阅读说明：本技术 一种焊接机器人的导电嘴更换装置 (Conductive nozzle replacing device of welding robot ) 是由 李书洪 于 2021-03-04 设计创作，主要内容包括：本发明涉及一种焊接机器人的导电嘴更换装置。采用的技术方案包括箱体、控制面板、盖板、废料计数传感器、废料盒、储料转盘、密码锁、电源模块、系统控制模块、垫板、出料计数传感器、电机。本发明提供了用于存放导电嘴的装置,并通过自动化控制可以实现自动出料,方便获取新的导电嘴来进行更换,同时也可以收集废的导电嘴,在出料及收集废导电嘴过程中都可以对其数量进行记录,方便掌握物料情况,便于管理及物料的补充工作,而设置的密码锁可以方便打开装置进行物料补充及取走废的导电嘴,同时也可以保障内部物料的安全。整个装置便于操作,方便了导电嘴的存放及收集工作,同时也能够有效提升导电嘴的更换效率。(The invention relates to a contact tip replacing device of a welding robot. The technical scheme who adopts includes box, control panel, apron, waste material count sensor, waste material box, storage carousel, trick lock, power module, system control module, backing plate, ejection of compact count sensor, motor. The invention provides a device for storing contact nozzles, automatic discharging can be realized through automatic control, new contact nozzles can be conveniently obtained for replacement, waste contact nozzles can be collected, the number of the waste contact nozzles can be recorded in the discharging and collecting processes, the material condition can be conveniently mastered, management and material supplement work are convenient, the arranged coded lock can conveniently open the device for material supplement and taking away the waste contact nozzles, and meanwhile, the safety of internal materials can be guaranteed. The whole device is convenient to operate, facilitates the storage and collection of the contact tips, and can effectively improve the replacement efficiency of the contact tips.)

1. The utility model provides a device is changed to welding robot's conductive nozzle, its characterized in that, includes box (1), the preceding bottom of box (1) is provided with gets magazine (101), position fixedly connected with mounting panel (102) and division board (103) about becoming in box (1) inner chamber, division board (103) are the L type and seted up down feed opening (104) on it, division board (103) below fixedly connected with inclined plane board (106), inclined plane board (106) lower part edge extends to in getting magazine (101), mounting panel (102) upper surface fixedly connected with backing plate (10), backing plate (10) with set up feed opening (105) on mounting panel (102) with down feed opening (104) correspond the position, install control panel (2) on box (1) front face, box (1) open-top and at the lateral wall rotation install apron (3), fixed mounting has waste material count sensor (4) on apron (3) lower surface, box (1) side upper portion with apron (3) correspond the position and install trick lock (7), apron (3) pass through trick lock (7) pin fixed, mounting panel (102) upper surface with waste material count sensor (4) correspond position fixedly connected with waste material box (5), mounting panel (102) lower surface fixed mounting has motor (12), the pivot of motor (12) is passed mounting panel (102) with backing plate (10) and fixedly connected with storage carousel (6), storage carousel (6) rotate install in backing plate (10) upper surface, mounting panel (102) lower surface is in go up blanking mouth (105) and correspond the position and install ejection of compact count sensor (11), install power module (8) and system control module (9) on the lateral wall behind box (1) inner chamber, the control panel (2), the waste counting sensor (4), the discharging counting sensor (11), the motor (12), the power module (8) and the system control module (9) are electrically connected.

2. The contact tip replacing device for a welding robot according to claim 1, wherein: the side edge of the cover plate (3) is fixedly connected with a lock tongue (301), the lock tongue (301) is correspondingly inserted into the coded lock (7), a waste material opening (302) is formed in the position, corresponding to the waste material counting sensor (4), of the cover plate (3), and the waste material opening (302) corresponds to the waste material box (5).

3. The contact tip replacing device for a welding robot according to claim 1, wherein: storage cavity (601) have evenly been seted up along the equidistant storage cavity that has seted up in marginal position on storage carousel (6), storage cavity (601) are the diameter that through-hole and diameter are greater than the contact tip that needs deposit.

4. The contact tip replacing device for a welding robot according to claim 1, wherein: the power module (8) is correspondingly provided with a power switch on the rear side wall of the box body (1).

5. The contact tip replacing device for a welding robot according to claim 1, wherein: the backing plate (10) is made of wear-resistant materials.

Technical Field

The invention relates to the technical field of welding equipment, in particular to a contact tube replacing device of a welding robot.

Background

In the production process of products, welding operation needs to be carried out on some parts and parts, a welding gun is needed to be used for implementation, a welding robot with higher working efficiency can be used on some production lines, a welding gun contact tube and a nozzle on the welding robot can be worn after the welding robot works for a period of time, particularly the contact tube has higher wear degree, and the worn contact tube can influence the welding quality; therefore, the contact tube is required to be replaced after working for a period of time, and the contact tube is required to be replaced for one time in the actual production process within 2-4 hours generally; in the existing production, the replacement of the contact nozzles is mostly carried out manually, and a batch of contact nozzles need to be replaced each time, workers carry new contact nozzles and collect the damaged contact nozzles which are replaced in the replacement process, so that the work progress of the workers is influenced, and the contact nozzles are easily lost or damaged.

Disclosure of Invention

In view of the problems in the prior art, the invention discloses a conductive nozzle replacing device of a welding robot, which adopts the technical scheme that the device comprises a box body, a material taking box is arranged at the bottom of the front surface of the box body, a mounting plate and a partition plate are fixedly connected at the upper position and the lower position in the inner cavity of the box body, the partition plate is L-shaped and is provided with a lower material dropping port, an inclined plate is fixedly connected below the partition plate, the lower edge of the inclined plate extends into the material taking box, the upper surface of the mounting plate is fixedly connected with a backing plate, the backing plate and the mounting plate are provided with upper material dropping ports corresponding to the lower material dropping ports, the front surface of the box body is provided with a control panel, the top of the box body is provided with an opening, a cover plate is rotatably arranged on the side wall, a waste counting sensor is fixedly arranged on the lower, the apron passes through the trick lock pins fixedly, the mounting panel upper surface with the waste material counting sensor corresponds position fixedly connected with waste material box, fixed surface installs the motor under the mounting panel, the pivot of motor is passed the mounting panel with backing plate and fixedly connected with storage carousel, the storage carousel rotates to be installed the backing plate upper surface, the mounting panel lower surface is in go up the blanking mouth and correspond the position and install ejection of compact counting sensor, install power module and system control module on the lateral wall behind the inner chamber of the box, control panel waste material counting sensor ejection of compact counting sensor the motor with electric connection between the system control module.

As a preferred scheme of the present invention, a lock tongue is fixedly connected to a side edge of the cover plate, the lock tongue is correspondingly inserted into the combination lock, a waste material opening is formed in a position of the cover plate corresponding to the waste material counting sensor, and the waste material opening corresponds to the waste material box.

As a preferable scheme of the invention, the material storage rotary disc is uniformly provided with material storage cavities at equal intervals along the edge position, and the material storage cavities are through holes and have diameters larger than the diameters of the conductive nozzles to be stored.

As a preferable scheme of the present invention, a power switch is disposed on a rear side wall of the box body at a position corresponding to the power module.

As a preferred scheme of the invention, the backing plate is made of wear-resistant materials.

The invention has the beneficial effects that: the invention provides a device for storing contact nozzles, automatic discharging can be realized through automatic control, new contact nozzles can be conveniently obtained for replacement, waste contact nozzles can be collected, the number of the waste contact nozzles can be recorded in the discharging and collecting processes, the material condition can be conveniently mastered, management and material supplement work are convenient, the arranged coded lock can conveniently open the device for material supplement and taking away the waste contact nozzles, and meanwhile, the safety of internal materials can be guaranteed. The whole device is convenient to operate, facilitates the storage and collection of the contact tips, and can effectively improve the replacement efficiency of the contact tips.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a sectional view of the internal structure of the present invention.

In the figure: 1-box body, 101-material taking box, 102-mounting plate, 103-separation plate, 104-material dropping opening, 105-material dropping opening, 106-inclined plane plate, 2-control panel, 3-cover plate, 301-bolt, 302-material dropping opening, 4-waste counting sensor, 5-waste material box, 6-material storage turntable, 601-material storage cavity, 7-coded lock, 8-power module, 9-system control module, 10-backing plate, 11-material discharging counting sensor and 12-motor.

Detailed Description

Example 1

As shown in fig. 1 to 2, the conductive nozzle replacing device for a welding robot according to the present invention adopts a technical scheme that the device comprises a box body 1, a material taking box 101 is arranged at the bottom of the front of the box body 1, a mounting plate 102 and a partition plate 103 are fixedly connected at the upper and lower positions in the inner cavity of the box body 1, the partition plate 103 is L-shaped and is provided with a lower material dropping port 104, an inclined plate 106 is fixedly connected below the partition plate 103, the lower edge of the inclined plate 106 extends into the material taking box 101, the upper surface of the mounting plate 102 is fixedly connected with a backing plate 10, the backing plate 10 and the mounting plate 102 are provided with an upper material dropping port 105 at the position corresponding to the lower material dropping port 104, the front surface of the box body 1 is provided with a control panel 2, the top of the box body 1 is opened and is rotatably provided with a cover plate 3 on the side wall, a coded lock 7 is arranged at the upper part of the side surface of the box body 1 corresponding to the cover plate 3, the cover plate 3 is locked and fixed by the coded lock 7, a waste material box 5 is fixedly connected to the upper surface of the mounting plate 102 at a position corresponding to the waste material counting sensor 4, the lower surface of the mounting plate 102 is fixedly provided with a motor 12, the rotating shaft of the motor 12 penetrates through the mounting plate 102 and the backing plate 10 and is fixedly connected with a material storage turntable 6, the material storage rotary disc 6 is rotatably arranged on the upper surface of the backing plate 10, the discharging counting sensor 11 is arranged on the lower surface of the mounting plate 102 at the position corresponding to the upper blanking port 105, install power module 8 and system control module 9 on the lateral wall behind the 1 inner chamber of box, control panel 2 waste material count sensor 4 ejection of compact count sensor 11 motor 12 with power module 8 with electric connection between the system control module 9.

The side edge of the cover plate 3 is fixedly connected with a lock tongue 301, the lock tongue 301 is correspondingly inserted into the coded lock 7, a waste material port 302 is formed in the position, corresponding to the waste material counting sensor 4, of the cover plate 3, and the waste material port 302 corresponds to the waste material box 5.

Storage cavity 601 has evenly been seted up along the edge position equidistant on the storage carousel 6, storage cavity 601 is the diameter that through-hole and diameter are greater than the conductive nozzle that needs deposit.

And a power switch is arranged on the rear side wall of the box body 1 at the position corresponding to the power module 8.

The backing plate 10 is made of wear-resistant materials.

The working principle of the invention is as follows: the cover plate 3 is locked by the coded lock 7 at day, a new conductive nozzle is placed in the storage cavity 601 on the storage turntable 6, when the conductive nozzle is replaced, a worker detaches the waste conductive nozzle from the welding robot and puts the waste conductive nozzle from the waste opening 302, the waste conductive nozzle falls into the waste box 5 after passing through the waste counting sensor 4, the waste counting sensor 4 counts and displays a new waste counting sum on the control panel 2, then the worker controls the motor 12 to rotate for a certain angle through the control panel 2, so that the motor 12 drives the storage turntable 6 to rotate for a certain angle, the new conductive nozzle in the storage cavity 601 falls from the upper blanking opening 105 and the lower blanking opening 104, the conductive nozzle passes through the discharge counting sensor 11 in the falling process, the discharge counting sensor 11 counts and displays a new discharge sum on the control panel 2, the conductive nozzle finally falls onto the inclined plate 106 and slides to the material taking box 101, the worker can take the new contact tip away and install it on the welding robot. After the material on the storage carousel 6 is used up, the total number of the ejection of compact that shows on control panel 2 is the same with deposit the total number of contact tube on the storage carousel 6, and the device can send the prompt tone this moment, and the workman then can open apron 3 through trick lock 7 to can supply new contact tube on the storage carousel 6, and take away useless contact tube in the waste material box 5, at last with waste material count and ejection of compact count return to zero on the control panel 2, the locking apron 3 can.

Components and circuit connections not described in detail herein are prior art.

Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes and modifications without inventive changes may be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.