阅读说明：本技术 一种齿轮锻造加工淬火设备及淬火方法 (Gear forging processing quenching equipment and quenching method ) 是由 马儒海 于 2021-07-05 设计创作，主要内容包括：本发明公开涉及五金淬火技术领域,具体为一种齿轮锻造加工淬火设备及淬火方法,包括冷却池,冷却池一侧上端一体连接设有支撑架,支撑架一侧下端通过连接臂水平设有加热环,所述冷却池内一侧下端一体设有控制台,控制台上端设有吸水口,吸水口上端活动罩接设有过滤组件,吸水口内中心竖直插接设有动力杆,且动力杆上端贯穿插接过滤组件上端中心设置,该装置通过将吸水口对冷却池内的冷却水不间断的进行循环回流过滤,在循环的过程中通过吸水口内设置持续旋转自清理的过滤筒对堵塞的大块污染物进行打散,提高过滤冷却水效率,通过齿轮淬火的自旋转同时控制顶板以及过滤筒运动,加速卸料,降低成本和能耗,操作简单,使用方便。(The invention relates to the technical field of hardware quenching, in particular to gear forging processing quenching equipment and a quenching method, which comprises a cooling pool, wherein the upper end of one side of the cooling pool is integrally connected with a support frame, the lower end of one side of the support frame is horizontally provided with a heating ring through a connecting arm, the lower end of one side in the cooling pool is integrally provided with a control console, the upper end of the control console is provided with a water suction port, a movable cover at the upper end of the water suction port is connected with a filtering component, a power rod is vertically inserted in the center of the water suction port, the upper end of the power rod penetrates through the center of the upper end of the inserted filtering component, the device continuously performs circulating reflux filtering on cooling water in the cooling pool through the water suction port, a filter cartridge which continuously rotates and self-cleans is arranged in the water suction port to break up blocked massive pollutants, the efficiency of filtering the cooling water is improved, and the self-rotation of gear quenching controls the movement of a top plate and the filter cartridge at the same time, accelerated unloading, low cost and energy consumption, simple operation and convenient use.)

1. The utility model provides a gear forging processing quenching equipment, includes cooling bath (1), and cooling bath (1) one side upper end body coupling is equipped with support frame (2), and support frame (2) one side lower extreme is equipped with heating ring (4) through linking arm (3) level, its characterized in that: the cooling pond is characterized in that a control console (5) is integrally arranged at the lower end of one side in a cooling pond (1), a water suction port (6) is arranged at the upper end of the control console (5), a filtering component is movably covered at the upper end of the water suction port (6), a power rod (7) is vertically inserted into the center of the water suction port (6), the upper end of the power rod (7) is arranged at the center of the upper end of the inserted filtering component in a penetrating manner, a guide plate (8) is obliquely arranged at one side in the cooling pond (1), a blocking-preventing component is arranged at the lower end of the guide plate (8) at the lower end of the cooling pond (1), and a conveying component is obliquely arranged at the lower end of one side of the guide plate (8) at the cooling pond (1).

2. The gear forging processing quenching device of claim 1, wherein: the cooling pond is characterized in that a discharging plate (10) is arranged at the upper end of one side in the cooling pond (1) in an integrated horizontal connection mode, a material pushing assembly is arranged at the upper end of one side of the discharging plate (10), and a gear (11) is sleeved on the upper end of the power rod (7) in a penetrating and inserting mode with the discharging plate (10).

3. The gear forging processing quenching device of claim 2, wherein: the outer circumferential surface of one side of a central hole of the power rod (7) inserted gear (11) is symmetrically embedded with a plurality of elastic sheets (12), and one side of each elastic sheet (12) is respectively contacted with one side of the central hole of the gear (11).

4. The gear forging processing quenching device of claim 2, wherein: the material pushing assembly comprises a rebound box (13), a push block (15) is horizontally inserted into one side of the rebound box (13) through four guide rods (9) and two first springs (14), a limit block is arranged on one side of the four guide rods (9) in the inserted push block (15), and an inclined plane is arranged at the upper end of one side of the push block (15).

5. The gear forging processing quenching device of claim 2, wherein: the diameter of the gear (11) is larger than that of a through hole in one side of the discharging plate (10) which is sleeved with the power rod (7), and the upper end of one side of the guide plate (8) is arranged at the lower end of one side of the discharging plate (10).

6. The gear forging processing quenching device of claim 1, wherein: the filter assembly comprises a connecting cover (16), a filter cartridge (17) is welded to the lower end of the connecting cover (16), a disc is integrally arranged on the outer circumferential surface of the lower end of the filter cartridge (17), a plurality of rollers (18) are vertically and symmetrically arranged at the lower end of the disc, and the lower ends of the rollers (18) are respectively contacted with the upper end of the console (5).

7. The gear forging processing quenching device of claim 6, wherein: a plurality of filtration pores have been seted up to the symmetry on cartridge filter (17), and the integrative vertical two axostylus axostyles that are equipped with in water sucking mouth (6) upper end all cup joints through the bearing on two axostylus axostyles and is equipped with cleaning roller (19), and even symmetry is equipped with a plurality of clearance needles on cleaning roller (19), and a plurality of clearance needles of cleaning roller (19) one side plug-in are arranged in a plurality of filtration pores of cartridge filter (17) one side.

8. The gear forging processing quenching device of claim 6, wherein: the power rod (7) and the connecting hole at the upper end of the connecting cover (16) are both arranged in a square structure, and the power rod (7) is positioned under the heating ring (4).

9. The gear forging processing quenching device of claim 6, wherein: the anti-blocking component comprises a top plate (20), a plate groove is formed in the lower end of the guide plate (8), the top plate (20) is movably inserted into the plate groove through a rotating shaft, a platform is integrally and horizontally arranged on one side of the lower end of the guide plate (8), a groove is formed in the upper end of the platform, a sliding rod is horizontally inserted into the groove, a top block (21) is movably sleeved on one side of the sliding rod, a jacking arm (22) is arranged on one side of the top block (21) through a first pin shaft, one side, opposite to the first pin shaft, of the jacking arm (22) is connected with one side of the top plate (20) through a second pin shaft, a second spring (23) is sleeved on one side of the top block (21) of the sliding rod, the conveying component comprises a conveying belt (25), a plurality of anti-slip ribs are uniformly arranged on the conveying belt (25), the upper end of the lower end of one side of the conveying belt (25) is positioned right below the lower end of one side of the guide plate (8), a shifting block (24) is arranged on one side of the disc, and the length of one side of the shifting block (24) far away from the disc is greater than that of one side of the top block (21) far away from the disc.

10. A gear forging work quenching method according to any one of claims 1 to 9, comprising the steps of:

the method comprises the following steps: when in use, the gear (11) is placed above the power rod (7) and is pre-positioned and fixed through the elastic sheet (12);

step two: then starting a heating ring (4) to heat the gear and a water pumping motor which is common in the prior art in a water suction port (6);

step three: after heating is finished, the power rod (7) descends to bring the gear (11) into cooling water of the cooling pool (1);

step four: then the gear (11) is sequentially contacted with the push block (15) and the stripper plate (10), when the push plate (15) extrudes the first spring (14), the gear (11) is separated from the power rod (7) under the action of the stripper plate (10), and under the action of the push block (15), the gear (11) falls on the conveyor belt (25) through the guide plate (8);

step five: during the heating process of the gear (11), the gear is driven to rotate through the power rod (7), the gear keeps rotating after entering cooling water, meanwhile, the connecting cover (16) is driven to control the filter cartridge (17) to rotate, and the plurality of filter holes are in intermittent contact with the cleaning needles in sequence to strengthen the filtering effect of the filter cartridge (17);

step six: starting the conveyor belt (25), when the shifting block (24) rotates to one side of the top block (20), pushing the top block (20) to slide along the sliding rod through the inclined surface, then controlling the top plate (20) to jack up along the rotating shaft through the jacking arm (22), jacking the gear (11) between the guide plate (8) and the conveyor belt (25), and preventing blockage;

step seven: and then lifting the power rod (7) to carry out repeated feeding operation in the same way.

Technical Field

The invention relates to the technical field of hardware quenching, in particular to gear forging processing quenching equipment and a quenching method.

Background

The gear is one of indispensable spare parts in mechanical transmission, the application of gear is very extensive, so life and quality of gear are crucial, gear life-span improvement and wear-resisting one of the common means of gear are quenching, gear among the prior art because the cooling water contacts with the gear after heating for a long time in the quenching process, the cooling water contains a large amount of iron fillings and debris, directly change the cooling water, the cost is higher and the operation is complicated, if not clear up in time, long-time later, debris in the cooling water bonds the piece, the adhesion is at the gear, reduce gear finished product looks, and the quenching quality, and gear among the prior art still is unloaded through personnel most commonly after quenching, increase work load, reduce production efficiency, it is very inconvenient to use.

Disclosure of Invention

The invention aims to provide gear forging processing quenching equipment and a quenching method, which aim to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: including the cooling tank, cooling tank one side upper end an organic whole is connected and is equipped with the support frame, and support frame one side lower extreme is equipped with the heating ring through the linking arm level, the integrative control cabinet that is equipped with of one side lower extreme in the cooling tank, the control cabinet upper end are equipped with the water sucking mouth, and the activity cover connects and is equipped with filtering component on the water sucking mouth, and the vertical grafting in center in the water sucking mouth is equipped with the power pole, and the power pole upper end runs through grafting filtering component upper end center and sets up, a lopsidedness is equipped with the guide plate in the cooling tank, and the guide plate lower extreme is equipped with prevents stifled subassembly, and the guide plate one side lower extreme slope of cooling tank is equipped with conveying assembly.

Preferably, the integrative horizontally connect in one side upper end in the cooling tank is equipped with the stripper, and stripper one side upper end is equipped with and pushes away the material subassembly, and the power rod upper end runs through the grafting stripper and cup joints and be equipped with the gear.

Preferably, the outer circumference of one side of the power rod inserted gear center hole is symmetrically embedded with a plurality of elastic sheets, and one side of each elastic sheet is respectively contacted with one side of the gear center hole.

Preferably, the material pushing assembly comprises a rebound box, a push block is horizontally inserted and connected with one side of the rebound box through four guide rods and two first springs, a limit block is arranged on one side of each of the four guide rods in the insertion push block, and an inclined plane is arranged at the upper end of one side of the push block.

Preferably, the diameter of the gear is larger than the diameter of a through hole in one side of the discharging plate sleeved with the power rod, and the upper end of one side of the guide plate is arranged at the lower end of one side of the discharging plate.

Preferably, the filtering component comprises a connecting cover, a filter cartridge is welded to the lower end of the connecting cover, a disc is integrally arranged on the outer circumferential surface of the lower end of the filter cartridge, a plurality of rollers are symmetrically arranged on the lower end of the disc in a vertical mode, and the lower ends of the rollers are respectively contacted with the upper end of the console.

Preferably, a plurality of filtration pores have been seted up to the symmetry on the cartridge filter, the integrative vertical two axostylus axostyles that are equipped with in water sucking mouth upper end, all cup joint through the bearing on two axostylus axostyles and be equipped with the cleaning roll, and even symmetry is equipped with a plurality of clearance needles on the cleaning roll, and a plurality of clearance needle plug-ins in the filtration pores of cartridge filter one side are arranged in to cleaning roll one side.

Preferably, the power rod and the connecting hole at the upper end of the connecting cover are both arranged in a square structure, and the power rod is positioned under the heating ring.

Preferably, the anti-blocking component comprises a top plate, a plate groove is formed in the lower end of the guide plate, the top plate is movably inserted into the plate groove through a rotating shaft, a platform is arranged on one side of the lower end of the guide plate in an integrated horizontal mode, a groove is formed in the upper end of the platform, a sliding rod is horizontally inserted into the groove, a top block is movably sleeved on one side of the sliding rod, a top holding arm is arranged on one side of the top block through a first pin shaft, one side, opposite to the first pin shaft, of the top holding arm is connected with one side of the top plate through a second pin shaft, a second spring is sleeved on one side of the top block of the sliding rod, the conveying component comprises a conveying belt, a plurality of anti-slip ribs are uniformly arranged on the conveying belt, the upper end of the lower end of one side of the conveying belt is located under the lower end of one side of the guide plate, a shifting block is arranged on one side of the disc, and the length of one side of the shifting block, which is far away from one side of the disc, is greater than the length of the shifting block from one side of the disc.

A gear forging processing quenching method comprises the following steps:

the method comprises the following steps: when in use, the gear is placed above the power rod and is pre-positioned and fixed through the elastic sheet;

step two: then starting a heating ring to heat the gear and start a water pumping motor which is common in the prior art in a water suction port;

step three: after heating is finished, the gear is brought into cooling water of the cooling pool through descending of the power rod;

step four: then the gear is sequentially contacted with the push block and the stripper plate, when the first spring is extruded by the push plate, the gear is separated from the power rod under the action of the stripper plate, and falls on the conveyor belt through the guide plate under the action of the push block;

step five: during the period, when the gear is heated, the gear is driven to rotate through the power rod, the gear keeps rotating after entering cooling water, meanwhile, the connecting cover is driven to control the filter cartridge to rotate, and the plurality of filter holes are in intermittent contact with the cleaning needle in sequence to strengthen the filtering effect of the filter cartridge;

step six: the conveying belt is started, when the shifting block rotates to one side of the top block, the top block is pushed to slide along the sliding rod through the inclined surface, then the top plate is controlled to jack up along the rotating shaft through the jacking arm, and the gear falling between the guide plate and the conveying belt is jacked to prevent blockage;

step seven: and then lifting the power rod to repeat the feeding operation in the same way.

Compared with the prior art, the invention has the beneficial effects that:

1. the device continuously performs circulating backflow filtration on cooling water in the cooling tank through the water suction port, and a filter cartridge which is continuously rotated and self-cleaned is arranged in the water suction port to break up large blocked pollutants in the circulating process, so that the efficiency of filtering the cooling water is improved;

2. the self-rotation of gear quenching controls the movement of the top plate and the filter cartridge at the same time, so that the unloading is accelerated, the cost and the energy consumption are reduced, the operation is simple, and the use is convenient.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of portion A of FIG. 1 according to the present invention;

FIG. 3 is a schematic view of the portion B of FIG. 1 according to the present invention;

FIG. 4 is a schematic view of the invention at location C of FIG. 1;

fig. 5 is a schematic perspective view of the connecting cover of the present invention.

In the figure: the device comprises a cooling pool 1, a support frame 2, a connecting arm 3, a heating ring 4, a control console 5, a water suction opening 6, a power rod 7, a guide plate 8, a guide rod 9, a discharging plate 10, a gear 11, an elastic sheet 12, a rebound box 13, a first spring 14, a push block 15, a connecting cover 16, a filter cartridge 17, a roller 18, a cleaning roller 19, a top plate 20, a top block 21, a jacking arm 22, a second spring 23, a shifting block 24 and a conveyor belt 25.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a gear forging quenching apparatus: the cooling device comprises a cooling pool 1, wherein the upper end of one side of the cooling pool 1 is integrally connected with a support frame 2, the lower end of one side of the support frame 2 is horizontally provided with a heating ring 4 through a connecting arm 3, the lower end of one side in the cooling pool 1 is integrally provided with a control console 5, the upper end of the control console 5 is provided with a water suction port 6, the upper end of the water suction port 6 is movably covered and connected with a filtering component, the center in the water suction port 6 is vertically inserted and connected with a power rod 7, the upper end of the power rod 7 penetrates through the center of the upper end of the filtering component, one side in the cooling pool 1 is obliquely provided with a guide plate 8, the lower end of the guide plate 8 is provided with an anti-blocking component, the anti-blocking component comprises a top plate 20, the lower end of the guide plate 8 is provided with a plate groove, the top plate 20 is movably inserted and connected with the plate groove through a rotating shaft, one side of the lower end of the guide plate 8 is integrally and horizontally provided with a platform, a sliding rod is horizontally inserted and connected with a top block 21, a jacking arm 22 is arranged on one side of a jacking block 21 through a first pin shaft connection, one side, opposite to the first pin shaft, of the jacking arm 22 is connected with one side of a top plate 20 through a second pin shaft, a second spring 23 is sleeved on one side of the jacking block 21 of a sliding rod, the conveying assembly comprises a conveying belt 25, a plurality of anti-sliding edges are uniformly arranged on the conveying belt 25, the upper end of the lower end of one side of the conveying belt 25 is positioned under the lower end of one side of a guide plate 8, a shifting block 24 is arranged on one side of the upper end of a disc, the length of the shifting block 24, far away from the disc, is greater than the length of the jacking block 21, far away from the disc, the lower end of one side of the guide plate 8 of a cooling pool 1 is obliquely provided with a conveying assembly, a discharging plate 10 is integrally and horizontally connected with the upper end of one side of the cooling pool 1, a material pushing assembly is arranged on the upper end of one side of the discharging plate 10, a gear 11 penetrates through and is sleeved with the discharging plate 10, a plurality of elastic pieces 12 are symmetrically embedded on one side of the power rod 7, of the central hole of the gear 11, and one side of the elastic sheet 12 is respectively contacted with one side of a central hole of the gear 11, the material pushing assembly comprises a rebound box 13, one side in the rebound box 13 is horizontally inserted with a push block 15 through four guide rods 9 and two first springs 14, one side in the push block 15 inserted with the four guide rods 9 is all provided with a limiting block, the upper end of one side of the push block 15 is provided with an inclined plane, the diameter of the gear 11 is larger than the diameter of a through hole at one side of a discharging plate 10 sleeved with a power rod 7, the upper end of one side of a guide plate 8 is arranged at the lower end of one side of the discharging plate 10, the filter assembly comprises a connecting cover 16, the lower end of the connecting cover 16 is welded with a filter cylinder 17, the outer circumferential surface of the lower end of the filter cylinder 17 is integrally provided with a disc, the lower end of the disc is vertically and symmetrically provided with a plurality of rollers 18, the lower ends of the rollers 18 are respectively contacted with the upper end of the control console 5, the filter cylinder 17 is symmetrically provided with a plurality of filter holes, and the upper end of the water suction port 6 is integrally and vertically provided with two shaft rods, the two shaft levers are sleeved with a cleaning roller 19 through a bearing, the cleaning roller 19 is uniformly and symmetrically provided with a plurality of cleaning needles, a plurality of cleaning needles on one side of the cleaning roller 19 are inserted into a plurality of filter holes on one side of the filter cartridge 17, the connecting holes at the upper ends of the power rod 7 and the connecting cover 16 are both arranged in a square structure, the power rod 7 is positioned under the heating ring 4, the anti-blocking component comprises a top plate 20, the lower end of the guide plate 8 is provided with a plate groove, the top plate 20 is movably inserted into the plate groove through a rotating shaft, one side of the lower end of the guide plate 8 is integrally and horizontally provided with a platform, the upper end of the platform is provided with a groove, a sliding rod is horizontally inserted into the groove, one side of the sliding rod is movably sleeved with a top block 21, one side of the top block 21 is provided with a supporting arm 22 through a first pin shaft joint, one side, which is opposite to the first pin shaft of the supporting arm 22 is connected with one side of the top plate 20 through a second pin, and one side of the top block 21 of the sliding rod is sleeved with a second spring 23, the conveying assembly comprises a conveying belt 25, a plurality of anti-slip ribs are uniformly arranged on the conveying belt 25, the upper end of the lower end of one side of the conveying belt 25 is located under the lower end of one side of the guide plate 8, a shifting block 24 is arranged on one side of the upper end of the disc, and the length of one side, away from the disc, of the shifting block 24 is greater than the length of one side, away from the disc, of the top block 21.

A gear forging processing quenching method comprises the following steps:

the method comprises the following steps: when in use, the gear 11 is placed above the power rod 7 and is pre-positioned and fixed through the elastic sheet 12;

step two: then starting a heating ring 4 to heat the gear and a water pumping motor which is common in the prior art in a water suction port 6;

step three: after heating is finished, the power rod 7 descends to bring the gear 11 into the cooling water of the cooling pool 1;

step four: then the gear 11 is sequentially contacted with the pushing block 15 and the discharging plate 10, when the pushing plate 15 extrudes the first spring 14, the gear 11 is separated from the power rod 7 under the action of the discharging plate 10, and the gear 11 falls on the conveying belt 25 through the guide plate 8 under the action of the pushing block 15;

step five: during the heating process of the gear 11, the gear is driven to rotate through the power rod 7, the gear keeps rotating after cooling water enters, meanwhile, the connecting cover 16 is driven to control the filter cartridge 17 to rotate, and the plurality of filter holes are in intermittent contact with the cleaning needles in sequence to strengthen the filtering effect of the filter cartridge 17;

step six: starting the conveyor belt 25, when the shifting block 24 rotates to one side of the top block 20, pushing the top block 20 to slide along the slide rod through the inclined surface, then controlling the top plate 20 to jack up along the rotating shaft through the jacking arm 22, jacking the gear 11 between the guide plate 8 and the conveyor belt 25, and preventing blockage;

step seven: and then lifting the power rod 7 to repeat the feeding operation in the same way.

The working principle is as follows: when the device is used, the gear 11 is placed above the power rod 7, pre-positioning and fixing are carried out through the elastic sheet 12, then the heating ring 4 is started to heat the gear and the water pumping motor which is common in the prior art in the water suction opening 6 is started, the gear 11 is brought into cooling water in the cooling pool 1 through the descending of the power rod 7 after heating is finished, then the gear 11 is sequentially contacted with the push block 15 and the discharge plate 10, then when the push block 15 extrudes the first spring 14, the gear 11 is separated from the power rod 7 under the action of the discharge plate 10, under the action of the push block 15, the gear 11 falls on the conveyor belt 25 through the guide plate 8, during the period, when the gear 11 is heated, the gear is driven to rotate through the power rod 7 and keeps rotating after cooling water enters, meanwhile, the connecting cover 16 is driven to control the filter cylinder 17 to rotate, the plurality of filter holes are sequentially contacted with the cleaning needles intermittently, so as to strengthen the filtering effect of the filter cylinder 17, and starting the conveyor belt 25, when the shifting block 24 rotates to one side of the top block 20, pushing the top block 20 to slide along the sliding rod through the inclined surface, then controlling the top plate 20 to jack up along the rotating shaft through the jacking arm 22, jacking the gear 11 between the guide plate 8 and the conveyor belt 25 to prevent blockage, and then lifting the power rod 7 to perform repeated feeding operation in the same way.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.