阅读说明：本技术 一种自动化焊接焊枪清理作业装置 (Automatic change welding welder clearance operation device ) 是由 方煦晟 杨振华 李妙聪 于 2021-08-06 设计创作，主要内容包括：本发明提供了一种自动化焊接焊枪清理作业装置,属于机械技术领域。它解决了现有焊枪防堵剂常温下为油膏状,不适宜机器人焊枪枪嘴直接浸蘸的问题。本自动化焊接焊枪清理作业装置,包括带有焊枪的机器人和供焊枪完全伸入的防堵容器,焊枪上具有枪嘴,防堵容器上具有容腔,容腔内设有防堵剂,防堵容器外围绕有一层外隔板,外隔板与防堵容器之间填入具有隔热保温作用的隔热保温层,防堵容器内设有用于给防堵剂加温的加热装置以及调整加热装置的加热温度的调温装置。本发明具有保证焊枪能够完全伸入防堵剂中,增大与防堵剂的接触,能够更好的有效发挥防堵剂的功效,保持畅通,增大比热容,减少有害烟气的优点。(The invention provides an automatic welding gun cleaning operation device, and belongs to the technical field of machinery. The anti-blocking agent solves the problem that the existing anti-blocking agent for the welding gun is in an ointment shape at normal temperature and is not suitable for direct dipping of a gun nozzle of a robot welding gun. This automatic change welding welder clearance operation device, including the robot that has welder and the stifled container of preventing that supplies welder to stretch into completely, the rifle mouth has on the welder, prevents having on the stifled container and holds the chamber, holds the intracavity and is equipped with anti-blocking agent, prevents stifled container periphery around having a layer of outer baffle, outer baffle and prevent filling into the thermal-insulated heat preservation that has thermal-insulated heat preservation effect between the stifled container, prevent being equipped with the heating device that is used for heating for anti-blocking agent and adjusting heating device's heating temperature adjusting device in the stifled container. The invention has the advantages of ensuring that the welding gun can completely extend into the anti-blocking agent, increasing the contact with the anti-blocking agent, better and effectively playing the effect of the anti-blocking agent, keeping smooth, increasing the specific heat capacity and reducing harmful smoke.)

1. The utility model provides an automatic change welding gun clearance operation device, its characterized in that, including robot (2) that have welder (1) and supply welder (1) to stretch into totally prevent stifled container (4), welder (1) on have rifle mouth (3), prevent stifled container (4) on have the appearance chamber, hold the intracavity and be equipped with anti-blocking agent (5), prevent stifled container (4) periphery around having an outer baffle (6), outer baffle (6) and prevent to fill between stifled container (4) and have thermal-insulated heat preservation (7) of thermal-insulated heat preservation effect, prevent being equipped with in stifled container (4) and be used for heating temperature's temperature adjusting device (9) for heating device (8) and adjustment heating device (8) of anti-blocking agent (5) heating.

2. The automatic welding gun cleaning device according to claim 1, wherein a temperature probe sensor for measuring temperature is further arranged in the anti-blocking container (4).

3. The automated welding torch cleaning device according to claim 1, wherein the heating device (8) is a heat-generating plate.

4. An automated welding torch cleaning device according to claim 1, wherein the temperature regulating device (9) is a constant temperature heater.

Technical Field

The invention belongs to the technical field of machinery, and relates to an automatic welding gun cleaning operation device.

Background

The robot CO2 welding operation can stick a large amount of welding slag on the welding gun nozzle, and the welding slag has a great negative effect on the welding seam and the next welding: 1. causing the robot welding program to physically interfere with the weld; 2. the quality of the welding seam is influenced, and the welding seam is slag inclusion, bulge, no penetration, partial welding and the like.

When the gun cleaning station is used for cleaning a welding gun, the clearance between the reamer of the gun cleaning station and a nozzle of the welding gun is too small, so that the robot can generate biological interference collision alarm, and the clearance is too large, so that the cleaning effect is extremely poor.

In addition, current welder anti-blocking agent is the oleamen form at normal atmospheric temperature, is unsuitable to the direct dip in of robot welder rifle mouth to when using this oleamen form anti-blocking agent, welder only can partly contact anti-blocking agent, because welder temperature is high when using, solid-state anti-blocking agent directly sublimates the gaseousness, can produce a large amount of harmful smog polluted environment during, and the material consumption is big.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides an automatic welding gun cleaning operation device to improve the operation efficiency of a welding program, ensure that a welding gun can completely extend into an anti-blocking agent, increase the contact with the anti-blocking agent, better and effectively play the effect of the anti-blocking agent, keep smooth, increase the specific heat capacity and reduce harmful smoke.

The purpose of the invention can be realized by the following technical scheme: the utility model provides an automatic change welding gun clearance operation device, a serial communication port, including the robot that has welder with supply welder to stretch into totally anti-blocking container, welder on have a rifle mouth, anti-blocking container on have and hold the chamber, hold the intracavity and be equipped with anti-blocking agent, anti-blocking container peripheral around having the outer baffle of one deck, outer baffle and anti-blocking container between fill into the thermal-insulated heat preservation that has thermal-insulated heat preservation effect, anti-blocking container in be equipped with the heating device who is used for heating for anti-blocking agent and adjustment heating device's heating temperature's attemperator.

In the automatic welding gun cleaning device, the anti-blocking container is internally provided with a temperature probe sensor for measuring temperature.

In the above automatic welding gun cleaning device, the heating device is a heating plate.

In the above automatic welding gun cleaning device, the temperature adjusting device is a constant temperature heater.

Compared with the prior art, the automatic welding gun cleaning operation device has the following advantages:

1. the time for cleaning a welding gun link by the robot is greatly reduced, and the operation efficiency of a welding program is improved;

2. the physical loss of the nozzle of the welding gun accessory is reduced, and the loss number of the nozzle accessory is reduced;

3. the problem of damage to the fittings caused by manual cleaning and the time cost of the manual cleaning are avoided.

Drawings

Fig. 1 is a schematic structural view of the automatic welding gun cleaning device.

FIG. 2 is a schematic view of the construction of the anti-clogging container.

In the figure, 1, a welding gun; 2. a robot; 3. a gun nozzle; 4. an anti-blocking container; 5. an anti-blocking agent; 6. an outer partition plate; 7. a heat insulation layer; 8. a heating device; 9. a temperature adjusting device.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

As shown in fig. 1 and fig. 2, this automatic welding gun cleaning operation device, including robot 2 that has welder 1 and the anti-blocking container 4 that supplies welder 1 to stretch into completely, welder 1 is last to have a rifle mouth 3, anti-blocking container 4 is last to have the appearance chamber, it is equipped with anti-blocking agent 5 to hold the intracavity, anti-blocking container 4 is peripheral around having one deck external baffle 6, will prevent anti-blocking container 4 and make the intermediate layer formula, wherein prevent that anti-blocking container 4 is made for stainless steel material, and scald problem when preventing anti-blocking container 4 easy heat dissipation and people's hand contact, fill thermal-insulated heat preservation 7 that has thermal-insulated heat preservation effect between external baffle 6 and anti-blocking container 4, play thermal-insulated heat preservation effect, be equipped with in the anti-blocking container 4 and be used for the heating device 8 of anti-blocking agent 5 heating and adjust heating device 8's heating temperature's attemperator 9.

Preferably, a temperature probe sensor for measuring temperature is also arranged in the anti-blocking container 4.

Preferably, the heating device 8 is a heating plate.

Preferably, the temperature adjusting device 9 is a constant temperature heater.

The automatic welding gun cleaning operation device does not use physical tools like reamer, so that the problem of physical interference does not exist, and the link with high failure rate of the automatic gun cleaning operation link of the robot 2 is saved.

Through the constant temperature heater, form the molten state with the anti-blocking agent 5 of paste, make welder 1 can stretch into completely and prevent stifled container 4 in, increase contact anti-blocking agent 5, can be better effectively exert the efficiency of anti-blocking agent 5, keep unblocked, increase specific heat capacity, reduce harmful flue gas.

Preheating for 5 minutes by a constant temperature heater, heating the anti-blocking agent 5 to 75 ℃ by a heating disc to be preheated and melted into a liquid state, and stopping heating under the action of a temperature probe sensor after the temperature reaches 75 ℃; when the temperature is reduced to 55 ℃, the temperature is kept constant at about 55 ℃, and the anti-blocking agent 5 is always in a molten state.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.