Button cell preparation method
阅读说明:本技术 扣式电池的制备方法 (Button cell preparation method ) 是由 许德胜 王永旺 曾玉祥 陈龙云 于 2020-08-31 设计创作,主要内容包括:本发明提供一种扣式电池的制备方法,涉及扣式电池制备技术领域。扣式电池的制备方法包括提供壳体、卷绕电芯、第一极耳和毛细管;将卷绕电芯和第一极耳放置于壳体内,且使得第一极耳与壳底接触;确定卷绕电芯的中心孔的位置;将毛细管插入卷绕电芯的中心孔内,以将第一极耳压紧在壳底上;将第一极耳和壳底焊接在一起。本发明的扣式电池的制备方法用于制备扣式电池,扣式电池的制备安全性提高,制备的扣式电池的质量和性能满足要求。(The invention provides a preparation method of a button cell, and relates to the technical field of button cell preparation. The preparation method of the button cell comprises the steps of providing a shell, a winding cell, a first tab and a capillary tube; placing the winding battery cell and a first tab in a shell, and enabling the first tab to be in contact with the shell bottom; determining the position of a central hole of a winding battery core; inserting a capillary tube into a central hole of the winding battery core to tightly press a first tab on the shell bottom; and welding the first tab and the shell bottom together. The preparation method of the button cell is used for preparing the button cell, the preparation safety of the button cell is improved, and the quality and the performance of the prepared button cell meet the requirements.)
1. A method for preparing a button cell is characterized by comprising the following steps:
providing a shell, a winding battery cell, a first tab and a capillary tube, wherein the shell comprises a shell bottom and a shell wall extending upwards from the periphery of the shell bottom, the winding battery cell is provided with a central hole, and the first tab is connected with one of a negative pole piece and a positive pole piece of the winding battery cell;
placing the wound cell and a first tab within the casing, and contacting the first tab with the casing bottom;
determining the position of a central hole of the winding battery core;
inserting the capillary tube into a central hole of the wound cell to compress the first tab against the casing bottom;
and welding the first tab and the shell bottom together.
2. The button cell battery preparation method according to claim 1, wherein the determining the position of the central hole of the winding cell specifically comprises:
imaging the winding battery cell to obtain graphic data;
and carrying out data processing on the graphic data to determine the position of the central hole of the winding battery core.
3. The method for preparing a button cell according to claim 1, wherein after the welding the first tab and the case bottom together, the method further comprises:
providing a cover plate assembly, wherein the cover plate assembly comprises a cover, a top cover and a sealing element, an inner hole is formed in the cover, a liquid injection port coaxial with the inner hole is formed in the top cover, the aperture of the liquid injection port is smaller than or equal to that of the inner hole, the outer diameter of the cover is larger than that of the top cover, and the top cover and the cover are in insulation sealing overlapping connection through the sealing element;
and welding the periphery of the shell wall and the outer periphery of the shell cover.
4. The method for preparing button cell battery according to claim 3, wherein after the welding the peripheral edge of the shell wall and the peripheral edge of the shell cover, the method further comprises:
providing a sealing nail;
and sealing the liquid injection port on the top cover by using the sealing nail.
5. The method for preparing button cell battery according to claim 3, wherein before welding the peripheral edge of the shell wall and the peripheral edge of the shell cover, the method further comprises:
providing a second tab, wherein the second tab is connected with the other one of the negative pole piece and the positive pole piece of the winding battery cell, and the polarity of the second tab is opposite to that of the first tab;
and welding the second tab and the top cover together.
6. The button cell battery preparation method according to any one of claims 1-5, wherein after the determining the position of the central hole of the wound cell and before the inserting the capillary tube into the central hole of the wound cell, the method further comprises:
and correcting the position of the winding battery cell according to the position of the central hole of the winding battery cell.
7. The method for preparing button cell battery according to any of claims 1-5, wherein the first tab and the case bottom are welded together, specifically:
use laser welding equipment will welding together at the bottom of first utmost point ear and the shell, wherein, first utmost point ear deviates from the welding area at the bottom of the shell has the seal of welding, deviate from at the bottom of the shell the welding area of first utmost point ear is the smooth surface, perhaps, first utmost point ear deviates from the welding area at the bottom of the shell and deviate from at the bottom of the shell the welding area of first utmost point ear all has the seal of welding.
8. The method for preparing button cell batteries according to claim 7, wherein the shape of the solder print is dot-shaped or linear.
9. The method for preparing button cell batteries according to claim 8, wherein the number of the solder prints is greater than or equal to two.
10. The method for preparing button cell batteries according to claim 8, wherein the distance between the solder stamp and the inner wall of the capillary is greater than zero.
Technical Field
The invention relates to the technical field of button cell preparation, in particular to a button cell preparation method.
Background
Button cells, also called button cells, are cells that are similar in size to a small button, generally having a large diameter and a small thickness. Button cell is along with the development and the progress of science and technology, and the wide application is on wearable equipment, for example on electronic product such as wireless earphone, motion wrist-watch, bracelet, ring.
The existing button cell comprises a shell, a cover plate assembly and a winding cell, wherein the winding cell is accommodated in an accommodating cavity surrounded by the shell and the cover plate assembly, a positive pole piece of the winding cell is connected with a positive pole lug, and a negative pole piece of the winding cell is connected with a negative pole lug so as to supply power to the outside.
In the existing button cell preparation process, a negative electrode tab and a shell are generally welded together in a resistance welding manner. However, when the negative electrode tab and the case are welded by resistance welding, when there is a gap between the negative electrode tab and the case, there is a risk of fire explosion during welding.
Disclosure of Invention
In view of the above problems, the invention provides a button cell preparation method to solve the problem of fire explosion risk during resistance welding.
In order to achieve the above object, the embodiments of the present invention provide the following technical solutions:
the embodiment of the invention provides a preparation method of a button cell, which comprises the following steps:
providing a shell, a winding battery cell, a first tab and a capillary, wherein the shell comprises a shell bottom and a shell wall extending upwards from the periphery of the shell bottom, the winding battery cell is provided with a central hole, and the first tab is connected with one of a negative pole piece and a positive pole piece of the winding battery cell;
placing the winding battery cell and a first tab in a shell, and enabling the first tab to be in contact with the shell bottom;
determining the position of a central hole of a winding battery core;
inserting a capillary tube into a central hole of the winding battery core to tightly press a first tab on the shell bottom;
and welding the first tab and the shell bottom together.
Compared with the prior art, the preparation method of the button cell provided by the invention has the following advantages:
in the preparation method of the button cell provided by the embodiment of the invention, the capillary tube is inserted into the central hole of the winding battery core, and the first tab is tightly pressed on the shell bottom by utilizing the capillary tube, so that the probability of fire explosion during welding is effectively reduced when the capillary tube and the first tab are welded together, the preparation safety of the button cell is further improved, and the quality and the performance of the prepared button cell meet the requirements. In addition, the side wall of the capillary tube can also protect the hole wall of the central hole of the winding battery cell, so that the damage of a welding tool to the winding battery cell during welding is effectively reduced, and the quality and the performance of the prepared button cell can meet the requirements.
In some possible embodiments, determining the position of the central hole of the wound battery cell specifically includes:
imaging the winding battery cell to obtain graphic data;
and carrying out data processing on the graphic data to determine the position of the central hole of the winding battery core.
In some possible embodiments, after welding the first tab and the case bottom together, the method further includes:
providing a cover plate assembly, wherein the cover plate assembly comprises a cover, a top cover and a sealing piece, an inner hole is formed in the cover, a liquid injection port coaxial with the inner hole is formed in the top cover, the aperture of the liquid injection port is smaller than or equal to that of the inner hole, the outer diameter of the cover is larger than that of the top cover, and the top cover and the cover are in insulation sealing overlapping connection through the sealing piece;
and welding the periphery of the shell wall and the outer periphery of the shell cover.
In some possible embodiments, after welding the periphery of the housing wall and the periphery of the housing cover, the method further includes:
providing a sealing nail;
and sealing the liquid injection port on the top cover by adopting a sealing nail.
In some possible embodiments, before welding the periphery of the housing wall and the periphery of the housing cover, the method further includes:
providing a second tab, wherein the second tab is connected with the other one of the negative pole piece and the positive pole piece of the winding battery cell, and the polarity of the second tab is opposite to that of the first tab;
and welding the second tab and the top cover together.
In some possible embodiments, after determining the position of the central hole of the wound cell and before inserting the capillary tube into the central hole of the wound cell, the method further comprises:
and correcting the position of the winding battery cell according to the position of the central hole of the winding battery cell.
In some possible embodiments, the first tab and the case bottom are welded together, specifically:
and welding the first lug and the shell together by using laser welding equipment, wherein the welding area of the first lug departing from the shell has a welding mark, the welding area of the first lug departing from the shell is a smooth surface, or the welding area of the first lug departing from the shell and the welding area of the first lug departing from the shell all have welding marks.
In some possible embodiments, the shape of the solder mark is a dot or a line.
In some possible embodiments, the number of solder marks is equal to or greater than two.
In some possible embodiments, the distance of the solder mark from the inner wall of the capillary is greater than zero.
In addition to the technical problems solved by the embodiments of the present invention, the technical features constituting the technical solutions, and the advantages brought by the technical features of the technical solutions, other technical problems solved by the method for manufacturing a button cell according to the present invention, other technical features included in the technical solutions, and advantages brought by the technical features will be further described in detail in the detailed description.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1 is a flow chart of a method for manufacturing a button cell of the present embodiment;
fig. 2 is a schematic diagram illustrating connection of a winding cell, a negative electrode tab and a positive electrode tab in this embodiment;
fig. 3 is a schematic mounting diagram of the wound battery cell, the negative electrode tab and the positive electrode tab in fig. 2 when mounted into the casing;
FIG. 4 is a cross-sectional view of the capillary and wound cell assembly;
FIG. 5 is a schematic structural diagram of a CCD camera during imaging processing;
fig. 6 is a schematic image of the wound cell and the negative electrode tab obtained after the imaging process of fig. 5;
fig. 7 is a schematic structural diagram of a winding cell and a casing placed on a platform;
FIG. 8 is a schematic diagram of the transfer mechanism for transferring the capillary tube;
fig. 9 is a schematic structural view before a hole ironing process is performed on a wound cell;
fig. 10 is a schematic structural diagram of the wound cell shown in fig. 9 after the hole punching process;
fig. 11 is a schematic structural diagram of a wound cell after hot press shaping treatment;
fig. 12 is a schematic structural diagram of the wound cell shown in fig. 11 before a hole ironing process is performed;
fig. 13 is a first schematic structural view of the wound cell mounted in the casing after the cell pasting process;
fig. 14 is a cross-sectional view of the wound cell of fig. 13 disposed in a casing;
fig. 15 is a second structural diagram of the wound cell mounted in the casing after the cell is rubberized;
FIG. 16 is a schematic view of the welded case and negative electrode tab;
FIG. 17 is a schematic structural view of the positive electrode tab and the case cover during welding;
fig. 18 is a cross-sectional view of a button cell prepared in this example.
Description of reference numerals:
100: a housing; 101: a shell bottom;
102: a shell wall; 200: winding the battery cell;
201: a central bore; 202: a positive electrode plate;
203: a first diaphragm; 204: a negative pole piece;
205: a second diaphragm; 300: a first tab;
301: a first stage; 302: a second stage;
400: a capillary tube; 500: a platform;
501: a laser; 502: a laser beam;
503: a transfer mechanism; 504: a CCD camera;
600: a separator layer; 700: gummed paper;
800: a second tab; 900: a shell cover;
901: a liquid injection port; 902: sealing nails;
903: a top cover; 904: an inner bore.
Detailed Description
In order to make the aforementioned objects, features and advantages of the embodiments of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Existing button cells typically include a housing, a cover plate assembly, a wound cell, a negative tab, and a positive tab. The shell comprises a shell bottom and a shell wall extending upwards from the periphery of the shell bottom, the shell bottom and the shell wall enclose a containing cavity with an opening at the top, and the cover plate assembly covers the opening of the containing cavity. The containing cavity is internally provided with a winding battery cell and electrolyte, the winding battery cell at least comprises a positive pole piece, a negative pole piece and a diaphragm for separating the positive pole piece and the negative pole piece, the negative pole piece is connected with a negative pole lug, and the positive pole piece is connected with the positive pole lug. The existing button cell also needs to connect a negative pole tab with the shell and a positive pole tab with the cover plate component. The negative electrode tab and the shell are connected together by resistance welding.
However, when the negative electrode tab and the shell are welded together by resistance welding, when a gap exists between the negative electrode tab and the shell, the risk of fire explosion exists in the resistance welding, moreover, the welding effect of the resistance welding is not good, the welding pin is easy to wear, in actual use, the welding pin needs to be replaced about two thousand times, the replacement frequency of the welding pin is high, the welding efficiency is low, and the button cell is not suitable for large-scale high-efficiency preparation.
In order to solve the problems that when welding a negative pole lug and a shell by resistance welding, explosion easily occurs, the welding effect is poor, a welding needle is easily worn, the replacement frequency of the welding needle is high, and the welding efficiency is low, the application provides a preparation method of the button cell.
The method for manufacturing a button cell provided by the invention is described in detail below with reference to specific embodiments. The embodiments or implementation modes in the present specification are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments may be referred to each other.
The embodiment of the invention provides a preparation method of a button cell, as shown in fig. 1, the method comprises the following steps:
providing a
placing the
determining the position of the
inserting the capillary 400 into the
the
In the preparation method of the button cell provided by the embodiment of the invention, the capillary 400 is inserted into the
In some possible embodiments, determining the position of the
imaging the winding
and processing the graphic data to determine the position of the
In this embodiment, for example, the
In some possible embodiments, the data processing is performed on the graphic data to determine the position of the
extracting a gray value of the graphic data, determining a position of the
In this embodiment, the material of the
The method for preparing a button cell battery provided in this embodiment further includes, before performing imaging processing on the winding electric core 200:
and performing light supplement operation on the winding
Obviously, the light supplementing operation can make the obtained image data clearer, and further accurately determine the position of the
The method for manufacturing a button cell provided in this embodiment, after welding the
providing a cover plate component, wherein the cover plate component comprises a shell cover 900, a top cover 903 and a sealing element, an inner hole 904 is formed in the shell cover 900, a liquid injection port 901 is formed in the top cover 903, the hole diameter of the liquid injection port 901 is smaller than or equal to that of the inner hole 904, the outer diameter of the shell cover 900 is larger than that of the top cover 903, and the top cover 903 and the shell cover 900 are connected together in an insulating and sealing mode through the sealing element;
the periphery of the wall 102 and the outer periphery of the cover 900 are welded.
It is worth to be noted that, in the method for manufacturing a button cell of this embodiment, the
In the method for manufacturing a button cell provided in this embodiment, after welding the peripheral edge of the housing wall 102 and the outer peripheral edge of the housing cover 900, the method further includes:
providing a seal pin 902;
the pouring port 901 in the top lid 903 is sealed with a seal nail 902.
In order to ensure effective charging and discharging of the prepared button cell, electrolyte needs to be placed in the accommodating cavity of the shell, the electrolyte can enter the accommodating cavity through the liquid injection port 901 in the top cover 903, and the liquid injection port 901 in the top cover 903 is sealed through the sealing nail 902, so that the electrolyte can be effectively prevented from flowing out of the accommodating cavity, and the prepared button cell can be ensured to work effectively.
Of course, in some other embodiments, the electrolyte injection port 901 may not be provided, and the electrolyte injection port 901 does not need to be sealed by the sealing nail 902, but the electrolyte is directly injected from the top opening of the casing after the
In the method for manufacturing a button cell provided in this embodiment, before welding the peripheral edge of the housing wall 102 and the outer peripheral edge of the housing cover 900, the method further includes:
providing a
the
By welding the
After determining the position of the
and performing deviation rectification processing on the position of the winding
In this embodiment, after the position of the
In the method for manufacturing a button cell provided in this embodiment, the
the
The laser welding apparatus uses, for example, a laser 501 as shown in fig. 7, and a
Further, the shape of the welding mark is in a dot shape or a line shape, and the shape of the welding mark is specifically selected according to the aperture of the
In the method for manufacturing the button cell provided by this embodiment, in the button cell manufactured by this embodiment, the welding area of the
Before providing the
providing a
stacking the
rolling the cell sheet into a
a hole ironing process is performed on the
In this embodiment, a hole ironing process is adopted to remove the
Before providing the
the
It should be noted that after the wound battery cell 200 is formed, the first separator 203 and the second separator 205 usually exceed the positive electrode tab 202 and the negative electrode tab 204, as shown in fig. 12, to effectively separate the positive electrode tab 202 from the negative electrode tab 204, however, this may cause the height of the wound battery cell 200 to be higher than the height of the casing 100 after the wound battery cell 200 is placed in the casing 100, which may cause the casing cover 900 and the casing 100 to be incompletely folded, which will cause poor welding between the casing cover 900 and the casing 100, and in order to solve the problem that the height of the wound battery cell 200 is higher than the height of the casing 100, which may cause poor welding between the casing cover 900 and the casing 100, in the present embodiment, a hot press shaping process is adopted, such that the heights of the first separator 203 and the second separator 205 meet the requirement of being installed in the casing 100, and the hot press shaping process may further cause the first separator 203 and the negative electrode tab 204 to be tightly attached to the casing 100, the battery is not prone to shaking, so that the positive pole piece 202 and the negative pole piece 204 are not prone to touching the shell 100 and the shell cover 900 to form a short circuit, and safety is further improved.
Before providing the
rubberizing is performed on two axial ends of the
Before providing the
the
The bending process enables the
In the method for preparing a button cell of the embodiment of the invention, the cross-sectional view of the prepared button cell is shown in fig. 18, the winding
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
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