Controlled ablation and surface modification for marking electronic devices
阅读说明:本技术 用于标记电子设备的受控烧蚀和表面修饰 (Controlled ablation and surface modification for marking electronic devices ) 是由 M·S·纳什奈尔 P·N·卢塞尔-克拉克 于 2019-07-03 设计创作,主要内容包括:本公开涉及用于标记电子设备的受控烧蚀和表面修饰。本文公开了一种具有激光形成的标记的制品。该制品包括限定制品的外表面的涂层,并且标记延伸穿过涂层。该标记包括为标记提供颜色或其他视觉属性的凹陷标记特征部。(The present disclosure relates to controlled ablation and surface modification for marking electronics. An article having a laser-formed mark is disclosed. The article includes a coating defining an outer surface of the article, and the indicia extends through the coating. The indicia includes recessed indicia features that provide color or other visual attributes to the indicia.)
1. An electronic device, comprising:
an equipment component, the equipment component comprising:
a metal substrate;
a coating layer formed along at least a front surface of the metal substrate and comprising:
a first layer disposed on the front surface of the metal substrate and comprising a polymeric binder and inorganic pigment particles dispersed within the polymeric binder; and
a second layer disposed on the first layer and comprising a transparent polymer defining at least a portion of an exterior surface of the electronic device; and
a marking formed along the outer surface and including a laser-formed relief feature having:
at least one depression wall partially defining a depression extending through the first layer and the second layer; and
a recessed marking feature defining a bottom of the recess and visually distinct from an adjacent portion of the coating.
2. The electronic device of claim 1, wherein:
the recessed mark feature comprises an oxide layer formed on the metal substrate; and
the color of the recessed indicia feature is at least partially due to the thickness of the oxide layer.
3. The electronic device of claim 1, wherein:
the laser-formed relief feature includes:
a groove extending into the metal substrate and defining a pair of groove walls;
a first metal oxide layer extending along a first wall of the pair of groove walls and having a first thickness partially defining a first color; and
a second metal oxide layer formed along a second wall of the pair of groove walls, having a second thickness different from the first thickness and partially defining a second color.
4. The electronic device of claim 3, wherein an apparent color of the recessed mark feature is due to a combined effect of the first color and the second color.
5. The electronic device of claim 3, wherein:
the groove is V-shaped; and
the angle defined between the first groove wall and the second groove wall is from about 60 degrees to about 120 degrees.
6. The electronic device defined in claim 1 wherein the laser-formed relief features further comprise recesses formed into the metal substrate.
7. The electronic device defined in claim 6 wherein the recesses are less than 500 μm deep.
8. The electronic device of claim 1, wherein:
the recessed indicia feature comprises a texture along the front surface of the metal substrate; and
the texture at least partially defines the reflectivity of the recessed indicia feature.
9. An electronic device, comprising:
an equipment component, the equipment component comprising:
a metal material;
a multi-layer coating formed on a surface of the metal material and including:
a first layer disposed on the surface of the metallic material and comprising a binder and pigment particles dispersed within the binder; and
a second layer disposed on the first layer and comprising a transparent polymer; and
a marking formed into the multilayer coating and comprising:
a first recessed marking feature along the surface of the metallic material and visually distinct from the multilayer coating; and
a laser-formed relief feature at least partially surrounding the first recessed indicia feature and having:
a recess wall partially defining a recess extending through the first and second layers of the multi-layer coating; and
a second recessed marking feature visually distinct from an adjacent portion of the multilayer coating and partially defining a bottom of the recess.
10. The electronic device of claim 9, wherein:
the first recessed indicia feature further comprises a metal oxide layer formed along the surface of the metal material; and
the first recessed indicia feature has an indicia color defined at least in part by a thickness of the metal oxide layer.
11. The electronic device defined in claim 9 wherein the first recessed marking feature further comprises:
a first metal oxide layer along a first region of the surface of the metal material and having a first thickness;
a second metal oxide layer along a second region of the surface of the metal material and having a second thickness; and
the first recessed indicia feature has a first indicia color defined at least in part by the first thickness and a second indicia color defined at least in part by the second thickness.
12. The electronic device defined in claim 9 wherein the second recessed mark features comprise geometric features formed into the metallic material.
13. The electronic device of claim 9, wherein:
the pigment particles are titanium dioxide particles; and
the indicia further includes a color feature partially formed at an interface between the first layer and the second layer.
14. The electronic device of claim 9, wherein the multilayer coating does not include visible cracks along the recess walls.
15. A method for forming a mark including embossed features along an exterior surface of an electronic device, the method comprising:
removing a portion of a multilayer coating using a first laser to form a recess through the multilayer coating and expose a metal portion of a substrate, the multilayer coating formed on a surface of the substrate and comprising:
a first layer comprising a binder and inorganic pigment particles within the binder; and
a second layer disposed on the first layer and comprising a transparent polymer; and
modifying the metal portion using a second laser to create a recessed marking feature comprising at least one of:
a geometric feature formed into a surface of the metal portion; or
A metal oxide layer formed along the surface of the metal portion.
16. The method of claim 15, wherein the first laser generates pulses having a duration in the femtosecond range and a wavelength in the ultraviolet range.
17. The method of claim 15, wherein the second laser produces pulses having a duration in the nanosecond range and a wavelength in the infrared range.
18. The method of claim 15, wherein:
the second layer has a hardness greater than a hardness of the first layer;
the recess is at least partially defined by a recess wall formed in the multilayer coating; and is
The recess walls are substantially free of cracks or visual defects.
19. The method of claim 15, further comprising laser texturing the metal portion using a third laser, the laser texturing occurring prior to forming the metal oxide layer.
20. The method of claim 15, wherein:
modifying the metal portion using the second laser to create the recessed marking feature comprising the metal oxide layer formed along the surface of the metal portion; and
the method also includes the operation of forming a geometric feature in the metal oxide layer using a third laser.
Technical Field
The embodiments generally relate to forming indicia on an article or a component of an electronic device. More particularly, embodiments of the present disclosure relate to forming indicia including relief features that extend at least partially through a coating defining an exterior surface of a component of an article or electronic device.
Background
Articles such as electronic devices often include external components, such as housings, that may be marked or printed. Some conventional marking techniques use ink lines to form letters or glyphs. Such marks may be subject to wear during the lifetime of the device.
Embodiments described herein relate to a marking for an article, such as an electronic device, which may have advantages over some conventional techniques. In embodiments described herein, the article includes a coating along an outer surface, and the marking includes marking features recessed relative to the coating. The recessed indicia features may provide color or other visual attributes to the indicia. The marking described herein can provide a unique appearance to the article and can also provide durability over some traditional ink or pigment based marking techniques. Generally, the markings formed using the described techniques may be immune to the disadvantages associated with some conventional ink-based marking techniques.
Disclosure of Invention
Embodiments described herein relate to indicia formed along an outer surface of an article, articles including the indicia, and techniques for forming the indicia. The indicia may be in the form of images, patterns, text, glyphs, symbols, or geometric shapes. In embodiments, the indicia extends through and visually contrasts with a coating defining the outer surface of the article. The marking may be formed using a laser to allow precise removal of the coating in the marked area and to provide color or other visual attributes to the marking.
In aspects of the present disclosure, an article includes a device component, and a mark is formed on the device component. In additional aspects, the article is an electronic device or a component of an electronic device. The device components may comprise a metallic material, such as a metal or metal alloy. The device component may also include a coating formed on a surface, such as a front surface, of the metallic material. The coating may be a multilayer coating.
In other aspects, the indicia includes recessed indicia features that provide color or other visual attributes to the indicia. For example, the recessed indicia feature is recessed relative to the outer surface of the article and is defined along the outer surface of the metallic material.
In additional aspects, the recessed marking features are included in relief features that can be formed by a laser. The relief feature may also include at least one recess wall partially defining the recess. The recesses may extend through all or a portion of the coating thickness. In additional aspects, the indicia can include additional features, such as laser-formed color features formed within the coating.
In an embodiment, an electronic device includes a device component including a metal substrate, a coating formed along at least a front surface of the metal substrate, and indicia. The coating includes a first layer disposed on the front surface of the metal substrate and including a polymeric binder and inorganic pigment particles dispersed within the polymeric binder. The coating also includes a second layer disposed on the first layer and including a transparent polymer defining at least a portion of an exterior surface of the electronic device. The indicia is formed along an exterior surface of the electronic device and includes laser-formed relief features. The laser-formed relief feature has at least one recessed wall that partially defines a recess extending through the first and second layers of the coating. The laser-formed relief feature also has a recessed marking feature that defines a bottom of the recess and is visually distinct from an adjacent portion of the coating.
The recessed indicia features may include geometric features, color features, and/or texture features formed in the front surface of the metal substrate as described in the present disclosure. The recessed indicia feature may comprise at least one geometric feature, such as a groove or channel, formed into the outer surface of the metallic material. As another example, the recessed indicia feature may include a color feature having a structural color. For example, a metal oxide layer may be formed on the outer surface of the device component and have a thickness that imparts color to the mark (mark color) by, for example, light interference. As another example, the recessed mark feature may include a textural feature, such as a surface finish that defines a roughness of the recessed mark feature. The recessed indicia features may also include combinations of these features. In aspects described herein, the marking includes at least two recessed marking features.
In further embodiments, an electronic device includes a device component including a metallic material, a multilayer coating formed on a surface of the metallic material, and a mark formed into the multilayer coating. The multilayer coating includes a first layer disposed on a surface of a metallic material and including a binder and pigment particles dispersed within the binder. The multilayer coating also includes a second layer disposed on the first layer and comprising a transparent polymer. The marking includes a first recessed marking feature along a surface of the metallic material and visually distinct from the multilayer coating. The mark also includes a laser-formed relief feature at least partially surrounding the first recessed mark feature. The relief feature has a recess wall that partially defines a recess extending through the first and second layers of the multilayer coating. The laser-formed relief feature also has a second recessed marking feature that is visually distinct from an adjacent portion of the multilayer coating and partially defines a bottom of the recess.
As described in this disclosure, each of the first and second recessed marking features may include a geometric feature, a color feature, and/or a texture feature. The second recessed marking feature may be visually distinct from the first recessed marking feature. The first recessed indicia feature may also partially define a bottom of the recess. For example, the first recessed indicia feature may comprise a color feature and the second recessed indicia feature may comprise a geometric feature forming a full or partial perimeter around the first recessed indicia feature.
The present disclosure also relates to methods for forming indicia along an exterior surface of an article, such as an electronic device or a component of an electronic device. In aspects of the present disclosure, the multilayer coating defines an exterior surface of an electronic device, and the indicia includes a laser-formed relief feature including a recessed indicia feature and a recessed wall at least partially defining a recess in at least a portion of the multilayer coating.
In embodiments, the method of forming the mark results in little, if any, damage to the multilayer coating adjacent to the recessed mark feature. For example, the method may not change the color and/or texture of the recess walls of the relief features to the extent that the human eye is visually discernable at normal viewing distances. As another example, the method can produce a recess wall and an adjacent portion of the multilayer coating that do not have a visually discernable crack at a normal viewing distance by the human eye.
In aspects of the present disclosure, the relief features may be formed using a laser-based process as described herein. The laser-based processing may include at least two different laser-based processing operations. The at least two different laser-based processing operations may involve two different lasers or a single laser operating at two different process conditions.
In an embodiment, a method for forming a mark including a relief feature along an exterior surface of an electronic device includes removing a portion of a multilayer coating using a first laser to form a recess through the multilayer coating and expose a metal portion of a substrate. The multilayer coating is formed on a surface of a substrate and includes a first layer including a binder and inorganic pigment particles dispersed within the binder, and a second layer including a transparent polymer. The method also includes modifying the metal portion using a second laser to form a recessed marking feature of the relief feature. The recessed indicia feature comprises at least one of a geometric feature formed into the metal portion or a color feature formed on the metal portion.
Modifying the metal portion may include one or more of laser texturing and laser coloring the metal portion. The operation of modifying the metal portion may further include laser forming the metal portion. As previously discussed, in embodiments, the operation of modifying the metal portion causes little, if any, damage to the multilayer coating adjacent to the recessed marking feature.
Drawings
The present disclosure will become more readily understood from the following detailed description taken in conjunction with the accompanying drawings, wherein like reference numerals designate like elements.
Fig. 1A illustrates an exemplary article having indicia according to embodiments herein.
FIG. 1B illustrates an enlarged view of the indicia of FIG. 1A, showing a top view of the relief features.
FIG. 1C illustrates an enlarged view of the indicia of FIG. 1A, showing a top view of another relief feature.
FIG. 1D shows an example of a cross-sectional view of the marker of FIG. 1C.
FIG. 1E shows another example of a cross-sectional view of the marker of FIG. 1C.
Fig. 2 shows a schematic cross-sectional view of an exemplary mark including a recessed mark feature including a geometric feature.
Fig. 3 shows a schematic cross-sectional view of an exemplary mark including a recessed mark feature comprising a plurality of geometric features.
Fig. 4 illustrates a schematic cross-sectional view of another exemplary mark including a recessed mark feature including a geometric feature.
Fig. 5 shows a schematic cross-sectional view of an additional exemplary mark including a recessed mark feature including a geometric feature.
Fig. 6A shows a schematic cross-sectional view of an exemplary mark including a recessed mark feature comprising a metal oxide layer.
Fig. 6B shows a schematic cross-sectional view of another exemplary mark including a recessed mark feature comprising a metal oxide layer.
Fig. 7 shows a schematic cross-sectional view of an exemplary mark including geometric features and recessed mark features having a metal oxide layer.
Fig. 8 shows a schematic cross-sectional view of an additional exemplary mark including a recessed mark feature comprising a geometric feature and a metal oxide layer.
Fig. 9 illustrates a schematic cross-sectional view of another exemplary mark including a recessed mark feature comprising a geometric feature and a metal oxide layer.
Fig. 10A illustrates an enlarged view of additional exemplary indicia, showing a top view of the relief features.
Fig. 10B shows a schematic cross-sectional view of the marker of fig. 10A.
Fig. 11A illustrates an enlarged view of another exemplary mark, showing a top view of a relief feature.
Fig. 11B illustrates an enlarged view of another exemplary mark, showing a top view of a relief feature.
Fig. 11C shows an enlarged view of an additional mark showing a top view of the relief feature.
FIG. 12 shows a flow chart of an exemplary process for making a mark.
Fig. 13A, 13B, 13C, and 13D schematically illustrate stages in an exemplary process for making a mark.
FIG. 14 shows a flow chart of an additional exemplary process for making a mark.
FIG. 15 shows a flow diagram of another exemplary process for making a mark.
Fig. 16 shows a schematic representation of an electronic device.
The use of cross-hatching or shading in the drawings is generally provided to clarify the boundaries between adjacent elements and also to facilitate the legibility of the drawings. Thus, the presence or absence of cross-hatching or shading does not indicate or indicate any preference or requirement for particular materials, material properties, proportions of elements, dimensions of elements, commonality of like illustrated elements, or any other characteristic, property or attribute of any element shown in the figures.
Further, it should be understood that the proportions and dimensions (relative or absolute) of the various features and elements (and collections and groupings thereof) and the limits, spacings, and positional relationships presented therebetween are provided in the drawings solely to facilitate an understanding of the various embodiments described herein, and thus may not necessarily be presented or illustrated as being scaled and are not intended to indicate any preference or requirement for the illustrated embodiments to preclude embodiments described in connection therewith.
Detailed Description
Reference will now be made in detail to the exemplary embodiments illustrated in the accompanying drawings. It should be understood that the following description is not intended to limit the embodiments to one preferred implementation. On the contrary, the embodiments are intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the disclosure and defined by the appended claims.
The following disclosure relates generally to forming indicia along an outer surface of an article. In embodiments, the indicia extends through a coating defining the outer surface of the article. The marking may include a laser-formed relief feature having a marking feature at least partially recessed relative to the coating. The relief feature may also include a recess wall that partially defines the recess. In aspects of the disclosure, the article is an electronic device or a component of an electronic device.
The techniques described herein use a laser to form the mark. In aspects of the disclosure, the technique uses a laser to form the relief features. The laserable parameters are specifically adapted to limit or prevent visual defects or cracks caused within the coating due to thermal effects of the laser. Further, the techniques described herein may be adapted to limit removal and/or roughening of the metallic material underlying the coating during depression formation. Thus, the laser-based marking techniques described herein may provide advantages over some conventional techniques, which may cause greater interference with the coating and/or the surface of the metal substrate. For example, the laser-based marking techniques described herein may provide advantages over some mechanical engraving or chemical etching techniques. Further, the laser-based techniques described herein may form recessed marking features having at least one dimension on a micrometer scale or a millimeter scale.
The indicia may be in the form of images, patterns, text, glyphs, symbols, or geometric shapes. For example, geometric shapes include, but are not limited to, straight lines, curved lines, and shapes such as circles, ovals, and polygons. Polygons include, but are not limited to, triangles, squares, rectangles, pentagons, and hexagons.
The indicia may include a relief feature that is partially recessed relative to the outer surface of the coating. For example, the recessed marking features may be recessed relative to the outer surface of the coating. The relief features may have a depth of less than 1mm, less than 500 μm, from about 100 μm to about 500 μm, from about 50 μm to about 150 μm, or from about 5 μm to about 30 μm. In aspects, the relief features have a width of about 20 μm to about 100 μm, less than about 1mm, less than about 1cm, or less than about 5 cm. Typically, the relief features are blind features and do not extend through the device component.
The relief features may also include one or more recess walls defining recesses in the coating, wherein the recess marking features are positioned at least partially below the recesses. For example, the relief feature may include a pair of recess walls defining a recess in the coating. The recessed indicia feature may define a bottom of the recess. The relief features may also include a perimeter at the outer surface of the coating, and may be formed using laser-based processing as described herein.
The visual appearance of the indicia and coating may be different to provide visual contrast. For example, the recessed indicia features may provide a different reflectivity and/or color than the outer surface of the coating. Further, the recessed indicia features may include visually discernable geometric features. The recessed indicia features may be formed along an outer surface of the metallic material. The metal material may form a part or all of the substrate. For example, the substrate may be formed of a metal material, in which case the substrate may be referred to as a metal substrate. Recessed indicia features may also be formed along the outer surface of the metal portion of the substrate.
For example, the visually discernable geometric features may be formed as indentations, protrusions, holes, or other geometric forms relative to the outer surface of the metal material. For example, the geometric features may have a depth of 10 μm to 500 μm. The recessed indicia features may include one or more grooves or channels forming indentations on the outer surface of the metallic material. Further, the recessed indicia feature may include a recess having a perimeter defining a circular, elliptical, or polygonal shape.
In embodiments, the groove or channel may have a width that is narrow relative to the width of the recessed indicia feature. For example, the groove or channel may have a width that is less than about 20% or less than about 10% of the width of the recessed indicia feature. As another example, the groove or channel can have a width that is greater than about 20% of the width of the recessed indicia feature and less than or equal to the width of the recessed indicia feature. As another example, the groove may have a v-shaped or u-shaped cross-section 123. As used herein, the terms "about" and "approximately" are used to explain relatively minor variations, such as +/-10%, +/-5%, or +/-2% variations. For example, the width of the groove or channel may be greater than its depth, equal to its depth, or less than its depth. In embodiments, the depth of the grooves or channels is less than the thickness of the coating.
The grooves or channels may take a variety of forms. For example, the groove may form a perimeter around a portion of the recessed indicia feature. Additional features of the mark, such as texture features (e.g., surface finish) or color features (e.g., metal oxide layer) may thus be inward from the perimeter. The recessed indicia feature may also comprise a pattern of a plurality of grooves. For example, the recessed indicia features may include a plurality of grooves that are aligned to form a hatch pattern. As another example, the marker features may include a first set of grooves aligned to form a first hatch pattern and a second set of grooves aligned to form a second hatch pattern angled with respect to the first hatch pattern to form a cross hatch pattern. As another example, geometric features such as angles or grooves may be formed in the surface of the metallic material so as to present areas of the recessed markings at a particular angle relative to the horizontal plane.
In additional aspects, the geometric features can provide a degree of isolation between the recess walls of the relief features and the region of the recess marking features to be laser-based processed. Including such geometric features in the recess marking features can minimize damage to the recess walls of the relief features during laser-based processing. Suitable geometric features for this purpose include, but are not limited to, angles, curves, or grooves formed in the surface of the metallic material adjacent to the recessed walls of the relief features. For example, the angular geometric features may define an obtuse angle (e.g., an angle from 110 degrees to 160 degrees) with respect to the region of the recessed marking feature to be laser-based processed.
In aspects of the present disclosure, the color feature produces a structural color. Structural color can be caused by a variety of effects including light interference, light diffraction, and combinations thereof. In an embodiment, the color feature comprises a metal oxide layer configured to produce color by interference. The desired color can be produced at the desired viewing angle. In additional embodiments, the color features include diffractive features configured to produce color by diffraction, such as laser-induced periodic surface structures. In embodiments, the color feature does not include a pigment or ink.
The color of the color feature may be characterized using a color model. For example, in a Hue Saturation Value (HSV) color model, hue refers to one or more wavelengths of visible light (e.g., blue or magenta) observed when viewing a color feature, and the value refers to the lightness or darkness of the color and to the amount of light reflected from the color feature. Saturation relates to perceived chrominance, as judged in proportion to its luminance. As another example, coordinates in CIEL a b (CIELAB) color space may be used to characterize a color, where L denotes brightness, a denotes a position between red/magenta and green, and b denotes a position between yellow and blue. The color of the color feature may be determined using broadband or quasi-broadband illuminants. For example, CIE illuminants may be used.
Further, one or more colors may be characterized according to the wavelength of the perceived visible light (e.g., from about 380nm to about 750 nm). The colors have hues (e.g., primarily red, blue, yellow, or green). Spectral colors exist in the visible spectrum and are associated with relatively narrow bands of wavelengths. The non-spectral colors may include achromatic color systems (such as white, gray, or black), colors mixed from spectral colors (such as magenta), colors mixed from spectral colors and achromatic color systems, and metallic colors. For example, violet may be associated with light having a wavelength of about 380nm to about 450nm, blue may be associated with light having a wavelength of between about 450nm to about 495nm, cyan may be associated with light having a wavelength of between about 490nm to about 520nm, green may be associated with light having a wavelength of between 495nm and 570nm, yellow may be associated with light having a wavelength of between about 570nm to about 590nm, orange may be associated with light having a wavelength of between about 590nm to about 620nm, and red may be associated with light having a wavelength of between about 620nm to about 750 nm. Further, magenta may be associated with light having primarily red and blue/violet wavelengths.
In additional embodiments, the spectral reflectance curve of a signature feature can be used to describe its optical properties. The spectral reflectance curve can be obtained over the visible spectrum or over a wider range, such as about 400nm to about 1500 nm. Furthermore, the range of specular reflection or the directionality of the reflection may be measured.
The color feature having a metallic color may have a metallic luster. For example, a metallic color with a metallic luster may have a spectral reflectance curve with a relatively high reflectance over a relatively large portion of the visible spectrum, and may have primarily specular reflection. In embodiments, the color feature having a metallic luster has a spectral reflectance of at least 80%, at least 70%, at least 60%, at least 50%, or at least 40% over at least a portion of the visible spectrum. In embodiments, the metallic color may have a generally gray or "silvery" appearance when the spectral reflectance is substantially uniform over the visible spectrum. The laser coloration process can produce a structural color that modifies the gray or "silvery" appearance of the metal. For example, the laser coloration process may alter the spectral reflectance profile to reduce the reflectance of at least a portion of the blue and/or green portions of the visible spectrum, thereby producing a color feature that is at least partially gold in color.
In embodiments, the color feature may include an oxide layer that imparts color (i.e., a marking color) to the recessed marking feature. The metal oxide may be a thermally grown metal oxide. In additional embodiments, the oxide layer may impart more than one color to the recessed indicia features. In some aspects, a first portion of the oxide layer may provide a first marking color and a second portion of the oxide layer may provide a second marking color. Alternatively, the first portion of the oxide layer may be referred to as a first oxide layer, and the second portion of the oxide layer may be referred to as a second oxide layer.
In embodiments, a portion of the oxide can have a thickness or range of thicknesses configured to produce a desired hue or combination of hues, such as at a desired viewing angle. In additional aspects, the thickness of the oxide layer can be varied such that the color features blend different colors. For example, when the size of the recessed mark features is significantly larger than the spot size of the laser used to form the color features, the difference in heating of the metal substrate may produce some variation in the thickness of the oxide layer over the recessed mark features.
The textural features may comprise texture formed into the outer surface of the metallic material. In an embodiment, the textural features comprise a surface finish. The surface finish may at least partially define the reflectivity of the recessed mark features. For example, the surface finish may be characterized by the roughness of the outer surface of the metallic material. In additional embodiments, the textural features may include fine geometric features formed into the metallic material, such as hatching. The texture may be coated with a relatively thin oxide layer formed during the texturing process. In embodiments, a thinner oxide layer may produce little, if any, color effects, and may have a thickness of less than 5nm, less than 3nm, or less than 2 nm.
In embodiments, the laser-formed relief features extend through the multilayer coating. For example, the coating may include a first layer disposed on the metallic material and a second layer disposed on the first layer. In additional aspects, the coating consists of or consists essentially of the first layer and the second layer. The first coating may comprise pigment particles and a binder. The pigment particles may be inorganic pigment particles, such as metal oxide particles or carbon particles. In some aspects of the disclosure, the inorganic pigment particles impart a white or black color to the first coating. The adhesive may be a polymer or resin adhesive, such as an acrylate or epoxy adhesive. The pigment particles may be dispersed within the binder.
The second coating may comprise a transparent polymer. The transparent polymer may have a hardness and/or abrasion resistance greater than the hardness and/or abrasion resistance of the first coating layer. For example, the second coating may comprise an acrylate polymer or an epoxy polymer. The second coating may also include a filler material, such as a nanoscale inorganic material or a diamond material. For example, the multilayer coating can have a thickness of less than 1mm, such as from about 50 μm to about 500 μm.
In additional aspects, the indicia further comprises other features. In embodiments, a laser-formed color feature may be formed in one layer of the coating. For example, exposure of the pigment particles in the first coating to a laser beam may cause a color change in the pigment particles, which may be used to form a mark. As another example, exposure of the titanium dioxide particles in the first coating to a laser beam can produce darker color features within the coating.
These and other embodiments are discussed below with reference to fig. 1A-16. However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes only and should not be construed as limiting.
Fig. 1A shows a simplified example of an article. In some embodiments,
In additional aspects of the present disclosure,
As shown in fig. 1A,
The
As shown in fig. 1A, the
FIG. 1B shows an enlarged top view of the
FIG. 1C shows an enlarged top view (detail 2-2) of the
Fig. 1D is an exemplary cross-sectional view of the
The relief features 160 include recessed indicia features 166 that are recessed relative to the
As shown in fig. 1D, the
The
Further, the
The thickness of the metal oxide layer can affect the color of the recessed marking features in several ways. For example, the metal oxide layer may display color due to interference of light reflected from the metal oxide and the underlying metal substrate. In general, the interference color displayed depends on the thickness of the metal oxide. A metal oxide having too large a thickness to display an interference color may appear dark. When the metal oxide is very thin (or absent), the recessed indicia features may appear very bright or metallic in color. A variety of colors are available including, but not limited to, blue, purple, pink, red, orange, yellow, gold, brown, and green. The thickness of the metal oxide layer suitable for obtaining color by light interference may depend on the composition and crystallinity of the layer and the desired color to be obtained. For example, the thickness of the metal oxide layer may be 50nm to 500nm to obtain color by light interference. The above discussion regarding color features comprising metal oxide layers is not limited to the example of fig. 1D, but applies more generally to the color features of the present disclosure.
The
In embodiments, the
In embodiments, the
Fig. 1E is another exemplary cross-sectional view of the
The relief features 160 include recessed indicia features 166 that are recessed relative to the
Fig. 2-9 and 10B show schematic cross-sectional views of indicia along an exterior surface of an exemplary article. For example, the outer surface of the article of fig. 2-9 and 10B may be the front surface of the article. Alternatively, the article exterior surface of fig. 2-9 and 10B may be the back or side surface of the article. In aspects of the present disclosure, the articles of fig. 2-9 and 10B are electronic devices.
Fig. 2 shows a schematic cross-sectional view of an
As shown in fig. 2, the
Fig. 3 shows a schematic cross-sectional view of an
As shown in fig. 3, the
Fig. 4 illustrates a schematic cross-sectional view of another example marker 420 that includes a recessed marker feature 466 that includes a geometric feature 472. As shown in fig. 4, the geometric feature 472 is a channel (or groove) formed in the outer surface 414 of the metallic material 440 and having an angular cross-sectional shape. The channel 472 may have a width approximately equal to the width W of the recessed indicia feature 466. For example, the width of the geometric feature may be about 80% to 100% of the width of the recess width marker feature 466. The angle θ between wall 473a and wall 473b may be greater than about 45 degrees and less than 180 degrees, or from about 60 degrees to about 120 degrees. Wall 473a and wall 473b may also be referred to as a pair of channel walls or groove walls.
As shown in fig. 4, the device component 410 includes indicia 420 along the outer surface 402 of the article. The device component 410 includes a coating 430 along an outer surface 412 of a metallic material 440. Coating 430 includes a first layer 434 and a second layer 436. The marker 420 includes a relief feature 460 including a recessed marker feature 466 and a recessed wall 464. Recess wall 464 at least partially defines a recess 463.
Fig. 5 shows a schematic cross-sectional view of an additional
As shown in fig. 5, the
Fig. 6A shows a schematic cross-sectional view of an
As shown in fig. 6A, the thickness of the
As shown in fig. 6A, the
Fig. 6B shows a schematic cross-sectional view of an
Further, the
As shown in fig. 6B, the
In additional embodiments, one or more geometric features may be formed in the metal oxide layer. The geometric feature may be any geometric feature described herein. The plurality of geometric features may form a pattern. For example, a plurality of aligned grooves may be hatched.
In additional aspects, the indicia may include recessed indicia features comprising a first color defined in part by a first metal oxide thickness, and a second color defined in part by a second metal oxide thickness. Fig. 7 shows a schematic cross-sectional view of an
Recessed indicia features comprising a first metal oxide thickness and a second metal oxide thickness can be obtained by various methods. The second portion of the oxide layer may be grown to a different thickness than the first portion of the oxide layer. Further, laser ablation may be used to reduce the thickness of the oxide layer to the first thickness and/or the second thickness. Alternatively, the first portion of the oxide layer may be referred to as a first oxide layer, and the second portion of the oxide layer may be referred to as a second oxide layer.
As shown in fig. 7, the
As shown in fig. 7, the
Fig. 8 shows a schematic cross-sectional view of an additional exemplary marker 820. The marking 820 includes relief features 860 including geometric features 872 and recessed marking features 866 including a metal oxide layer 882. As shown, the metal oxide layer 882 is formed on the geometric feature 872 and has a thickness T. As previously discussed, the metal oxide layer 882 may have a thickness or range of thicknesses configured to produce a desired hue or combination of hues, such as at a desired viewing angle. In an embodiment, the desired viewing angle is about perpendicular to coating 830.
As shown in fig. 8, the geometric feature 872 may be a channel formed in the outer surface 814 of the metallic material 840. Channel 872 may have a cross-sectional shape that defines walls 873a and 873 b. The angle between wall 873a and wall 873b can be greater than about 45 degrees and less than 180 degrees, or from about 60 degrees to about 120 degrees. The channel feature 872 may have a width that is approximately equal to the width W of the recessed marking feature 866, such as about 80% to 100% of the width of the recessed marking feature 866.
A metal oxide layer 882 is formed along the outer surface 814 of the metallic material 840 and along at least a portion of the outer surface of the via 872. As shown, the metal oxide layer 882 can extend across a width approximately equal to the width W of the recessed marking feature 866. Due to the geometry of the underlying channel, the outer surface of oxide layer 882 on wall 873a may form an angle with the outer surface of oxide layer 882 on wall 873 b. The angle may be greater than about 45 degrees and less than 180 degrees, or from about 60 degrees to about 120 degrees.
As shown in fig. 8, the device component 810 includes indicia 820 along the outer surface 802 of the article. Device component 810 includes a coating 830 along outer surface 812 of metallic material 840. The coating 830 includes a first layer 834 and a second layer 836. The marker 820 includes relief features 860 including recessed marker features 866 and recessed walls 864.
In additional aspects, the marking may include a recessed marking feature comprising a first color defined in part by a first metal oxide thickness along a first wall of the groove or channel, and a second color defined in part by a second metal oxide thickness along a second wall of the groove or channel. The apparent color of the recessed indicia feature is attributable to the combined effect of the first color and the second color. The apparent color of such recessed indicia features may depend on the viewing angle. For example, from some perspectives, approximately equal amounts of the first and second walls may be visible, and both the first and second colors may appear as different colors. From other perspectives, the visible amount of the first wall can be substantially less than the visible amount of the second wall, and the color of the recessed indicia feature can be predominant or can appear to have the first color (or vice versa). Thus, the apparent color of the recessed indicia features may appear to be offset as the viewing angle changes.
Fig. 9 shows a schematic cross-sectional view of an additional
As shown in fig. 9,
As shown, the metal oxide layer may extend across a width approximately equal to the width W of the recessed
As shown in fig. 9, the
In additional aspects, the indicia includes at least two recessed indicia features. For example, the first recessed indicia feature may define a first region that is visually distinct from the coating. Each of the first and second recessed indicia features may include geometric features, color features, texture features, or a combination thereof. The second recessed marking feature may have a different visual attribute than the first recessed marking feature. The second recessed indicia feature may at least partially surround the first recessed indicia feature, or vice versa. 10A, 10B, 11A, 11B, and 11C illustrate non-limiting examples of markers including two recessed marker features.
The first recessed indicia feature and the second recessed indicia feature may encompass equal or unequal portions of the indicia. One or more visual properties of the larger of the first and second recessed marking features may dominate the appearance of the marking. For example, if the second recessed indicia feature is thinner relative to the first recessed indicia feature, the properties of the first recessed indicia feature may largely determine the appearance of the indicia. For example, the second recessed indicia feature may have a width less than the first recessed indicia feature and may form a full perimeter or partial perimeter around the first recessed indicia feature.
Fig. 10A illustrates an enlarged view of the
Fig. 10B shows a schematic cross-sectional view of the
As shown in fig. 10B, the
As shown in fig. 10B, the
Fig. 11A illustrates an enlarged view of another
As shown in fig. 11B, the relief features 1150 include recessed indicia features 1150. As shown in fig. 11B, the relief features 1150 include recessed indicia features 1156a, 1156B. As shown, the recessed indicia features 1156b comprise a plurality of grooves arranged in a cross-hatch pattern and are visually distinct from the
Fig. 11C illustrates an enlarged view of another indicium of fig. 1A, showing a top view of the relief features 1150. As shown in fig. 11B, the relief features 1150 include recessed indicia features 1156a, 1156B. The recessed marker features 1156b include a plurality of circular
The description of the present disclosure also encompasses processes for forming indicia along an outer surface of an article. The article may be an electronic device. The process may be performed on an article comprising the equipment component. The device component can include a substrate comprising a metallic material, and can further include a coating disposed on an outer surface of the substrate. The coating can be a multi-layer coating as described herein, including a first layer disposed on the metallic material and a second layer disposed on the first layer. The electronic device may include indicia formed along an outer surface of the device component, indicia formed within the coating, or a combination thereof.
In an embodiment, a process for forming a mark along an outer surface of a device component includes laser ablating a coating in a marked area to expose a metal portion of the device component and laser modifying the metal portion to form a recessed marking feature. The operation of laser modifying the metal portion may include at least one of laser texturing and laser coloring the metal portion. Further, the operation of laser modifying the metal portion may include laser shaping the metal portion to form the geometric feature. For example, the metal portion may be laser-formed by ablation to form the recess; the recess may then be laser textured and/or laser tinted. The metal portion may be laser textured by ablation, partial melting, or a combination thereof. In embodiments, the metal portion may be laser colored by annealing without substantial ablation or melting.
Fig. 12 illustrates a flow chart of an
For example, a vector pattern may be used to laser ablate a profile in a first portion of the coating, and a grating pattern may be used to laser ablate the coating within the profile, thereby laser ablating the remainder of the first portion of the coating. In some embodiments, the wavelength used to ablate the profile in the first portion of the coating may be different from the wavelength used to remove the remainder of the first portion of the coating within the profile.
For example, the laser used to ablate the profile in the first portion of the coating may have a pulse duration of from about 200fs to about 800fs, an average power of from about 0.5W to about 15W, or about 1W to about 10W. The repetition rate may be from about 10kHz to 750kHz, from about 10kHz to about 500kHz, or from about 10kHz to about 100 kHz. In some implementations, the laser can be operated in burst mode, where each burst includes a plurality of pulses. In an embodiment, the number of pulses in a burst may be 5 to 25. The scan speed may be about 1 mm/sec to about 50 mm/sec. The laser used to form the profile may be operated in a vector mode.
Further, the laser used to remove the remainder of the first portion of the coating may have a higher average power, repetition rate, and/or scanning speed than the laser used to form the profile. For example, the pulse duration may be about 200fs to about 800fs and the average power may be about 0.5W to about 15W or about 1W to about 10W. The repetition rate may be about 50kHz to about 1000kHz, or about 200kHz to about 750 kHz. In some implementations, the laser can be operated in burst mode, where each burst includes a plurality of pulses. In an embodiment, the number of pulses in a burst may be 5 to 25. The scan speed may be from about 100 mm/sec to about 1000 mm/sec, the hatch distance from about 5 μm to about 30 μm, and the number of scan passes from 1 to 8. The spot size may be 10 μm to 50 μm. The laser used to remove the remainder of the first portion of the coating may be operated in a grating mode. In embodiments, the profile may be formed using the same laser as the laser that removed the remainder of the first portion of the coating, or a different laser may be used.
As explained in further detail with respect to fig. 13A and 13B, the operation of removing the first portion of the coating using the first laser may form a recess extending through the coating. A second portion (the remainder) of the coating surrounds the recess and defines a recess wall. The operation of removing the first portion of the coating also exposes the metal portion of the substrate. The exposed metal portion is under the recess. The exposed metal portion may alternatively be referred to as a metal portion.
In an embodiment, the one or more lasers used in
As previously discussed, the process of forming the indicia along the outer surface of the article may include modifying the exposed metal portions with a laser to form recessed indicia features of the relief features.
The operation of laser texturing may use a second laser. For example, the second laser may be a femtosecond laser that generates pulses having an effective pulse duration in the femtosecond range. For example, a femtosecond laser may be used to form one or more geometric features (e.g., hatched as shown in fig. 11A-11B) into the exposed metal portions. Femtosecond lasers can generate wavelengths in the infrared range. The second laser may operate in a vector mode, a grating mode, or a combination thereof. The pulse duration may be from 200fs to 800fs, the average power may be from about 0.01W to about 15W, from about 1W to about 15W, or from about 0.01W to about 5W, and the repetition rate may be from about 50kHz to about 750kHz or from 50kHz to about 300 kHz. In some implementations, the laser can be operated in burst mode, where each burst includes a plurality of pulses. In an embodiment, the number of pulses in a burst may be 5 to 25. The scan speed may be about 750 mm/sec to about 1500 mm/sec, the hatch distance is up to 50 μm, and the number of scan passes is 1 to 25. The spot size may be about 10 μm to about 50 μm. Some geometric features, such as those shown in fig. 7 and 8, may be formed using multiple passes of the second laser. In some embodiments, the laser texturing operation includes multiple laser texturing operations under different laser operating conditions.
In some embodiments, in addition to or as an alternative to femtosecond lasers, nanosecond lasers producing pulses with effective pulse durations in the nanosecond range may be used. For example, a nanosecond laser may be used to polish the exposed metal portion, thereby modifying the roughness of the exposed metal portion. The laser may produce wavelengths in the near infrared range. The pulse duration may be from about 2ns to about 300ns, and the average power may be from about 0.01W to about 15W, from about 0.01W to about 5W, or from about 1W to about 10W. The repetition rate may be from about 50kHz to about 400 kHz. In some implementations, the laser can be operated in burst mode, where each burst includes a plurality of pulses. In an embodiment, the number of pulses in a burst may be 5 to 25. The scan speed may be from about 200 mm/sec to about 2000 mm/sec, the hatch distance from about 5 μm to about 30 μm, and the number of passes from 1 to 10. The spot size may be from about 10 μm to about 50 μm.
In an embodiment,
In additional embodiments,
In an embodiment,
In additional embodiments,
Fig. 13A, 13B, 13C and 13D schematically illustrate three stages in an exemplary process for forming indicia along an outer surface of an article. Fig. 13A shows an
Fig. 13B shows an
The operation of removing the first portion of the coating can continue by removing the remaining portion of the first portion of the coating that is within the profile defined by recess 1361 and also located below recess 1361. Different laser conditions may be used to form the profile rather than removing the remainder of the first portion of the coating. In an embodiment, the profiled laser may be operated under conditions that minimize damage to the
As shown in fig. 13C, removing the
The operation of removing the
Fig. 13D shows the
Fig. 14 illustrates a flow chart of an
As previously described with respect to
Fig. 15 shows a flow diagram of an
The
Further,
Fig. 16 is a block diagram of exemplary components of an exemplary article of manufacture or electronic device. The schematic representation shown in fig. 16 may correspond to the article (e.g., electronic device) shown in fig. 1A-1C described above. However, the article of fig. 1A-1C need not include all of the components shown in fig. 16. Fig. 16 may also more generally represent other types of electronic devices having indicia, as described herein. Further, the tagging techniques described herein may be used to tag components of
As shown in fig. 16, the
The
The
As shown in fig. 16, the
In some embodiments, the
In some embodiments,
The
In an embodiment, the
The
The electronic device may also include at least one
The following discussion applies to the electronic devices described herein to the extent that such devices may be used to obtain personally identifiable information data. It is well known that the use of personally identifiable information should comply with privacy policies and practices that are recognized as meeting or exceeding industry or government requirements for maintaining user privacy. In particular, personally identifiable information data should be managed and processed to minimize the risk of inadvertent or unauthorized access or use, and the nature of authorized use should be explicitly stated to the user.
The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the embodiments described. It will be apparent, however, to one skilled in the art that the embodiments may be practiced without the specific details. Thus, the foregoing descriptions of specific embodiments described herein are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the embodiments to the precise forms disclosed. It will be apparent to those skilled in the art that many modifications and variations are possible in light of the above teaching.
- 上一篇:一种医用注射器针头装配设备
- 下一篇:一种带有防护罩半封闭的木材激光切割装置