Thick cut and layer type cake production line
阅读说明:本技术 一种厚切及层类蛋糕生产线 (Thick cut and layer type cake production line ) 是由 林云峰 于 2019-11-04 设计创作,主要内容包括:本发明公开了一种厚切及层类蛋糕生产线,涉及蛋糕生产技术领域,其技术方案要点是:包括机架、设置于机架上的输送带、控制输送带输送的控制系统以及依次沿输送带输送方向设置的放纸机构、上料机构、隧道炉、输送冷却机构、抽纸机构、蛋糕分切机构、挤奶油机构、翻转机构、叠层机构以及包装机构,且各个机构均连接于控制系统上,所述控制系统上设有多种成型组合模块,所述叠层机构与包装机构之间设置有切片机构,所述切片机构与控制系统,所述切片机构包括安装架,刀座、切刀组以及换刀装置,所述换刀装置连接于控制系统上。本发明能够在不停机情况下生产多种形状的蛋糕,具有提高生产效率的效果。(The invention discloses a thick-cut and layer cake production line, which relates to the technical field of cake production, and adopts the technical scheme that: including the frame, set up the control system that conveyer belt, control conveyer belt in the frame were carried and in proper order along putting paper mechanism, feed mechanism, tunnel furnace, transport cooling body, paper extraction mechanism, cake cutting mechanism, crowded cream mechanism, tilting mechanism, laminating mechanism and packagine machine structure that conveyer belt direction of delivery set up, and each mechanism all connects on control system, the last multiple shaping composite module that is equipped with of control system, be provided with the slice machine between laminating mechanism and the packagine machine structure and construct, slice machine constructs and control system, slice machine constructs including the mounting bracket, blade holder, cutter group and toolchanger, toolchanger connects on control system. The cake production device can produce cakes in various shapes without stopping the machine, and has the effect of improving the production efficiency.)
1. The thick-cut and layer cake production line is characterized by comprising a rack (1), a conveying belt (2) arranged on the rack (1), a control system (3) for controlling the conveying of the conveying belt (2), a paper placing mechanism (4), a feeding mechanism (5), a tunnel furnace (6), a conveying and cooling mechanism (7), a paper extracting mechanism (8), a cake cutting mechanism (9), a milking oil mechanism (10), a turnover mechanism (11), a laminating mechanism (12) and a packaging mechanism (13) which are sequentially arranged along the conveying direction of the conveying belt (2), wherein each mechanism is connected to the control system (3), the control system (3) is provided with a plurality of forming combined modules which are used for controlling the opening and closing combined mode of the cream extruding mechanism (10), the turnover mechanism (11) and the laminating mechanism (12), a slicing mechanism (14) is arranged between the laminating mechanism (12) and the packaging mechanism (13), slicing mechanism (14) are including being fixed in mounting bracket (141) on frame (1), install blade holder (142) on mounting bracket (141), set up the cutter unit (143) of the different models of multiunit on blade holder (142) and be used for cutter changing device (144) that each cutter unit (143) switch over the use, cutter changing device (144) are connected on control system (3).
2. The thick cutting and layer cake production line as claimed in claim 1, wherein two on-off signal sensors (15) are respectively arranged on the turnover mechanism (11) and the lamination mechanism (12), the two on-off signal sensors (15) are connected to the control system (3), and when a signal is fed back, the control system (3) controls the tool changer (144) to start tool changing operation according to the feedback signal.
3. The thick cut and layer cake production line of claim 1, wherein said cutter set (143) comprises a first cutter set (1431) for slicing bread and a second cutter set (1432) for slicing layer cake.
4. The thick cutting and layer cake production line according to claim 3, wherein the first cutter set (1431) comprises a first cutter mounting seat (14311) arranged on the cutter seat (142) and a plurality of first cutters (14312) uniformly arranged on the first cutter mounting seat (14311), the second cutter set (1432) comprises a second cutter mounting seat (14321) arranged on the cutter seat (142) and a plurality of second cutters (14322) uniformly arranged on the second cutter mounting seat (14321), the bottom of the cutter seat (142) is symmetrically provided with two mounting grooves (1421) along the central line, and the first cutter mounting seat (14311) and the second cutter mounting seat (14321) are respectively arranged in the two mounting grooves (1421).
5. The thick cutting and laminated cake production line according to claim 4, wherein the tool changer (144) comprises a rotating shaft (1441) rotatably disposed in the tool holder (142), a motor (1442) connected to the rotating shaft (1441), a rotating gear (1443) fixed on the rotating shaft (1441), a chain (1444) engaged with the rotating gear (1443), and an electric control lock (1445) disposed on the tool holder (142), the tool holder (142) has a receiving cavity for the rotating shaft (1441), the rotating gear (1443), and the chain (1444), the chain (1444) bypasses two ends of the rotating gear (1443) and is respectively fixed on the first tool holder (14311) and the second tool holder (14321), the electric control locks (1445) are correspondingly mounted on the groove walls of the two installation grooves (1421) one by one and are used for fixing the first tool holder (14311) and the second tool holder (14321) to the notch of the installation groove (1421), and the electric control lock (1445) is connected with the control system (3).
6. The thick cut and layer cake production line according to claim 1, wherein the combined molding module has three types, one is to control the cream extruding mechanism (10), the turning mechanism (11) and the laminating mechanism (12) to be started, the other is to control the cream extruding mechanism (10) and the turning mechanism (11) to be started and the laminating mechanism (12) to be closed, and the other is to control the cream extruding mechanism (10) and the laminating mechanism (12) to be started and the laminating mechanism (11) to be closed.
7. The thick cutting and layer cake production line as claimed in claim 1, wherein a limiting block (16) for preventing cakes from deviating is arranged between the slicing mechanism (14) and the turnover mechanism (11), and a screw rod mechanism for controlling the limiting block (16) to move towards the transverse direction of the conveyor belt (2) is arranged on the rack (1).
8. A cake production line according to claim 7, wherein a press roller (18) is arranged between the limiting block (16) and the slicing mechanism (14), fixing frames (19) are arranged on two sides of the conveyor belt (2) of the rack (1), two ends of the press roller (18) are rotatably arranged on the fixing frames (19), a material passing gap for bread to pass is formed between the press roller (18) and the conveyor belt (2), and an adjusting component (20) for adjusting the height of the press roller (18) is arranged on the fixing frames (19).
9. A cake production line according to claim 8, wherein the adjusting assembly (20) comprises lifting blocks (201) sliding on two sides of the fixing frame (19) in a lifting mode, a lifting cylinder (202) installed on the machine frame (1) and a linkage block (203) connected with a piston rod of the lifting cylinder (202), the lifting blocks (201) are installed on the linkage block (203), and two ends of the pressing roller (18) are respectively rotatably arranged on the lifting blocks (201).
10. A cake production line according to claim 1, wherein one side of the cake splitting mechanism (9) is provided with an alcohol spraying mechanism (21), the alcohol spraying mechanism (21) comprises an alcohol seat (211) arranged above the conveyor belt (2), an alcohol spray head (212) arranged on the alcohol seat (211) and an alcohol inlet pipe (213) connected with the alcohol seat (211), one end of the alcohol inlet pipe (213) is communicated with the alcohol spray head (212), the other end of the alcohol inlet pipe is connected with an alcohol supply source, the alcohol spray head (212) is provided with a plurality of air valves (216) and is uniformly distributed on the alcohol seat (211), the alcohol inlet pipe (213) is provided with a pneumatic double diaphragm pump (214) and an alcohol flow valve (215), and the air inlet end of the pneumatic double diaphragm pump (214) is provided with an air valve (216).
Technical Field
The invention relates to the technical field of cake production, in particular to a thick-cut and layer cake production line.
Background
The method comprises the steps of stirring, grouting, baking in a tunnel oven, cooling, conveying by a belt, cutting and slitting, coating sauce, turning and laminating, forming and separating, packaging and the like, and not only needs to consider the smooth completion of all the steps, but also needs to integrate the whole device, smoothly connect all mechanisms and realize full-automatic production.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a thick-cut and layer cake production line which can produce cakes with various shapes without stopping and has the effect of improving the production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme:
a thick-cutting and layer-type cake production line comprises a rack, a conveying belt arranged on the rack, a control system for controlling the conveying of the conveying belt, a paper placing mechanism, a feeding mechanism, a tunnel furnace, a conveying and cooling mechanism, a paper extracting mechanism, a cake cutting mechanism, an cream extruding mechanism, a turnover mechanism, a laminating mechanism and a packaging mechanism which are sequentially arranged along the conveying direction of the conveying belt, wherein each mechanism is connected to the control system, the control system is provided with a plurality of forming combined modules, the forming combined modules are used for controlling the opening and closing combined mode of the cream extruding mechanism, the turnover mechanism and the laminating mechanism, a slicing mechanism is arranged between the laminating mechanism and the packaging mechanism, the slicing mechanism and the control system comprise a mounting rack fixed on the rack, a knife holder arranged on the mounting rack, a plurality of groups of cutter sets with different types arranged on the knife holder and a knife changer used for switching each cutter set, the tool changing device is connected to the control system.
Further setting: and an opening and closing signal sensor is arranged on the overturning and laminating mechanism and connected to the control system, and when the opening and closing signal sensor feeds back a signal, the control system controls the tool changing device to start tool changing operation according to the feedback signal.
Further setting: the cutter set comprises a first cutter set for cutting bread into slices and a second cutter set for cutting a layer cake into blocks.
Further setting: the first cutter set comprises a first cutter mounting seat arranged on the cutter seat and a plurality of first cutters uniformly arranged on the first cutter mounting seat, the second cutter set comprises a second cutter mounting seat arranged on the cutter seat and a plurality of second cutters uniformly arranged on the second cutter mounting seat, two arrangement grooves are symmetrically formed in the bottom of the cutter seat along the central line of the cutter seat, and the first cutter mounting seat and the second cutter mounting seat are respectively arranged in the two arrangement grooves.
Further setting: the tool changing device comprises a rotating shaft, a rotating gear, a chain and an electric control lock, wherein the rotating shaft is arranged in a tool apron during rotation, the rotating gear is fixed on the rotating shaft, the chain is meshed with the rotating gear, the electric control lock is arranged on the tool apron, a containing cavity for installing the rotating shaft, the rotating gear and the chain is formed in the tool apron, two ends of the chain, which bypass the rotating gear, are respectively fixed on a first tool mounting seat and a second tool mounting seat, the electric control lock is arranged on the groove walls of the two mounting grooves in a one-to-one correspondence manner and is used for fixing the first tool mounting seat and the second tool mounting seat in the notch of the.
Further setting: the forming combined module is provided with three types, namely, the cream extruding mechanism, the turnover mechanism and the laminating mechanism are controlled to be started, the cream extruding mechanism and the turnover mechanism are controlled to be started and closed, and the cream extruding mechanism and the laminating mechanism are controlled to be started and closed.
Further setting: be provided with the stopper that prevents the cake off tracking between slicer mechanism and the tilting mechanism, be provided with the lead screw mechanism who is used for controlling the stopper and removes towards the conveyer belt lateral direction in the frame.
Further setting: the bread slicing machine is characterized in that a compression roller is arranged between the limiting block and the slicing mechanism, a fixing frame is arranged on two sides of the conveying belt of the rack, two ends of the compression roller are rotatably arranged on the fixing frame, a material passing gap for bread to pass is formed between the compression roller and the conveying belt, and an adjusting assembly for adjusting the height of the compression roller is arranged on the fixing frame.
Further setting: the adjusting component comprises lifting blocks sliding in two sides of the fixing frame in a lifting mode, a lifting cylinder installed on the rack and a linkage block connected with a piston rod of the lifting cylinder, the lifting blocks are installed on the linkage block, and two ends of the compression roller are arranged on the two lifting blocks in a rotating mode respectively.
Further setting: one side of mechanism is cut to cake is provided with spouts alcohol mechanism, spout alcohol mechanism including set up in the alcohol seat of conveyer belt top, locate the alcohol shower nozzle on the alcohol seat and the alcohol pipe of advancing of being connected with the alcohol seat, advance the one end of alcohol pipe the alcohol shower nozzle intercommunication, the other end is connected in confession alcohol source department, the alcohol shower nozzle is provided with a plurality ofly and evenly distributed on the alcohol seat, advance and be provided with pneumatic two diaphragm pumps and alcohol flow valve on the alcohol pipe, the inlet end of pneumatic two diaphragm pumps is provided with the air valve.
Compared with the prior art, the invention has the following advantages by adopting the technical scheme:
1. after the cake is preliminarily cut by the cake cutting mechanism, cream is squeezed to the cake by the cream squeezing mechanism, then the turning mechanism and the laminating mechanism are selected to be opened and closed according to the forming requirement, and the cutter set is switched to the corresponding cake forming type, so that the corresponding mechanism is started according to the forming requirement, the automation degree is high, and the cake cutting mechanism has the effect of improving the production efficiency;
2. the forming combined module arranged by the control system can control the cutter changing device to be switched to a required cutter set for use according to the opening and closing of the turnover mechanism and the laminating mechanism, so that thick-cut cakes or layer cakes can be formed, the cutter set can be directly and automatically replaced during switching, cakes in various shapes can be produced without stopping, and the effect of improving the production efficiency of the cakes is achieved;
3. the motor drives the rotating gear to rotate, so that the chain is utilized to drive the cutter group I and the cutter group II to be replaced, automation control is facilitated, and production efficiency is improved;
4. through the setting of compression roller and adjusting part, can carry out further press forming to the shaping cake, adjusting part can adjust the compression roller height according to the demand to be adapted to the cake of different grade type, improve the production diversification.
Drawings
FIG. 1 is a schematic structural view of a thick-cut and layer cake production line;
FIG. 2 is a schematic structural view of a slicing mechanism;
FIG. 3 is a schematic structural view of a limiting block on a conveyor belt in a top view direction;
FIG. 4 is a schematic structural diagram of an alcohol spraying mechanism;
FIG. 5 is a schematic view of the structure of the platen roller and adjustment assembly.
In the figure: 1. a frame; 2. a conveyor belt; 3. a control system; 4. a paper placing mechanism; 5. a feeding mechanism; 6. a tunnel furnace; 7. a conveying and cooling mechanism; 8. a paper extraction mechanism; 9. a cake splitting mechanism; 10. a cream squeezing mechanism; 11. a turnover mechanism; 12. a laminating mechanism; 13. a packaging mechanism; 14. a slicing mechanism; 141. a mounting frame; 142. a tool apron; 1421. a placing groove; 143. a cutter set; 1431. a first cutter set; 14311. a first tool holder is installed; 14312. a first cutter; 1432. a second cutter set; 14321. a second cutter mounting seat; 14322. a second cutter; 144. a tool changing device; 1441. a rotating shaft; 1442. a motor; 1443. a rotating gear; 1444. a chain; 1445. an electrically controlled lock; 15. an on-off signal sensor; 16. a limiting block; 17. a lead screw mechanism; 18. a compression roller; 19. a fixed mount; 20. an adjustment assembly; 201. a lifting block; 202. a lifting cylinder; 203. a linkage block; 21. an alcohol spraying mechanism; 211. an alcohol base; 212. an alcohol spray head; 213. feeding a wine pipe; 214. a pneumatic double diaphragm pump; 215. an alcohol flow valve; 216. an air valve.
Detailed Description
The thick cut and layer cake production line is further explained with reference to fig. 1 to 5.
A thick cake production line of cutting and layer type, as shown in figure 1, including the frame 1, set up the
As shown in fig. 1, the conveying line before the
As shown in fig. 1, the
As shown in fig. 1, the conveying and cooling mechanism 7 includes a cooling flow channel disposed below the cooling mesh belt and the vibrating cooling steel belt, and cooling water is introduced into the cooling flow channel, so as to improve the cooling effect on the cake. Cake cuts mechanism 9 then is used for carrying out preliminary cutting with whole cake to subsequent manufacturing procedure starts. The
As shown in fig. 1, specifically, the forming combination module is provided with three types, firstly, the
As shown in fig. 1 and 2, a slicing mechanism 14 is provided between the laminating mechanism 12 and the wrapping mechanism 13 so as to facilitate cutting of the preliminarily sliced cake into a final formed shape, and the slicing mechanism 14 and the control system 3 are provided so as to facilitate automated control. Wherein, slicing mechanism 14 is including being fixed in the mounting
As shown in fig. 1 and 2, in particular, the cutter set 143 includes a
As shown in fig. 1 and fig. 2, specifically, the tool changer 144 includes a
As shown in fig. 1 and 4, the cake production needs to be sterilized and disinfected, and thus an alcohol spraying mechanism 21 is provided at one side of the cake splitting mechanism 9. Specifically, the alcohol spraying mechanism 21 includes an
As shown in fig. 1 and 3, a limiting
As shown in fig. 1 and 5, the cake needs to be slightly squeezed and shaped after being turned or laminated, so that a
As shown in fig. 1 and 5, an adjusting
The working principle is as follows: paper is placed on the conveying
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
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