阅读说明：本技术 一种高效退火装置 (High-efficient annealing device ) 是由 陈惠民 于 2020-12-31 设计创作，主要内容包括：本发明公开了一种高效退火装置,包括支撑底座,所述支撑底座上动力滑动机构；所述动力滑动机构上滑动连接有夹持机构；所述支撑底座的一端固定有冷却室机构；所述支撑底座的另一端固定有加热炉机构；所述动力滑动机构包括直线滑轨；所述直线滑轨上滑动连接有支撑滑块；所述支撑滑块的四个角分别固定有限位支撑柱；四个所述限位支撑柱之间固定有夹持机构；所述支撑滑块上固定有步进电机；所述步进电机的输出端同轴连接有传动齿轮；所述支撑底座上设置有限位齿排；所述传动齿轮与限位齿排啮合。该发明的有益效果是比较省时,省力,效率高,对铜线的固定效果好,自动控制限位闸门的打开和关闭,自动化程度高,安全。(The invention discloses an efficient annealing device, which comprises a supporting base, wherein a power sliding mechanism is arranged on the supporting base; the power sliding mechanism is connected with a clamping mechanism in a sliding manner; a cooling chamber mechanism is fixed at one end of the supporting base; a heating furnace mechanism is fixed at the other end of the supporting base; the power sliding mechanism comprises a linear sliding rail; the linear sliding rail is connected with a supporting sliding block in a sliding manner; limiting support columns are respectively fixed at four corners of the support sliding block; a clamping mechanism is fixed among the four limiting support columns; a stepping motor is fixed on the supporting slide block; the output end of the stepping motor is coaxially connected with a transmission gear; the supporting base is provided with a limiting tooth row; the transmission gear is meshed with the limiting tooth row. The automatic control device has the advantages of time saving, labor saving, high efficiency, good fixing effect on the copper wire, automatic control of the opening and closing of the limit gate, high automation degree and safety.)

1. An efficient annealing device is characterized in that: the device comprises a supporting base (1), wherein a power sliding mechanism (2) is arranged on the supporting base (1); the power sliding mechanism (2) is connected with a clamping mechanism (5) in a sliding way; a cooling chamber mechanism (4) is fixed at one end of the supporting base (1); a heating furnace mechanism (3) is fixed at the other end of the supporting base (1); the power sliding mechanism (2) comprises a linear slide rail (21); the linear slide rail (21) is connected with a supporting slide block (24) in a sliding way; limiting support columns (25) are respectively fixed at four corners of the support sliding block (24); a clamping mechanism (5) is fixed among the four limiting support columns (25); (ii) a A stepping motor (27) is fixed on the supporting slide block (24); the output end of the stepping motor (27) is coaxially connected with a transmission gear (28); a limiting tooth row (22) is arranged on the supporting base (1); the transmission gear (28) is meshed with the limiting tooth row (22); the clamping mechanism (5) comprises a limiting supporting plate (51); four corners of the limiting support plate (51) are respectively fixed with a vertical plate seat (52); an upper limiting clamping plate (54) is fixed on the vertical plate seat (52); an adjusting stud (55) is arranged on the upper limiting clamping plate (54); a fastening rotary block (57) is fixed at the upper end of the adjusting stud (55); a limited fastening block (56) is fixed at the lower end of the adjusting stud (55); and a lower supporting clamping plate (53) is fixed on the vertical plate seat (52) relative to the lower part of the upper limiting clamping plate (54).

2. A high efficiency annealing apparatus according to claim 1, wherein: the heating furnace mechanism (3) comprises a heating furnace body (31); a first support frame (32) is fixed on the heating furnace body (31); a first hydraulic cylinder (33) is fixed on the first support frame (32); a limit gate (6) is fixed at the telescopic end of the first hydraulic cylinder (33); a lifting hydraulic cylinder (34) is fixed inside the heating furnace body (31); a transverse supporting column (35) is fixed at the telescopic end of the lifting hydraulic cylinder (34); a U-shaped limiting clamping plate (36) is fixed on the transverse supporting column (35); and heating tube rows (37) are respectively fixed on the upper surface and the lower surface of the inner wall of the U-shaped limiting clamping plate (36).

3. A high efficiency annealing apparatus according to claim 1, wherein: the cooling chamber mechanism (4) comprises a cooling chamber (41); a second support frame (42) is fixed on the cooling chamber (41); a second hydraulic cylinder (43) is fixed on the second support frame (42); a limit gate (6) is fixed at the telescopic end of the second hydraulic cylinder (43); a water delivery pipe row (44) is arranged in the cooling chamber (41); the water delivery pipe row (44) is provided with a plurality of water spray heads (45).

4. A high efficiency annealing apparatus according to claim 3, wherein: the water delivery pipe row (44) is connected with a pipeline joint (46) through a connecting flange.

5. A high efficiency annealing apparatus according to claim 1, wherein: the supporting slide block (24) is provided with a PLC (26) used for controlling the forward rotation or the reverse rotation and the time length of the stepping motor (27).

6. A high efficiency annealing apparatus according to claim 1, wherein: the lower supporting clamping plate (53) and the upper limiting clamping plate (54) are in one-to-one correspondence up and down.

7. A high efficiency annealing apparatus according to claim 1, wherein: and a first limiting groove for the clamping mechanism (5) to pass through is formed in the heating furnace body (31).

8. A high efficiency annealing apparatus according to claim 1, wherein: and a second limiting groove for the clamping mechanism (5) to pass through is formed in the cooling chamber (41).

9. A high efficiency annealing apparatus according to claim 1, wherein: and the linear slide rail (21) is provided with a limiting gate groove (23) which is used for being in sliding connection with the supporting slide block (24).

Technical Field

The invention relates to the technical field of high-efficiency annealing, in particular to a high-efficiency annealing device.

Background

After a copper wire is subjected to a drawing process, residual internal stress is generated inside the copper wire, the copper wire becomes hard and brittle outside the copper wire, the internal stress needs to be eliminated and the comprehensive performance of the copper wire needs to be recovered through a necessary heat treatment process, the process is generally to perform annealing treatment on the copper wire, and therefore a high-efficiency annealing device is needed.

However, the existing high-efficiency annealing device still has the problems of time consumption, labor waste, low efficiency, poor fixing effect on copper wires, incapability of automatically controlling the opening and closing of a limiting gate, low automation degree and insecurity.

Therefore, the time and labor are saved, the efficiency is high, the fixing effect on the copper wire is good, the opening and the closing of the automatic control limiting gate are realized, the automation degree is high, and the safe high-efficiency annealing device is very necessary.

Disclosure of Invention

The invention aims to provide an efficient annealing device to solve the problems in the background technology.

In order to realize the purpose, the invention provides the following technical scheme: an efficient annealing device comprises a supporting base, wherein a power sliding mechanism is arranged on the supporting base; the power sliding mechanism is connected with a clamping mechanism in a sliding manner; a cooling chamber mechanism is fixed at one end of the supporting base; a heating furnace mechanism is fixed at the other end of the supporting base; the power sliding mechanism comprises a linear sliding rail; the linear sliding rail is connected with a supporting sliding block in a sliding manner; limiting support columns are respectively fixed at four corners of the support sliding block; a clamping mechanism is fixed among the four limiting support columns; a stepping motor is fixed on the supporting slide block; the output end of the stepping motor is coaxially connected with a transmission gear; the supporting base is provided with a limiting tooth row; the transmission gear is meshed with the limiting tooth row; the clamping mechanism comprises a limiting supporting plate; vertical plate seats are respectively fixed at four corners of the limiting supporting plate; an upper limiting clamping plate is fixed on the vertical plate seat; an adjusting stud is arranged on the upper limiting clamping plate; a fastening rotary block is fixed at the upper end of the adjusting stud; a limiting fastening block is fixed at the lower end of the adjusting stud; and a lower supporting clamping plate is fixed on the vertical plate seat relative to the lower part of the upper limiting clamping plate.

Preferably, the heating furnace mechanism comprises a heating furnace body; a first support frame is fixed on the heating furnace body; a first hydraulic cylinder is fixed on the first support frame; a limit gate is fixed at the telescopic end of the first hydraulic cylinder; a lifting hydraulic cylinder is fixed inside the heating furnace body; a transverse supporting column is fixed at the telescopic end of the lifting hydraulic cylinder; a U-shaped limiting clamping plate is fixed on the transverse supporting column; heating tube rows are respectively fixed on the upper surface and the lower surface of the inner wall of the U-shaped limiting clamping plate; for heating the copper wire.

Preferably, the cooling chamber mechanism comprises a cooling chamber; a second support frame is fixed on the cooling chamber; a second hydraulic cylinder is fixed on the second support frame; a limit gate is fixed at the telescopic end of the second hydraulic cylinder; a water delivery pipe row is arranged in the cooling chamber; the water delivery pipe row is provided with a plurality of water spraying heads; for annealing copper wire.

Preferably, the water delivery pipe row is connected with a pipeline joint through a connecting flange; the pipeline joint is connected with the water pipe.

Preferably, the support slider is provided with a PLC controller for controlling the forward rotation or the reverse rotation of the stepping motor and the time length.

Preferably, the lower supporting clamping plate and the upper limiting clamping plate are in one-to-one correspondence from top to bottom.

Preferably, the heating furnace body is provided with a first limiting groove for the clamping mechanism to pass through.

Preferably, the cooling chamber is provided with a second limiting groove for the clamping mechanism to pass through.

Preferably, the linear slide rail is provided with a limiting crossheading for being slidably connected with the support slide block.

Compared with the prior art, the invention has the beneficial effects that:

1. in the high-efficiency annealing device, a power sliding mechanism is connected with a clamping mechanism in a sliding way; the linear slide rail is connected with a supporting slide block in a sliding way; limiting support columns are respectively fixed at four corners of the support sliding block; a clamping mechanism is fixed between the four limiting support columns; (ii) a A stepping motor is fixed on the supporting slide block; the output end of the stepping motor is coaxially connected with a transmission gear; a limiting tooth row is arranged on the supporting base; the transmission gear is meshed with the limiting tooth row; use power slide mechanism to drive the removal about fixture, and then make fixture can pass in and out heating furnace body and cooling chamber automatically inside, degree of automation is high, avoids the workman to heat the copper line reuse house of accomplishing and clip the copper line of heating accomplishing and move inside the cooling chamber, and is more time-saving, laborsaving, efficient.

2. In the high-efficiency annealing device, vertical plate seats are respectively fixed at four corners of a limiting supporting plate; an upper limiting clamping plate is fixed on the vertical plate seat; an adjusting stud is arranged on the upper limiting clamping plate; a fastening rotary block is fixed at the upper end of the adjusting stud; a limiting fastening block is fixed at the lower end of the adjusting stud; the lower supporting clamping plate is fixed below the upper limiting clamping plate on the vertical plate seat, the copper wire needing to be processed is fixed by the clamping mechanism in a limiting mode, the copper wire is prevented from being separated from the device in the copper wire processing process, damage to the copper wire is caused, and the fixing effect on the copper wire is good.

3. In the high-efficiency annealing device, heating tube rows are respectively fixed on the upper surface and the lower surface of the inner wall of the U-shaped limiting clamping plate; the heating tube bank is used for heating the copper wire up and down, the heating efficiency is high, and a first hydraulic cylinder is fixed on the first support frame; a limit gate is fixed at the telescopic end of the first hydraulic cylinder; a second hydraulic cylinder is fixed on the second support frame; a limit gate is fixed at the telescopic end of the second hydraulic cylinder; and the opening and closing of the limit gate are automatically controlled, and the automation degree is high.

4. The high-efficiency annealing device supports a power sliding mechanism on a base; the power sliding mechanism is connected with a clamping mechanism in a sliding manner; a cooling chamber mechanism is fixed at one end of the supporting base; a heating furnace mechanism is fixed at the other end of the supporting base; owing to be provided with slide mechanism, heating furnace mechanism and cooling chamber mechanism, can heat, annealing integration goes on to the copper line, avoids the manual work to move the copper line that needs processing and removes, saves time, laborsaving, efficient to when avoiding the manual work to move the copper line of high temperature, the workman is scalded to the copper line of high temperature, and is safer.

Drawings

FIG. 1 is a schematic structural diagram of an efficient annealing device according to the present invention;

FIG. 2 is an enlarged view of the structure at A in FIG. 1;

FIG. 3 is a schematic structural diagram of a high-efficiency annealing apparatus according to the present invention;

FIG. 4 is a schematic structural diagram III of an efficient annealing apparatus according to the present invention;

FIG. 5 is a fourth schematic structural view of an efficient annealing apparatus according to the present invention;

FIG. 6 is a schematic structural view of an efficient annealing apparatus according to the present invention;

fig. 7 is a schematic structural diagram six of the high-efficiency annealing device of the invention.

In the figure: 1-a support base; 2-a powered sliding mechanism; 21-linear slide rail; 22-a limit tooth row; 23-limiting gate slot; 24-a support slide; 25-limiting support columns; 26-a PLC controller; 27-a stepper motor; 28-drive gear; 3-a heating furnace mechanism; 31-a heating furnace body; 32-a first support frame; 33-a first hydraulic cylinder; 34-a lifting hydraulic cylinder; 35-transverse supporting columns; a 36-U-shaped limiting clamping plate; 37-heating tube rows; 4-a cooling chamber mechanism; 41-a cooling chamber; 42-a second support; 43-a second hydraulic cylinder; 44-water conveying pipe rows; 45-water spray head; 46-line connection; 5-a clamping mechanism; 51-a limiting support plate; 52-vertical plate seat; 53-lower support splint; 54-upper limit splint; 55-adjusting stud; 56-limit fastening block; 57-fastening rotary block; 6-limiting gate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution of an efficient annealing apparatus: the device comprises a supporting base 1, wherein a power sliding mechanism 2 is arranged on the supporting base 1; the power sliding mechanism 2 is connected with a clamping mechanism 5 in a sliding manner; a cooling chamber mechanism 4 is fixed at one end of the supporting base 1; a heating furnace mechanism 3 is fixed at the other end of the supporting base 1; the power sliding mechanism 2 comprises a linear slide rail 21; the linear slide rail 21 is connected with a supporting slide block 24 in a sliding way; limiting support columns 25 are respectively fixed at four corners of the support slider 24; a clamping mechanism 5 is fixed between the four limiting support columns 25; a stepping motor 27 is fixed on the supporting slide block 24; the output end of the stepping motor 27 is coaxially connected with a transmission gear 28; the supporting base 1 is provided with a limiting tooth row 22; the transmission gear 28 is meshed with the limit tooth row 22; the clamping mechanism 5 comprises a limiting support plate 51; vertical plate seats 52 are respectively fixed at four corners of the limiting supporting plate 51; an upper limiting clamping plate 54 is fixed on the vertical plate seat 52; an adjusting stud 55 is arranged on the upper limiting clamping plate 54; a fastening rotary block 57 is fixed at the upper end of the adjusting stud 55; a limiting fastening block 56 is fixed at the lower end of the adjusting stud 55; and a lower support clamping plate 53 is fixed on the vertical plate seat 52 relative to the lower part of the upper limit clamping plate 54.

In this embodiment, the heating furnace mechanism 3 includes a heating furnace body 31; a first support frame 32 is fixed on the heating furnace body 31; a first hydraulic cylinder 33 is fixed on the first support frame 32; a limit gate 6 is fixed at the telescopic end of the first hydraulic cylinder 33; a lifting hydraulic cylinder 34 is fixed inside the heating furnace body 31; a transverse support column 35 is fixed at the telescopic end of the lifting hydraulic cylinder 34; a U-shaped limiting clamping plate 36 is fixed on the transverse supporting column 35; the upper surface and the lower surface of the inner wall of the U-shaped limiting clamping plate 36 are respectively fixed with a heating tube row 37; for heating the copper wire.

In the present embodiment, the cooling chamber mechanism 4 includes a cooling chamber 41; a second support frame 42 is fixed on the cooling chamber 41; a second hydraulic cylinder 43 is fixed on the second support frame 42; a limit gate 6 is fixed at the telescopic end of the second hydraulic cylinder 43; a water delivery pipe row 44 is arranged in the cooling chamber 41; the water delivery pipe row 44 is provided with a plurality of water spraying heads 45; for annealing copper wire.

In this embodiment, the water pipe row 44 is connected with a pipeline joint 46 through a connecting flange; connecting the line connection 46 to the water line.

In this embodiment, the supporting slider 24 is provided with a PLC controller 26 for controlling the forward rotation or reverse rotation and time duration of the stepping motor 27.

In this embodiment, the lower support clamp plate 53 and the upper limit clamp plate 54 correspond to each other one by one.

In this embodiment, the heating furnace body 31 is provided with a first limiting groove for the clamping mechanism 5 to pass through.

In this embodiment, the cooling chamber 41 is provided with a second limiting groove for the clamping mechanism 5 to pass through.

In this embodiment, the linear slide rail 21 is provided with a limiting gate groove 23 for slidably connecting with a support slider 24.

The working principle is as follows: firstly, a copper wire to be processed is placed between a lower supporting clamp plate 53 and an upper limiting clamp plate 54, then an adjusting stud 55 is rotated to enable the adjusting stud 55 to move downwards, and further a limiting fastening block 56 moves downwards, so that the limiting fastening block 56 supports the copper wire to be processed, the copper wire is fixed between the lower supporting clamp plate 53 and the limiting fastening block 56, then a first hydraulic cylinder 33 is started, the telescopic end of the first hydraulic cylinder 33 drives a limiting gate 6 connected with the first hydraulic cylinder 33 to move upwards, the first limiting groove is completely exposed, then a stepping motor 27 is started, the stepping motor 27 is rotated forwards, further the motor 27 drives a supporting slide block 24 to slide on a linear slide rail 21 towards a heating furnace mechanism 3, further the clamping mechanism 5 slides towards the heating furnace mechanism 3, the clamping mechanism 5 slides into a U-shaped limiting clamp plate 36, and the clamping mechanism 5 is clamped on the U-shaped limiting clamp plate 36, then the first hydraulic cylinder 33 is started again to extend the telescopic end of the first hydraulic cylinder 33, so that the telescopic end of the first hydraulic cylinder 33 drives the limit gate 6 connected with the first hydraulic cylinder 33 to move downwards, the limit gate 6 is used to cover the first limit groove, then the heating tube bank 37 is started, the heating tube bank 37 is used to heat and dry the copper wire to be processed, after the copper wire is heated and dried, the first hydraulic cylinder 33 is started to drive the telescopic end of the first hydraulic cylinder 33 to drive the limit gate 6 connected with the first hydraulic cylinder 33 to move upwards, the first limit groove is completely exposed, the second hydraulic cylinder 43 is started to drive the telescopic end of the second hydraulic cylinder 43 to drive the limit gate 6 to move upwards, the second limit groove is completely exposed, then the stepping motor 27 is started to reverse, so that the motor 27 drives the support slide block 24 to slide on the linear slide rail 21 towards the cooling chamber mechanism 4, further, the holding mechanism 5 is slid in the direction of the cooling chamber mechanism 4, the holding mechanism 5 is moved into the cooling chamber 41, and then the heated copper wire is subjected to water spray annealing treatment using the water delivery pipe row 44, the water spray head 45, and the pipe joint 46.

The technical effects are as follows: in the high-efficiency annealing device, a power sliding mechanism 2 is connected with a clamping mechanism 5 in a sliding way; the linear slide rail 21 is connected with a supporting slide block 24 in a sliding way; limiting support columns 25 are respectively fixed at four corners of the support slider 24; a clamping mechanism 5 is fixed between the four limiting support columns 25; (ii) a A stepping motor 27 is fixed on the supporting slide block 24; the output end of the stepping motor 27 is coaxially connected with a transmission gear 28; a limiting tooth row 22 is arranged on the supporting base 1; the transmission gear 28 is meshed with the limit tooth row 22; use power slide mechanism 2 to drive the removal about fixture 5, and then make fixture 5 can pass in and out heating furnace body 31 and cooling chamber 41 automatically inside, degree of automation is high, avoids the workman to carry the copper line that the heating was accomplished to the copper line reuse house that the heating was accomplished and moves inside cooling chamber 41, and is more saved time, laborsaving, efficient. In the high-efficiency annealing device, vertical plate seats 52 are respectively fixed at four corners of a limiting support plate 51; an upper limiting clamping plate 54 is fixed on the vertical plate seat 52; an adjusting stud 55 is arranged on the upper limiting clamping plate 54; a fastening rotary block 57 is fixed at the upper end of the adjusting stud 55; a limiting fastening block 56 is fixed at the lower end of the adjusting stud 55; the lower supporting clamping plate 53 is fixed below the upper limiting clamping plate 54 on the vertical plate seat 52, the copper wire needing to be processed is fixed and limited by the clamping mechanism 5, the copper wire is prevented from being separated from the device in the copper wire processing process, the damage to the copper wire is caused, and the fixing effect on the copper wire is good. In the high-efficiency annealing device, heating tube rows 37 are respectively fixed on the upper surface and the lower surface of the inner wall of a U-shaped limiting clamping plate 36; the heating tube bank 37 is used for heating the copper wire up and down, the heating efficiency is high, and the first support frame 32 is fixed with the first hydraulic cylinder 33; a limit gate 6 is fixed at the telescopic end of the first hydraulic cylinder 33; a second hydraulic cylinder 43 is fixed on the second support frame 42; a limit gate 6 is fixed to the telescopic end of the second hydraulic cylinder 43; and the opening and closing of the limiting gate 6 are automatically controlled, and the automation degree is high. The high-efficiency annealing device supports a power sliding mechanism 2 on a base 1; the power sliding mechanism 2 is connected with a clamping mechanism 5 in a sliding way; a cooling chamber mechanism 4 is fixed at one end of the supporting base 1; a heating furnace mechanism 3 is fixed at the other end of the supporting base 1; owing to be provided with slide mechanism 2, heating furnace mechanism 3 and cooling chamber mechanism 4, can heat, annealing integration goes on to the copper line, avoids the manual work to move the copper line that needs processing and removes, saves time, laborsaving, efficient to when avoiding the manual work to move the copper line of high temperature, the workman is scalded to the copper line of high temperature, and is safer.

It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.