阅读说明：本技术 一种威士忌梅酒的生产工艺方法 (Production process method of whisky wine ) 是由 胡学顺 沈洪涛 于 2021-08-18 设计创作，主要内容包括：本发明公开了一种威士忌梅酒的生产工艺方法一种威士忌梅酒的生产工艺方法,所述威士忌酒以青梅为原料,通过威士忌和果酒酿造技术两者融合,选用优良专用酵母菌种、采用果汁生物酶解法和低温控温发酵后,生产出色香味俱佳的优质威士忌梅酒。通过将青梅作为主材料,使得青梅配比大于51％,通过威士忌和果酒酿造技术两者融合,选用优良专用酵母菌种、采用果汁生物酶解法、低温控温发酵、超滤膜技术等多项新工艺技术,生产出色香味俱佳的优质威士忌梅酒系列产品,且具备多种改善人体状况的功能,具有较强的市场竞争力,能直接应用于生产中,具有良好的产业化前景。(The invention discloses a production process method of whisky-plum wine, which is a production process method of whisky-plum wine. The green plums are used as main materials, so that the proportion of the green plums is more than 51 percent, high-quality whisky plum wine series products with good color, smell and taste are produced by combining whisky and fruit wine brewing technologies, selecting excellent special yeast strains, adopting fruit juice biological enzymolysis, low-temperature controlled fermentation, ultrafiltration membrane technology and other novel process technologies, and the high-quality whisky plum wine series products have multiple functions of improving human body conditions, have strong market competitiveness, can be directly applied to production and have good industrial prospects.)

1. A production process method of whisky wine is characterized by comprising the following steps: the whisky wine is prepared by taking green plums as raw materials, fusing whisky and fruit wine brewing technologies, selecting excellent special yeast strains, and performing fruit juice biological enzymolysis and low-temperature controlled fermentation to produce the high-quality whisky wine with good color, smell and taste.

2. A manufacturing process of whisky according to claim 1, characterized in that: the production method of the whisky wine comprises the following steps:

selecting proper raw materials. Wherein the raw materials mainly comprise; corn, barley, wheat, rye, malt and green plum, wherein the green plum accounts for 52%, the barley accounts for 25%, and the corn, the wheat, the rye and the malt account for 13% together. During selection, aiming at barley and green plums with more components, raw materials with full grains and clean surfaces without damage and rottenness are selected, and the raw materials with the qualified quality are screened by a screening device for wheat, corn, rye and malt.

And step two, gelatinizing and saccharifying the raw materials. Crushing corn, barley, wheat, rye and malt, sieving the crushed materials with a 20-40-mesh sieve, blending the crushed materials into powder slurry with water at the temperature of 40 ℃, cooking the powder slurry in a cooking pot at the temperature of 120 ℃ for 1-1.5 h under high pressure, completely gelatinizing the powder slurry, feeding the gelatinized powder slurry into a saccharifying pot, adding the malt into the saccharifying pot for saccharification, and sealing the saccharifying pot for later use, wherein the saccharifying process adopts a boiling method for three times, and the saccharifying temperature is 65-70 ℃; cleaning green plums, breaking peel, crushing separately, and sealing after crushing for use.

And step three, preparing fermentation liquor. After fermentation screening tests, whisky yeast and fruit wine yeast are used for fermentation together. The yeast culture medium is 12Bx wort, and the amplification culture method comprises the following steps: bevel storage tube (30 ℃/48h)10ml → liquid tube (28 ℃/24h)100ml → triangular flask (28 ℃/24h)1000ml → triangular flask (25 ℃/18h)15L → Ka's jar (22 ℃/16h) maturation wine mother.

And step four, fermenting. Feeding the saccharified mixed liquid and the crushed green plums into a fermentation tank, mixing to obtain fermented mash, inoculating mature yeast, and performing anaerobic fermentation. The inoculation temperature is 20-22 ℃, the fermentation temperature is controlled to be 20-30 ℃, and the fermentation time is 48-72 hours.

And step five, distilling. Fermenting the fermented mash to mature to form mature mash, measuring the alcohol content to be 7-8% (v/v), and immediately distilling. Distilling with kettle-type distiller to remove volatile components from the fermented glutinous rice, and storing in storage when alcohol concentration is not more than 45%.

Step six, aging and blending. Storing the wine in processed oak barrel for more than two years, adding pulp, blending, diluting with pure soft water to 15 + -1% alcohol concentration, mixing color, fragrance and taste of fermented fruit wine with mume fructus, storing for a certain time to make the wine transparent, filtering, and cooling; filtering, sterilizing, packaging, and making into qualified product for sale.

3. A manufacturing process of whisky according to claim 2, characterized in that: in the first step, the raw materials which do not meet the standard after screening are respectively collected and stored, and the poultry feed is prepared by adopting a drying and grinding mode, so that direct abandonment is avoided.

4. A manufacturing process of whisky according to claim 2, characterized in that: in the second step, in the cooking process of high-pressure cooking for 1-1.5 h, the change value of the pressure gauge is recorded, pressure supplementing and pressure reducing operations are carried out in time, the pressure in the steamer is kept stable, the steamer is cleaned in time after the cooking is finished, and the steamer is disinfected and dried after being cleaned.

5. A manufacturing process of whisky according to claim 2, characterized in that: and in the second step, the measurement of the saccharification temperature needs to be carried out more than three times, the interval time of the middle measurement is not less than 50 seconds, the measurement is respectively carried out on the top, the middle and the bottom of the saccharified substance during the measurement, and the average value of a plurality of groups of data is calculated.

6. A manufacturing process of whisky according to claim 2, characterized in that: and in the fourth step, when the fermentation temperature is controlled, the temperature outside the fermentation tank needs to be detected every three hours, and the surface heat preservation effect of the fermentation tank is judged by detecting the surface temperature around the fermentation tank.

7. A manufacturing process of whisky according to claim 2, characterized in that; and after blending is completed in the sixth step, sensory index detection is carried out in time, whether the brewed wine is golden yellow, clear, transparent and free of precipitate is visually observed, whether the brewed wine has inherent aroma of malt wine and green plum fruit wine and oak aroma generated by oak barrel storage is determined through fine temperature, and whether the brewed wine is sweet, mellow and tasty is judged through tasting.

8. A manufacturing process of whisky according to claim 2, characterized in that; the wine produced in the sixth step needs to be subjected to physicochemical index detection, including; alcohol content: 15% -16%; sugar degree: residual sugar (calculated by glucose) 40-50 g/L, acidity: 3.5-4.5 g/L of total acid (counted by citric acid); volatile acid (calculated by acetic acid) is less than or equal to 1.1g/L, and microorganism indexes are obtained; total number of bacteria: less than 50cfu/mL, and coliform bacteria less than or equal to 3MPN/100 mL; salmonella and staphylococcus aureus: and cannot be detected.

Technical Field

The invention relates to the technical field of wine brewing, in particular to a production process method of whisky.

Background

Whisky (Whisky) is distilled liquor brewed by taking grains as raw materials and rice sprouts as saccharifying agents, originally starts from Scotland, is one of four distilled liquors in the world, and is very popular in the international market. With the exception of scotland, there are whisky products in ireland, usa, canada, japan. The grains have different characteristics due to different used grain raw materials. The main raw materials of whisky production comprise malt, barley, corn, rye, oat and the like, and the American brewing regulation stipulates that only when certain cereal grains exceed 51 percent, the cereal grains can be named. For example, rye whisky dictates that the rye content is at least 51%. The whisky plum wine produced by fermenting corn, oat, malt and green plum serving as main raw materials according to the whisky production process has not been reported so far.

After being prepared, the existing whisky is only spirit which is only provided with certain flavor and is sold for purchasers to drink, but the existing whisky only has unique flavor in the actual drinking process, lacks certain functional action, has no special part in the aspects of improving the physical and mental states of drinkers, has more general purchasing power and has higher purchasing attraction only to people who like drinking wine.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a production process method of whisky, which solves the problem of low drinking value of the whisky.

In order to achieve the purpose, the invention provides the following technical scheme: a production process method of a whisky wine uses green plums as raw materials, the whisky wine is fused with a fruit wine brewing technology, excellent special yeast strains are selected, a fruit juice biological enzymolysis method and low-temperature control fermentation are adopted, and then the high-quality whisky wine with good color, smell and taste is produced.

Preferably, the production method of the whisky wine is as follows:

selecting proper raw materials. Wherein the raw materials mainly comprise; corn, barley, wheat, rye, malt and green plum, wherein the green plum accounts for 52%, the barley accounts for 25%, and the corn, the wheat, the rye and the malt account for 13% together. During selection, aiming at barley and green plums with more components, raw materials with full grains and clean surfaces without damage and rottenness are selected, and the raw materials with the qualified quality are screened by a screening device for wheat, corn, rye and malt.

And step two, gelatinizing and saccharifying the raw materials. Crushing corn, barley, wheat, rye and malt, sieving the crushed materials with a 20-40-mesh sieve, blending the crushed materials into powder slurry with water at the temperature of 40 ℃, cooking the powder slurry in a cooking pot at the temperature of 120 ℃ for 1-1.5 h under high pressure, completely gelatinizing the powder slurry, feeding the gelatinized powder slurry into a saccharifying pot, adding the malt into the saccharifying pot for saccharification, and sealing the saccharifying pot for later use, wherein the saccharifying process adopts a boiling method for three times, and the saccharifying temperature is 65-70 ℃; cleaning green plums, breaking peel, crushing separately, and sealing after crushing for use.

And step three, preparing fermentation liquor. After fermentation screening tests, whisky yeast and fruit wine yeast are used for fermentation together. The yeast culture medium is 12Bx wort, and the amplification culture method comprises the following steps: bevel storage tube (30 ℃/48h)10ml → liquid tube (28 ℃/24h)100ml → triangular flask (28 ℃/24h)1000ml → triangular flask (25 ℃/18h)15L → Ka's jar (22 ℃/16h) maturation wine mother.

And step four, fermenting. Feeding the saccharified mixed liquid and the crushed green plums into a fermentation tank, mixing to obtain fermented mash, inoculating mature yeast, and performing anaerobic fermentation. The inoculation temperature is 20-22 ℃, the fermentation temperature is controlled to be 20-30 ℃, and the fermentation time is 48-72 hours.

And step five, distilling. Fermenting the fermented mash to mature to form mature mash, measuring the alcohol content to be 7-8% (v/v), and immediately distilling. Distilling with kettle-type distiller to remove volatile components from the fermented glutinous rice, and storing in storage when alcohol concentration is not more than 45%.

Step six, aging and blending. Storing the wine in processed oak barrel for more than two years, adding pulp, blending, diluting with pure soft water to 15 + -1% alcohol concentration, mixing color, fragrance and taste of fermented fruit wine with mume fructus, storing for a certain time to make the wine transparent, filtering, and cooling; filtering, sterilizing, packaging, inspecting, and selling

Preferably, in the step one, the raw materials which do not meet the standard after screening are respectively collected and stored, and the poultry feed is prepared by adopting a drying and grinding mode, so that direct abandonment is avoided.

Preferably, in the second step, in the steaming process of high-pressure steaming for 1-1.5 h, the change value of the pressure gauge is recorded, pressure supplementing and pressure reducing operations are performed in time, the pressure in the steamer is kept stable, the steamer is cleaned in time after the steaming is completed, and the steamer is disinfected and dried after the cleaning.

Preferably, the measurement of the saccharification temperature in the second step needs to be carried out more than three times, the interval time of the middle measurement is not less than 50 seconds, the measurement is respectively carried out on the top, the middle and the bottom of the saccharide during the measurement, and the average value is calculated by multiple groups of data.

Preferably, in the fourth step, when the fermentation temperature is controlled, the temperature outside the fermentation tank needs to be detected every three hours, and the surface heat preservation effect of the fermentation tank is judged by detecting the surface temperature around the fermentation tank.

Preferably, after blending is completed in the sixth step, sensory index detection is carried out in time, whether the brewed wine is golden yellow, clear, transparent and free of precipitate is visually observed, whether the brewed wine has inherent aroma of malt wine and green plum fruit wine and oak aroma generated by oak barrel storage is determined, and whether the brewed wine is tasted and is judged to have soft, sweet, mellow and tasty and refreshing taste.

Preferably, the wine produced in the sixth step needs to be subjected to physicochemical index detection, including; alcohol content: 15% -16%; sugar degree: residual sugar (calculated by glucose) 40-50 g/L, acidity: 3.5-4.5 g/L of total acid (counted by citric acid); volatile acid (calculated by acetic acid) is less than or equal to 1.1g/L, and microorganism indexes are obtained; total number of bacteria: less than 50cfu/mL, and coliform bacteria less than or equal to 3MPN/100 mL; salmonella and staphylococcus aureus: and cannot be detected.

The beneficial effects are as follows:

the green plum wine contains vitamins, organic acids, trace elements, ethanol, ferment and other components, and modern pharmacology proves that the green plum wine has the functions of promoting metabolism, eliminating fatigue, promoting gastric acid secretion, promoting intestinal peristalsis and digestion, has the functions of sterilizing and relieving diarrhea, preventing calculus formation, beautifying and delaying senility, the green plums are used as main materials, the proportion of the green plums is more than 51 percent, the high-quality whisky plum wine series products with good color, smell and taste are produced by combining whisky and fruit wine brewing technologies, selecting excellent special yeast strains, adopting fruit juice biological enzymolysis method, low-temperature controlled fermentation, ultrafiltration membrane technology and other novel process technologies, the method has the function of improving the human body condition, has strong market competitiveness, can be directly applied to production, and has good industrialization prospect.

Detailed Description

All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a technical scheme that: a production process method of a whisky wine uses green plums as raw materials, the whisky wine is fused with a fruit wine brewing technology, excellent special yeast strains are selected, a fruit juice biological enzymolysis method and low-temperature control fermentation are adopted, and then the high-quality whisky wine with good color, smell and taste is produced.

The production method of the whisky wine comprises the following specific steps:

selecting proper raw materials. Wherein the raw materials mainly comprise; corn, barley, wheat, rye, malt and green plum, wherein the green plum accounts for 52%, the barley accounts for 25%, and the corn, the wheat, the rye and the malt account for 13% together. During selection, aiming at barley and green plums with more components, raw materials with full grains and clean surfaces without damage and rottenness are selected, and the raw materials with the qualified quality are screened by a screening device for wheat, corn, rye and malt.

And step two, gelatinizing and saccharifying the raw materials. Crushing corn, barley, wheat, rye and malt, sieving the crushed materials with a 20-40-mesh sieve, blending the crushed materials into powder slurry with water at the temperature of 40 ℃, cooking the powder slurry in a cooking pot at the temperature of 120 ℃ for 1-1.5 h under high pressure, completely gelatinizing the powder slurry, feeding the gelatinized powder slurry into a saccharifying pot, adding the malt into the saccharifying pot for saccharification, and sealing the saccharifying pot for later use, wherein the saccharifying process adopts a boiling method for three times, and the saccharifying temperature is 65-70 ℃; cleaning green plums, breaking peel, crushing separately, and sealing after crushing for use.

And step three, preparing fermentation liquor. After fermentation screening tests, whisky yeast and fruit wine yeast are used for fermentation together. The yeast culture medium is 12Bx wort, and the amplification culture method comprises the following steps: bevel storage tube (30 ℃/48h)10ml → liquid tube (28 ℃/24h)100ml → triangular flask (28 ℃/24h)1000ml → triangular flask (25 ℃/18h)15L → Ka's jar (22 ℃/16h) maturation wine mother.

And step four, fermenting. Feeding the saccharified mixed liquid and the crushed green plums into a fermentation tank, mixing to obtain fermented mash, inoculating mature yeast, and performing anaerobic fermentation. The inoculation temperature is 20-22 ℃, the fermentation temperature is controlled to be 20-30 ℃, and the fermentation time is 48-72 hours.

And step five, distilling. Fermenting the fermented mash to mature to form mature mash, measuring the alcohol content to be 7-8% (v/v), and immediately distilling. Distilling with kettle-type distiller to remove volatile components from the fermented glutinous rice, and storing in storage when alcohol concentration is not more than 45%.

Step six, aging and blending. Storing the wine in processed oak barrel for more than two years, adding pulp, blending, diluting with pure soft water to 15 + -1% alcohol concentration, mixing color, fragrance and taste of fermented fruit wine with mume fructus, storing for a certain time to make the wine transparent, filtering, and cooling; filtering, sterilizing, packaging, inspecting, and selling

In the first step, raw materials which do not meet the standard after screening are collected and stored respectively, and poultry feed is prepared in a drying and grinding mode, so that direct abandonment is avoided.

And in the second step, recording the change value of the pressure gauge in the cooking process of high-pressure cooking for 1-1.5 h, performing pressure supplementing and pressure reducing operation in time, keeping the pressure in the steamer stable, cleaning the steamer in time after finishing cooking, and sterilizing and drying the steamer after cleaning.

And in the second step, the measurement of the saccharification temperature needs to be carried out more than three times, the interval time of the middle measurement is not less than 50 seconds, the measurement is respectively carried out on the top, the middle and the bottom of the saccharified substance during the measurement, and the average value of a plurality of groups of data is calculated.

And in the fourth step, when the fermentation temperature is controlled, the temperature outside the fermentation tank needs to be detected every three hours, and the surface heat preservation effect of the fermentation tank is judged by detecting the surface temperature around the fermentation tank.

And after blending is completed in the sixth step, sensory index detection is carried out in time, whether the brewed wine is golden yellow, clear, transparent and free of precipitate is visually observed, whether the brewed wine has inherent aroma of malt wine and green plum fruit wine and oak aroma generated by oak barrel storage is determined, and whether the brewed wine is tasted and is judged to have soft, sweet, mellow and tasty taste.

Wherein, the wine produced in the sixth step needs to be subjected to physicochemical index detection, including; alcohol content: 15% -16%; sugar degree: residual sugar (calculated by glucose) 40-50 g/L, acidity: 3.5-4.5 g/L of total acid (counted by citric acid); volatile acid (calculated by acetic acid) is less than or equal to 1.1g/L, and microorganism indexes are obtained; total number of bacteria: less than 50cfu/mL, and coliform bacteria less than or equal to 3MPN/100 mL; salmonella and staphylococcus aureus: and cannot be detected.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.