to give an alarm.

In a specific embodiment, the data acquisition module further comprises a speed acquisition module; the speed acquisition module comprises a plurality of speed sensors connected with the processor 1; the speed sensor is arranged on a conveying mechanism 8 of the marking machine, and the feeding speed, the running speed and the like of the marking machine are measured and calculated through the speed sensor, so that the processor 1 displays corresponding data on the display panel, and a user can conveniently inquire and know the data.

In a specific embodiment, the display module 3 comprises a display panel connected to the processor; the display panel is used for displaying various types of state information of the marking machine, so that a user can know various operation indexes of the current marking machine without looking up background calling data.

In a particular embodiment, the information acquisition module 43 comprises an RFID card connected to the processor 1; the RFID card stores identification information of the equipment, including unique identification codes, equipment names, equipment version numbers and the like of the equipment, and can distinguish interactive data when the equipment and other equipment perform data interaction conveniently, so that data confusion is prevented, and various data can be managed conveniently.

In a specific embodiment, the intelligent monitoring system further comprises an alarm device 6 electrically connected to the processor 1; the alarm device 6 is a sound alarm connected with the processor 1 or a three-color lamp alarm connected with the processor; when the alarm device 6 receives the fault information transmitted by the processor, the processor 1 controls the audible alarm to give out an alarm bell; or the three-color lamp alarm continuously changes three-color light to remind an operator to overhaul.

In one embodiment, the data transmission device 2 includes a wired transmission module 21 and a wireless transmission module 22; the wireless transmission module 22 is a bluetooth transmission module 221, an infrared transmission module 222, a WLAN transmission module 223, a WAP transmission module 224 or an RFID transmission module 225; the invention has various data transmission and supports various data transmission modes, thereby improving the universality of the invention.

The invention also provides an intelligent monitoring system of the pcb board marking machine, which comprises a plurality of pcb board marking machines; each pcb marking machine is provided with the intelligent monitoring system; one of the pcb board marking machines is a host; the host computer is connected with other pcb board marking machines through the data transmission device 2. The host computer and other the pcb board marking machine passes through data transmission device 2 is wireless or wired links to each other, other the pcb board marking machine can transmit each item data on its own computer to on the host computer under the control of its corresponding treater 1, the data of transmission includes fault information, length of operation, the total amount of marking etc. of each pcb marking machine, it is specific, every pcb board marking machine when transmitting data, can be by processor 1 from information acquisition module 43 acquires a unique identification code to make the information of transmission distinguish with other marking machines, the data of gathering through parameter acquisition module 42 and state acquisition module 41 are judged by processor 1, see whether surpass preset threshold value, if surpass preset threshold value and indicate that equipment breaks down, at this moment by the treater production fault information (including equipment displacement identification code, mark, The device failure occurrence part and the failure occurrence reality) and generates alarm information, the alarm information is transmitted to the host by the data transmission device 2 and is uniformly displayed on the display panel of the host by the host, so that a user can conveniently and uniformly look up the alarm information, similarly, when the counting and collecting module 44 sends the collected information to the host, the information collecting module 43 generates a unique identification code, the data transmission device 2 transmits the information to the host, the processor 1 on the host processes the information, and the processed data is displayed on the display panel in a tree diagram, bar diagram, line diagram and other modes.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.