Pneumatic bionic tea single-bud picking manipulator

文档序号:1436510 发布日期:2020-03-24 浏览:21次 中文

阅读说明:本技术 一种气动仿生茶叶单芽采摘机械手 (Pneumatic bionic tea single-bud picking manipulator ) 是由 贾江鸣 叶玉泽 程培林 朱赢鹏 武传宇 童俊华 王荣扬 于 2019-11-18 设计创作,主要内容包括:本发明涉及农业机械领域。目的是提供一种气动仿生茶叶单芽采摘机械手,该机械手可模拟人手提拉动作采摘茶叶,实现茶叶单芽的无损采摘,降低茶叶采摘工作中的人工成本。技术方案是:一种气动仿生茶叶单芽采摘机械手,其特征在于:所述气动仿生茶叶单芽采摘机械手包括通过气缸安装板和导向组件固定在安装板上的采茶机构,固定在安装板右下端的茶叶采收盒;所述导向组件包括固定在安装板上的直线导轨以及在直线导轨上滑动配合的滑块。(The invention relates to the field of agricultural machinery. The purpose provides a pneumatic bionical tealeaves list bud picking manipulator, and this manipulator can simulate the hand action of carrying of people and pick tealeaves, realizes the harmless harvesting of tealeaves list bud, reduces the cost of labor in the tealeaves harvesting work. The technical scheme is as follows: the utility model provides a pneumatic bionical tealeaves list bud picking manipulator which characterized in that: the pneumatic bionic tea single-bud picking manipulator comprises a tea picking mechanism and a tea picking box, wherein the tea picking mechanism is fixed on the mounting plate through a cylinder mounting plate and a guide assembly; the guide assembly comprises a linear guide rail fixed on the mounting plate and a sliding block in sliding fit with the linear guide rail.)

1. The utility model provides a pneumatic bionical tealeaves list bud picking manipulator which characterized in that: pneumatic bionical tealeaves list bud picking manipulator includes fixes the mechanism of picking tea on mounting panel (1) through cylinder mounting panel (2) and direction subassembly, fixes tealeaves of mounting panel right lower extreme and picks box (5).

2. The pneumatic bionic tea single-bud picking manipulator as claimed in claim 1, characterized in that: the guide assembly comprises a linear guide rail (3-1) fixed on the mounting plate and a sliding block (3-2) sliding on the linear guide rail.

3. The pneumatic bionic tea single-bud picking manipulator as claimed in claim 2, characterized in that: the tea picking mechanism comprises a cylinder (4-1) which is fixed on a cylinder mounting plate and a push rod of the cylinder is connected with a sliding block, a pneumatic claw (4-3) which is connected with the sliding block through a pneumatic claw fixing plate, a left finger (4-4) and a right finger (4-5) which are respectively fixed at the left end and the right end of the pneumatic claw, two opposite type photoelectric sensors (4-6) which are respectively fixed on the left finger and the right finger, two clamping blocks (4-7) which are respectively fixed at the lower ends of the left finger and the right finger, and a reflection type photoelectric sensor (4-8) which is fixed on the mounting plate and is positioned on a cylinder movement path.

4. The pneumatic bionic tea single-bud picking manipulator as claimed in claim 3, characterized in that: the clamping block is made of soft material with softness like that of a human finger, and the cross section of the clamping block is arc-shaped; when the pneumatic claw is clamped, the clamping blocks at the lower ends of the left finger and the right finger are arranged in a vertically staggered manner.

5. The pneumatic bionic tea single-bud picking manipulator as claimed in claim 4, wherein: the two correlation type photoelectric sensors are respectively an emitting end and a receiving end of the photoelectric sensor.

Technical Field

The invention relates to the field of agricultural machinery, in particular to a pneumatic tea single-bud picking mechanical arm in a tea picking machine, which can simulate manual tea picking action to realize nondestructive picking of tea single buds.

Background

In recent years, in each large tea tree planting area in China, the labor cost of tea picking work is increased year by year, and the influence of labor shortage on the economic benefit of tea is more obvious; in order to reduce labor cost in the tea leaf picking process and improve economic benefits of tea leaves, small and medium-sized intensive tea leaf picking equipment begins to replace manual work, but tea leaf picking equipment appearing in the market performs one-time cutting and picking on tea leaves in a certain plane of a crown, does not meet the agricultural requirement of lifting and breaking in the tea leaf picking process, and increases workload of tea leaf sorting in the later period; therefore, from the actual situation, the tea single-bud picking manipulator imitating the action of picking tea by hands is developed, the agricultural requirement of tea picking is met, the labor cost in the tea picking process is reduced, and the requirement of 'robot changing' in the tea picking work of all large tea plant planting areas in China is met.

Disclosure of Invention

The invention aims to overcome the defects in the background technology and provide a pneumatic bionic tea single-bud picking manipulator which can simulate the hand-lifting action of a person to pick tea, realize the nondestructive picking of tea single buds and reduce the labor cost in the tea picking work.

The invention adopts the following technical scheme: the utility model provides a pneumatic bionical tealeaves list bud picking manipulator which characterized in that: pneumatic bionical tealeaves list bud picking manipulator includes fixes the tea picking mechanism on the mounting panel through cylinder mounting panel and direction subassembly, fixes the tealeaves box of gathering at the right lower extreme of mounting panel.

The guide assembly comprises a linear guide rail fixed on the mounting plate and a sliding block in sliding fit with the linear guide rail.

Tea-leaf picking mechanism is including fixing on the cylinder mounting panel and the cylinder that its push rod is connected with the slider, the gas claw of being connected through gas claw fixed plate and slider, fixing respectively that the left hand at both ends indicates about the gas claw and the right finger, fix respectively two correlation type photoelectric sensor on left finger and right finger, fix respectively that two press from both sides tight piece and fix on the mounting panel and be located the reflection-type photoelectric sensor on the cylinder motion path at left finger and right finger lower extreme.

The clamping block is made of soft material with softness like that of a human finger, and the cross section of the clamping block is arc-shaped; when the pneumatic claw is clamped, the clamping blocks at the lower ends of the left finger and the right finger are arranged in a vertically staggered manner.

The two correlation type photoelectric sensors are respectively an emitting end and a receiving end of the photoelectric sensor.

The invention has the beneficial effects that: the tea picking device is simple in structure and strong in practicability, the lower ends of the left finger and the right finger are respectively fixed with the clamping blocks made of soft materials, the action of lifting and pulling after manual extrusion is simulated in the tea picking process, the two clamping blocks are arranged in a staggered mode when the air claw is clamped, the staggered extrusion effect is generated on tea, the air claw is driven by the air cylinder to break the tea in the process of moving along the guide rail, and the lossless picking of single tea buds is realized. The tea leaf picking machine can reduce the labor cost in the tea leaf picking process and improve the economic benefit of tea leaves.

Drawings

Fig. 1 is a schematic front view of the present invention.

Fig. 2 is a schematic perspective view of the present invention.

Fig. 3 is an enlarged schematic perspective view of the closed state of the gas claw according to the present invention.

FIG. 4 is a schematic view of the tea plucking process of the present invention.

Detailed Description

The present invention will be further described with reference to the drawings attached to the specification, but the present invention is not limited to the following examples.

The pneumatic bionic tea single-bud picking manipulator shown in the figures 1-2 comprises a tea picking mechanism 4 fixed on a mounting plate 1 through a cylinder mounting plate 2 and a guide component 3, and a tea picking box 5 fixed at the right lower end of the mounting plate 1.

As shown in fig. 1-2, the guide assembly includes a linear guide 3-1 fixed on the mounting plate and a slider 3-2 engaged with the linear guide, the slider being linearly slidable on the linear guide.

As shown in fig. 2-3, in the tea picking mechanism, a cylinder 4-1 is fixed on a cylinder mounting plate, the front end of a cylinder push rod is connected with a slide block, a pneumatic claw 4-3 is connected with the slide block through a pneumatic claw fixing plate 4-2, a left finger 4-4 and a right finger 4-5 are respectively fixed at the left end and the right end of the pneumatic claw, two opposite type photoelectric sensors 4-6 are respectively fixed on the left finger and the right finger, and two clamping blocks 4-7 are respectively fixed at the lower end of the left finger and the lower end of the right finger; the reflection type photoelectric sensor 4-8 is fixed on the mounting plate and is positioned on the moving path of the cylinder.

As shown in fig. 1-3, the clamping block is made of soft material (such as soft silica gel and rubber) with softness like that of human fingers, and the cross section of the clamping block is arc-shaped; when the pneumatic claw is clamped, the clamping blocks at the lower ends of the left finger and the right finger are arranged in a vertically staggered manner.

As shown in fig. 1-3, the two correlation type photosensors are respectively an emitting end and a receiving end of the photosensor; the transmitting end and the receiving end are fixed on the left finger and the right finger separately.

The working principle of the invention is as follows: first, the present invention is in an initial state (as shown in fig. 4A): the air cylinder rod is in an extending state, the air claw is in an opening state, and the tea leaf single bud tea leaf harvester moves downwards to the position above the tea leaf single bud tea leaf; if the single bud of the tea leaves blocks the signal transmission to the transmitting end and the receiving end of the correlation type photoelectric sensor, the invention starts the clamping action (as shown in figure 4B): the left finger and the right finger are closed along with the air claw, and the tea stems are clamped by the soft clamping blocks which are arranged in a staggered manner from top to bottom; in the process of clamping tea leaves, the tea leaf stems are bent by the soft clamping blocks which are staggered up and down, and like the tea leaf stems are clamped by two fingers firstly and bent at a certain angle when the tea leaves are picked by hands; next, the present invention begins to perform a stem breaking action (as shown in fig. 4C): the air cylinder rod pulls the sliding block to quickly contract along the linear guide rail, so that the air claw and the clamped tea leaves are driven to move to the right upper side along the linear guide rail, and the tea leaves stems are quickly pulled apart in a clamping state (simulating the action of pulling upwards to break the stems when two fingers clamp the tea leaves when a person picks the tea leaves); meanwhile, the reflection-type photoelectric sensor senses the blocking reflection of the air claw fixing plate, so that a signal is generated, and the blanking action is performed (as shown in fig. 4D): the pneumatic claw is opened, and the single tea bud with broken stalks automatically falls into a tea harvesting box to finish the anthropomorphic picking of the single tea bud; finally, the invention performs a reset action (as shown in fig. 4E): the gas claw is closed, the cylinder rod pushes the sliding block to extend outwards along the linear guide rail, and the closed gas claw is driven to move to the position shown in fig. 4A to the lower left along the linear guide rail. Through the circulation of the five actions, the continuous picking of the tea single bud can be realized.

The actions of the mechanisms are uniformly controlled by the controller according to signals sent by the sensors. The controller is configured for the whole machine of the tea leaf harvesting equipment, and the tea leaf harvesting equipment is not required to be independently arranged. In addition, the air cylinder in the invention is also provided with an air source, a pneumatic component and the like, and the invention is not detailed and the attached drawings are omitted due to common knowledge.

The main driving mode of the tea single-bud picking machine is pneumatic, and the tea single-bud picking machine is not suitable for being used as small-sized manpower bearing type tea single-bud picking equipment aiming at small scattered tea planting areas with incomplete circuits and pneumatic facilities at present, but can be integrated at the tail end of large and medium-sized tea single-bud picking equipment with perfect facilities to be used as an executing mechanism, can finish personifying and lossless picking of tea single buds, is high in picking efficiency, can improve the economic benefit of tea, and has important significance for 'robot changing people' in tea picking work.

Finally, it should be noted that the above-mentioned list is only a specific embodiment of the present invention. It is obvious that the present invention is not limited to the above embodiments, but many variations are possible. All modifications which can be derived or suggested by a person skilled in the art from the disclosure of the present invention are to be considered within the scope of the invention.

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