Soybean protein production equipment and production process

文档序号:1078960 发布日期:2020-10-20 浏览:13次 中文

阅读说明:本技术 一种大豆蛋白生产设备及生产工艺 (Soybean protein production equipment and production process ) 是由 郑小华 于 2020-07-23 设计创作,主要内容包括:本发明涉及大豆蛋白生产设备领域,具体涉及一种大豆蛋白生产设备及生产工艺,包括浸泡筒、冻融筒、烘干筒、加氮机构、抽拉盒、翻搅机构、加热机构、第一闸门机构、第二闸门组件和两个搅板机构,浸泡筒、冻融筒、烘干筒至上而下依次分布,冻融筒的顶部与浸泡筒的底部固定连接且相互连通,冻融筒的底部与烘干筒的顶部固定连接且相互连通,第一闸门机构固定安装在浸泡筒和冻融筒的连接处,第二闸门组件固定安装在浸泡筒与冻融筒的连接处,加氮机构固定安装在冻融筒上,该大豆蛋白生产设备,替代了工人进行监控,且避免了人工对豆粕进行搬运,节约了工人的大量工作时间,减少了豆粕的浪费,缩短了豆粕的浸泡时间,提高了设备的生产效率。(The invention relates to the field of soybean protein production equipment, in particular to soybean protein production equipment and a production process, which comprise an immersion cylinder, a freeze-thawing cylinder, a drying cylinder, a nitrogen adding mechanism, a pull box, a stirring mechanism, a heating mechanism, a first gate mechanism, a second gate assembly and two stirring plate mechanisms, wherein the immersion cylinder, the freeze-thawing cylinder and the drying cylinder are sequentially distributed from top to bottom, the top of the freeze-thawing cylinder is fixedly connected and communicated with the bottom of the immersion cylinder, the bottom of the freeze-thawing cylinder is fixedly connected and communicated with the top of the drying cylinder, the first gate mechanism is fixedly arranged at the joint of the immersion cylinder and the freeze-thawing cylinder, the second gate assembly is fixedly arranged at the joint of the immersion cylinder and the freeze-thawing cylinder, and the nitrogen adding mechanism is fixedly arranged on the freeze-thawing cylinder, so that the soybean protein production equipment replaces workers to monitor, avoids manual transportation of soybean meal, and saves a large amount of working time of the workers, the waste of the bean pulp is reduced, the soaking time of the bean pulp is shortened, and the production efficiency of the equipment is improved.)

1. A soybean protein production device is characterized by comprising an immersion cylinder (1), a freeze-thaw cylinder (2), a drying cylinder (3), a nitrogen adding mechanism (6), a pull box (7), a stirring mechanism (8), a heating mechanism (9), a first gate mechanism (4), a second gate assembly (10) and two stirring plate mechanisms (5), wherein the immersion cylinder (1), the freeze-thaw cylinder (2) and the drying cylinder (3) are sequentially distributed from top to bottom, the top of the freeze-thaw cylinder (2) is fixedly connected and communicated with the bottom of the immersion cylinder (1), the first gate mechanism (4) is fixedly arranged at the joint of the immersion cylinder (1) and the freeze-thaw cylinder (2), the bottom of the freeze-thaw cylinder (2) is fixedly connected and communicated with the top of the drying cylinder (3), the second gate assembly (10) is fixedly arranged at the joint of the immersion cylinder (1) and the freeze-thaw cylinder (2), and the pull box (7) is detachably arranged on the immersion cylinder (1), and two stir board mechanism (5) fixed mounting in pull box (7), be used for to freeze thawing section of thick bamboo (2) inside add nitrogen mechanism (6) fixed mounting on freeze thawing section of thick bamboo (2), be used for to the inside stirring mechanism (8) fixed mounting that stir that stirs of drying cylinder (3) in the middle part of drying cylinder (3), heating mechanism (9) are located the side of drying cylinder (3), and the gas outlet and the inside intercommunication of drying cylinder (3) of heating mechanism (9), it is provided with two supporting legs that are used for the support respectively to divide equally on the both sides outer wall of freeze thawing section of thick bamboo (2) mutual symmetry.

2. The soybean protein production apparatus according to claim 1, wherein the pull box (7) comprises a square frame (7 a), a filter plate (7 b), a first handle (7 c), a first clamping plate (7 d), a second clamping plate (7 e), a bolt (7 h) and two support strips (7 i), the filter plate (7 b) is fixedly installed at the bottom of the inner side of the square frame (7 a), one end of the square frame (7 a) is inserted into the soaking cylinder (1), a sliding hole (1 a) for inserting the square frame (7 a) is formed in the soaking cylinder (1), the two support strips (7 i) for supporting the bottom of the square frame (7 a) are fixedly installed in the soaking cylinder (1), the top of the support strips (7 i) is attached to the bottom of the square frame (7 a), the first handle (7 c) is fixedly installed at the other end of the square frame (7 a), and second cardboard (7 e) are located the first in command (7 c) directly over, second cardboard (7 e) and square frame (7 a) fixed connection, first cardboard (7 d) fixed mounting is on soaking the outer wall of a section of thick bamboo (1), and first cardboard (7 d) are located second cardboard (7 e) directly over, first cardboard (7 d) and second cardboard (7 e) are passed in proper order to the bottom of bolt (7 h), and all offer the perforation that supplies bolt (7 h) bottom to pass on first cardboard (7 d) and second cardboard (7 e), two stir equal fixed mounting of board mechanism (5) are on square frame (7 a), and two stir board mechanism (5) are the symmetry setting along the central longitudinal section of square frame (7 a).

3. A soy protein production apparatus according to claim 2, wherein each of the paddle mechanisms (5) comprises a first driving motor (5 a), a first decelerator (5 b), pivot (5 c), stir board wheel (5 d) and support ring (5 e), the one end of pivot (5 c) is passed one side outer wall of square frame body (7 a) and is inserted and establish in support ring (5 e), support ring (5 e) fixed mounting is on one side inner wall of square frame body (7 a), the length direction of pivot (5 c) is on a parallel with the length direction of square frame body (7 a), the other end of pivot (5 c) passes through the output end fixed connection of shaft coupling with first reduction gear (5 b), the output end fixed mounting of first driving motor (5 a) is on the input of first reduction gear (5 b), stir board wheel (5 d) fixed mounting is on pivot (5 c).

4. The soybean protein production apparatus according to claim 3, wherein the first gate mechanism (4) comprises a shutter plate (4 a), a fixing frame (4 b), a pushing cylinder (4 c), a rotating rod (4 f), a push plate (4 h), a rotating pin (4 g), a transmission plate (4 i) and a rotating rod (4 j), one end of the shutter plate (4 a) passes through the soaking cylinder (1), a strip-shaped jack (1 b) for the shutter plate (4 a) to pass through is arranged on the soaking cylinder (1), a flanging for supporting the shutter plate (4 a) is fixedly arranged at the bottom of the soaking cylinder (1), the top of the flanging is attached to the bottom of the shutter plate (4 a), the rotating rod (4 f) is fixedly arranged at the top of the other end of the shutter plate (4 a), one end of the rotating rod (4 j) is hinged to the rotating rod (4 f), the transmission plate (4 i) is arranged at the bottom of the rotating rod (4 j), and the rotating pin (4 g) is fixedly arranged at the top of the transmission plate (4 i), and the other end of bull stick (4 j) is articulated with commentaries on classics round pin (4 g) respectively, push pedal (4 h) fixed mounting is on driving plate (4 i), and the output and push pedal (4 h) fixed connection of promotion cylinder (4 c), promote cylinder (4 c) fixed mounting on mount (4 b), and mount (4 b) and the outer wall fixed connection who soaks a section of thick bamboo (1), first gate mechanism (4) are the same with second gate subassembly (10) structure, the bottom of freezing and thawing section of thick bamboo (2) is provided with the turn-ups that support the second gate subassembly (10) upper brake plate.

5. The soybean protein production equipment according to claim 4, wherein the nitrogen adding mechanism (6) comprises a temperature sensor (6 a), an arc-shaped guide rail (6 b), a cover plate (6 c), an electromagnetic valve (6 d), a conduit (6 e), a nitrogen storage box (6 h) and a support frame (6 i), one end of the arc-shaped guide rail (6 b) is fixedly connected with the outer wall of one side of the freezing and thawing cylinder (2), the arc-shaped guide rail (6 b) is communicated with the inside of the freezing and thawing cylinder (2), the cover plate (6 c) is covered at the other end of the arc-shaped guide rail (6 b), the cover plate (6 c) is detachably connected with the arc-shaped guide rail (6 b), the temperature sensor (6 a) is fixedly arranged on the freezing and thawing cylinder (2), the sensing end of the temperature sensor (6 a) is inserted at the bottom of the freezing and thawing cylinder (2), the support frame (6 i) is fixedly arranged at the top of the cover, and the guide pipe (6 e) is fixedly arranged on the support frame (6 i), the bottom of the guide pipe (6 e) penetrates through the top of the cover plate (6 c) and is positioned in the arc-shaped guide rail (6 b), the bottom of the electromagnetic valve (6 d) is fixedly connected with the top of the guide pipe (6 e), and the bottom of the nitrogen storage box (6 h) is fixedly connected with the top of the electromagnetic valve (6 d).

6. The soybean protein production apparatus according to claim 5, wherein the drying drum (3) comprises side plates (3 a), an arc-shaped plate (3 b), a square top shell (3 c), arc-shaped air outlet pipes (3 d) and an opening and closing assembly (3 e), the top of the square top shell (3 c) is fixedly connected with the bottom of the freezing and thawing drum (2), four arc-shaped air outlet pipes (3 d) are fixedly installed on four sides of the square top shell (3 c), the four arc-shaped air outlet pipes (3 d) are communicated with the inside of the square top shell (3 c), two side plates (3 a) are fixedly installed on two sides of the bottom of the square top shell (3 c), the arc-shaped plate (3 b) is located between the two side plates (3 a), the arc-shaped plate (3 b) is fixedly connected with the two side plates (3 a), two sides of the top end of the arc-shaped plate (3 b) are fixedly connected with the outer walls of the two sides of the square top shell (, the discharge gate has been seted up to the bottom of arc (3 b), and subassembly (3 e) that opens and shuts is fixed mounting on the discharge gate, and fixed two connecting pipes (3 f) of being connected with heating mechanism (9) are provided with on one curb plate (3 a), and stirring mechanism (8) fixed mounting is on another curb plate (3 a).

7. The soybean protein production apparatus according to claim 6, wherein the opening and closing assembly (3 e) comprises a square drainage tube (3 e 1), an arc-shaped shutter plate (3 e 3), a magnet (3 e 4), a second handle (3 e 5) and two arc-shaped guide bars (3 e 2), the square drainage tube (3 e 1) is located at the bottom of the discharge port, the top of the square drainage tube (3 e 1) is covered outside the discharge port, the square drainage tube (3 e 1) is fixedly connected with the arc-shaped plate (3 b), one end of the arc-shaped shutter plate (3 e 3) penetrates through the outer wall of one side of the arc-shaped plate (3 b), the arc-shaped shutter plate (3 e 3) is located in the discharge port, two sides of the arc-shaped shutter plate (3 e 3) are attached to the port walls of two sides of the discharge port, the diameter of the arc-shaped shutter plate (3 e 3) is equal to the diameter of the arc-shaped plate (3 b), and the two guide bars (3 e 2) are respectively located at two sides, and two arc conducting bars (3 e 2) and square drainage tube (3 e 1) fixed connection, the top of arc conducting bar (3 e 2) and the bottom laminating of arc flashboard (3 e 3), magnet (3 e 4) fixed mounting is on curb plate (3 a) that is provided with connecting pipe (3 f), and be provided with the iron plate with magnet (3 e 4) actuation on the other end of arc flashboard (3 e 3), and second handle (3 e 5) fixed mounting is on the iron plate.

8. The soybean protein production apparatus according to claim 7, wherein the stirring mechanism (8) comprises a second driving motor (8 a), a second speed reducer (8 b), a transmission shaft (8 c), two connecting plates (8 d) and an arc-shaped hook plate (8 e), the transmission shaft (8 c) is rotatably mounted on the two side plates (3 a), an output end of the second speed reducer (8 b) is fixedly connected with one end of the transmission shaft (8 c) through a coupler, the second driving motor (8 a) is fixedly mounted on an input end of the second speed reducer (8 b), the two connecting plates (8 d) are positioned between the two side plates (3 a), outer sides of the two connecting plates (8 d) are attached to inner sides of the two side plates (3 a), the bottom of the connecting plate (8 d) is fixedly provided with the arc-shaped baffle plate, and the arc-shaped hook plate (8 e) is positioned between the two arc-shaped baffle plates, and the two ends of the arc-shaped hook plate (8 e) are respectively fixedly connected with the inner sides of the two arc-shaped baffles, the outer edge of the arc-shaped hook plate (8 e) is attached to the inner edge of the arc-shaped plate (3 b), and the clamping plate (8 f) is fixedly arranged on the arc-shaped hook plate (8 e).

9. The soybean protein production equipment according to claim 8, wherein the hot air blower (9 b), the three-way pipe (9 c), the connecting pipe (9 d) and the four humidity sensors (9 a) are arranged, the four humidity sensors (9 a) are respectively and fixedly arranged in the four arc-shaped air outlet pipes (3 d), two ends of the three-way pipe (9 c) are respectively connected with the two connecting pipes (3 f), the other end of the three-way pipe (9 c) is connected with one end of the connecting pipe (9 d), and the other end of the connecting pipe (9 d) is connected with an air outlet of the hot air blower (9 b).

10. The production process of the soybean protein production equipment is characterized by comprising the following steps of:

the method comprises the following steps: adding bean pulp, soaking and stirring;

when the low-temperature defatted soybean meal needs to be subjected to repeated freeze thawing treatment and modification, firstly, the soybean meal is added into the soaking cylinder (1) by a worker, water which overflows the soybean meal is added into the soaking cylinder (1), the worker starts the controller again, the controller controls the first driving motor (5 a) to work, so that the first driving motor (5 a) drives the first speed reducer (5 b) to work, the first speed reducer (5 b) drives the stirring plate wheel (5 d) to rotate through the rotating shaft (5 c), and the soaked soybean meal is stirred by the stirring plate wheel (5 d), so that the soybean meal soaking speed is increased, and the soaking time of the soybean meal is shortened;

step two: opening the first gate mechanism, and allowing the water-saturated low-temperature defatted soybean meal to flow out;

after the preset time is reached, the low-temperature defatted soybean meal is soaked into water to be in a saturated state, the controller controls the pushing cylinder (4 c) to work, so that the output end of the pushing cylinder (4 c) pushes the push plate (4 h), the transmission plate (4 i) and the rotating pin (4 g), the rotating pin (4 g) pushes the rotating rod (4 j) to move, the end part of the rotating rod (4 j) pushes the rotating rod (4 f), the rotating rod (4 f) drives the flashboard (4 a) to move, the flashboard (4 a) is drawn out of the soaking cylinder (1), and the water-saturated low-temperature defatted soybean meal in the soaking cylinder (1) flows through the filter plate (7 b) to enter the freezing and thawing cylinder (2);

step three: the drawing box is drawn out for cleaning;

the bean pulp is screened through the filter plate (7 b), the bean pulp with larger shape or caking is left on the filter plate (7 b), after a certain period of time, workers need to clean the bean pulp on the filter plate (7 b) to avoid the bean pulp from blocking a leakage hole on the filter plate (7 b), the bolts (7 h) are pulled out by the workers to further prevent the first clamping plate (7 d) and the second clamping plate (7 e) from being connected, the workers pull the first handle (7 c) to draw the square frame body (7 a) and the filter plate (7 b) out of the soaking cylinder (1), and then smash the bean pulp, add the bean pulp into the freezing and thawing cylinder (2) and perform subsequent processing;

step four: repeatedly freezing and thawing the low-temperature defatted soybean meal, and flowing out;

when the water-saturated low-temperature defatted soybean meal enters the freeze-thawing cylinder (2), the controller controls the electromagnetic valve (6 d) to open, so that the liquid nitrogen in the nitrogen storage box (6 h) flows into the saturated solution of the freeze-thawing cylinder (2), the temperature of the saturated solution is sensed by a temperature sensor (6 a), when the temperature is reduced to a preset value, the temperature sensor (6 a) transmits a signal to the controller, the controller controls the electromagnetic valve (6 d) to close, when the temperature of the saturated solution in the freezing and thawing cylinder (2) is increased to the preset value of the temperature sensor (6 a), the temperature sensor (6 a) transmits a signal to the controller, the controller controls the electromagnetic valve (6 d) to be opened, the saturated solution flow is cooled again, the process is repeated for a plurality of times, and the controller controls the second gate assembly (10) to be opened again, so that the solution in the freezing and thawing cylinder (2) flows into the drying cylinder (3);

step five: drying the bean pulp by hot air;

after the low-temperature defatted soybean meal subjected to freeze thawing repeatedly enters the drying cylinder (3), the controller controls the air heater (9 b) to work, so that the air heater (9 b) blows hot air into the connecting pipe (9 d), the hot air enters the drying cylinder (3) through the three-way pipe (9 c) along the two connecting pipes (3 f), and the soybean meal in the drying cylinder (3) is heated through the hot air;

step six: stirring the soybean meal to accelerate drying;

in the heating process, the controller also controls a second driving motor (8 a) to work, and then the second driving motor (8 a) on the controller drives a second speed reducer (8 b) to work, so that the second speed reducer (8 b) drives a transmission shaft (8 c), a connecting plate (8 d) and an arc-shaped hook plate (8 e) to rotate, the arc-shaped hook plate (8 e) hooks bean pulp in the drying cylinder (3), the bean pulp hooked on the arc-shaped hook plate (8 e) is blocked by a clamping plate (8 f), along with the rotation of the clamping plate (8 f), the clamping plate (8 f) on the controller drives the bean pulp to upwards rotate, when the bean pulp moves to a certain height, the bean pulp slides down on the arc-shaped plate (3 b), the process is continuously repeated, so that moisture of the bean pulp in the drying cylinder (3) is taken away by hot air, beans are dried, and hot air of the moisture taken away along the arc-shaped air outlet pipe (3 d) is blown out, the humidity sensor (9 a) detects moisture in the hot air, and when the moisture content detected by the humidity sensor (9 a) reaches a preset value, the controller controls the second driving motor (8 a) and the hot air blower (9 b) to stop working;

step seven: taking materials;

through workman pulling second handle (3 e 5), and then make the iron plate separation on magnet (3 e 4) and arc flashboard (3 e 3), arc flashboard (3 e 3) are taken out from arc (3 b), make the bean pulp flow along the discharge gate on arc (3 b), the in-process workman of outflow collects through collecting tool, if bean pulp blocks in arc (3 b), the workman can carry out work through controller control second driving motor (8 a), make arc collude board (8 e) and cardboard (8 f) and turn over the stirring to the bean pulp in drying cylinder (3), make the bean pulp flow out completely.

Technical Field

The invention relates to the field of soybean protein production equipment, in particular to soybean protein production equipment and a production process.

Background

The soybean protein is the main nutrient component in soybean, is high-quality edible plant protein, contains 8 kinds of amino acids required by human body, and is usually separated by alkali-dissolving and acid-precipitating method.

Chinese patent application No.: CN 201511008218.2; the invention discloses a soybean protein production method, which adopts a secondary acid precipitation mode to extract, wherein the pH value of an acid precipitation solution is adjusted to 5.5-6.3 in the primary acid precipitation step, and the pH value of the acid precipitation solution is adjusted to 4.5-4.6 by secondary acid precipitation. Compared with the traditional acid precipitation method, the solid content of the bean whey is obviously reduced, and the protein loss of each ton of bean whey is reduced, namely the protein loss of acid precipitation is reduced, so that the yield of the protein is increased. Moreover, the precipitation speed of the acid precipitation clear liquid is obviously higher than that of the traditional method by adopting a secondary acid precipitation treatment mode.

According to the scheme, repeated freezing and thawing treatment is carried out on low-temperature defatted soybean meal to modify the low-temperature defatted soybean meal, so that cell walls are damaged, soybean protein is extracted, but the method for damaging the cell walls through repeated freezing and thawing treatment needs workers to carry out long-term monitoring and processing, and then the treated soybean meal is carried, so that a large amount of working time of the workers is wasted.

Disclosure of Invention

The invention aims to provide soybean protein production equipment and a production process.

In order to achieve the purpose, the invention adopts the following technical scheme:

provides soybean protein production equipment, which comprises an immersion barrel, a freeze thawing barrel, a drying barrel, a nitrogen adding mechanism, a drawing box, a stirring mechanism, a heating mechanism, a first gate mechanism, a second gate component and two stirring plate mechanisms, wherein the immersion barrel, the freeze thawing barrel and the drying barrel are sequentially distributed from top to bottom, the top of the freeze thawing barrel is fixedly connected with and communicated with the bottom of the immersion barrel, the first gate mechanism is fixedly arranged at the joint of the immersion barrel and the freeze thawing barrel, the bottom of the freeze thawing barrel is fixedly connected with and communicated with the top of the drying barrel, the second gate component is fixedly arranged at the joint of the immersion barrel and the freeze thawing barrel, the drawing box is detachably arranged on the immersion barrel, the two stirring plate mechanisms are fixedly arranged in the drawing box, the nitrogen adding mechanism for adding nitrogen into the freeze thawing barrel is fixedly arranged on the freeze thawing barrel, the stirring mechanism for stirring the inside of the drying barrel is fixedly arranged in the middle of the drying barrel, the heating mechanism is located the side of a drying cylinder, and the gas outlet of the heating mechanism is communicated with the inside of the drying cylinder, and two supporting legs for supporting are respectively fixedly arranged on the outer walls of two sides of the freeze-thaw cylinder which are symmetrical to each other.

Further, the pull box comprises a square frame body, a filter plate, a first handle, a first clamping plate, a second clamping plate, a bolt and two supporting strips, wherein the filter plate is fixedly arranged at the bottom of the inner side of the square frame body, one end of the square frame body is inserted into the soaking cylinder, a sliding hole for inserting the square frame body is formed in the soaking cylinder, the two supporting strips for supporting the bottom of the square frame body are fixedly arranged in the soaking cylinder, the tops of the supporting strips are attached to the bottom of the square frame body, the first handle is fixedly arranged at the other end of the square frame body, the second clamping plate is positioned right above the first handle, the second clamping plate is fixedly connected with the square frame body, the first clamping plate is fixedly arranged on the outer wall of the soaking cylinder, the first clamping plate is positioned right above the second clamping plate, the bottom of the bolt sequentially penetrates through the first clamping plate and the second clamping plate, and the first clamping plate and the second clamping plate are both provided with, the two stirring plate mechanisms are fixedly arranged on the square frame body, and are symmetrically arranged along the central longitudinal section of the square frame body.

Further, every stirs board mechanism and all includes a driving motor, first reduction gear, the apparatus further comprises a rotating shaft, stir board wheel and support ring, one end of pivot is passed one side outer wall of square frame and is inserted and establish in the support ring, support ring fixed mounting is on one side inner wall of square frame, the length direction of pivot is on a parallel with the length direction of square frame, the other end of pivot passes through the output fixed connection of shaft coupling and first reduction gear, a driving motor's output fixed mounting is on the input of first reduction gear, stir board wheel fixed mounting in the pivot.

Furthermore, the first gate mechanism comprises a flashboard, a fixed frame, a pushing cylinder, a rotating rod, a push plate, a rotating pin, a transmission plate and a rotating rod, one end of the flashboard penetrates through the soaking cylinder, a strip-shaped jack for the flashboard to penetrate through is formed in the soaking cylinder, a flanging for supporting the flashboard is fixedly arranged at the bottom of the soaking cylinder, the top of the flanging is attached to the bottom of the flashboard, the rotating rod is fixedly arranged at the top of the other end of the flashboard, one end of the rotating rod is hinged with the rotating rod, the transmission plate is positioned at the bottom of the rotating rod, the rotating pin is fixedly arranged on the top of the transmission plate, the other end of the rotating rod is respectively hinged with the rotating pin, the push plate is fixedly arranged on the transmission plate, the output end of the pushing cylinder is fixedly connected with the push plate, the pushing cylinder is fixedly arranged on the fixed frame, and the fixed frame is fixedly connected with the outer wall of the soaking cylinder, the first gate mechanism has the same structure as the second gate assembly, and the bottom of the freeze-thawing cylinder is provided with a flange for supporting the upper gate plate of the second gate assembly.

Further, it includes temperature sensor to add nitrogen mechanism, the arc guide rail, the apron, the solenoid valve, the pipe, deposit the nitrogen case, the support frame, one side outer wall fixed connection of one end and a freezing and thawing section of thick bamboo of arc guide rail, and arc guide rail and the inside intercommunication of a freezing and thawing section of thick bamboo, the apron lid is established at the other end of arc guide rail, and the apron can be dismantled with the arc guide rail and be connected, temperature sensor fixed mounting is on a freezing and thawing section of thick bamboo, and temperature sensor's response end is inserted and is established the bottom at a freezing and thawing section of thick bamboo, support frame fixed mounting is at the top of apron, and pipe fixed mounting is on the support frame, the bottom of pipe runs through the top of apron and is located the arc guide rail, the bottom of solenoid valve and.

Further, the stoving section of thick bamboo includes the curb plate, the arc, square top shell, the arc outlet duct and the subassembly that opens and shuts, the top of square top shell and the bottom fixed connection of a freezing and thawing section of thick bamboo, four arc outlet duct fixed mounting are in four sides of square top shell, and four arc outlet ducts and the inside intercommunication of square top shell, two curb plate fixed mounting are in the bottom both sides of square top shell, the arc is located between two curb plates, and arc and two curb plate fixed connection, and the top both sides of arc and the both sides outer wall fixed connection of square top shell, the discharge gate has been seted up to the bottom of arc, subassembly fixed mounting opens and shuts is on the discharge gate, fixed two connecting pipes of being connected with heating mechanism that are provided with on a curb plate, turn over and stir mechanism fixed mounting on another.

Further, the opening and closing assembly comprises a square drainage tube, an arc-shaped flashboard, a magnet, a second handle and two arc-shaped guide strips, the square drainage tube is positioned at the bottom of the discharge hole, the top of the square drainage tube is covered outside the discharge hole, and the square drainage tube is fixedly connected with the arc-shaped plate, one end of the arc-shaped flashboard passes through the outer wall of one side of the arc-shaped plate, the arc flashboard is positioned in the discharge port, two sides of the arc flashboard are jointed with the port walls at two sides of the discharge port, the diameter of the arc-shaped flashboard is equal to that of the arc-shaped plate, the two arc-shaped guide strips are respectively positioned at the two sides of the bottom of the arc-shaped flashboard, and the two arc-shaped guide strips are fixedly connected with the square drainage tube, the top parts of the arc-shaped guide strips are attached to the bottom parts of the arc-shaped flashboards, the magnets are fixedly arranged on the side plates provided with the connecting tubes, and the other end of the arc-shaped flashboard is provided with an iron block attracted with the magnet, and the second handle is fixedly arranged on the iron block.

Further, the stirring mechanism comprises a second driving motor, a second speed reducer, a transmission shaft, two connecting plates and an arc-shaped hook plate, the transmission shaft can be rotatably installed on two side plates, the output end of the second speed reducer is fixedly connected with one end of the transmission shaft through a coupler, the second driving motor is fixedly installed at the input end of the second speed reducer, the two connecting plates are located between the two side plates, the outer sides of the two connecting plates are attached to the inner sides of the two side plates, arc-shaped baffle plates are fixedly arranged at the bottoms of the connecting plates, the arc-shaped hook plate is located between the two arc-shaped baffle plates, two ends of the arc-shaped hook plate are respectively fixedly connected with the inner sides of the two arc-shaped baffle plates, the outer edge of the arc-shaped hook plate is attached to the inner.

Further, air heater, three-way pipe, connecting pipe and four humidity transducer, four humidity transducer are fixed mounting respectively in four arc air outlet pipes, and the both ends of three-way pipe are connected with two connecting pipes respectively, and the other end of three-way pipe is connected with the one end of connecting pipe, and the other end of connecting pipe is connected with the air outlet of air heater.

The production process of the soybean protein production equipment is characterized by comprising the following steps of:

the method comprises the following steps: adding bean pulp, soaking and stirring;

when the low-temperature defatted soybean meal needs to be subjected to repeated freeze thawing treatment and modification, firstly, the soybean meal is added into a soaking cylinder by a worker, water which overflows the soybean meal is added into the soaking cylinder, the worker starts a controller, the controller controls a first driving motor to work, the first driving motor drives a first speed reducer to work, the first speed reducer drives a stirring plate wheel to rotate through a rotating shaft, the soaked soybean meal is stirred through the stirring plate wheel, the soybean meal soaking speed is increased, and the soaking time of the soybean meal is shortened;

step two: opening the first gate mechanism, and allowing the water-saturated low-temperature defatted soybean meal to flow out;

after the preset time is reached, soaking the low-temperature defatted soybean meal into a water saturation state, controlling the pushing cylinder to work by the controller, further enabling the output end of the pushing cylinder to push the push plate, the transmission plate and the rotating pin, enabling the rotating pin to push the rotating rod to move, further enabling the end part of the rotating rod to push the rotating rod, enabling the rotating rod to drive the flashboard to move, further enabling the flashboard to be drawn out of the soaking cylinder, and further enabling the water saturation low-temperature defatted soybean meal in the soaking cylinder to enter the freezing and thawing cylinder along the filter plate;

step three: the drawing box is drawn out for cleaning;

the bean pulp is screened through the filter plate, the bean pulp with larger shape or caking is left on the filter plate, after a certain period of time, workers need to clean the bean pulp on the filter plate, the bean pulp is prevented from blocking leakage holes on the filter plate, the bolt is pulled out by the workers, so that the first clamping plate and the second clamping plate are not connected, the workers pull the first handle to draw the square frame body and the filter plate out of the soaking cylinder, smash the bean pulp by the workers, add the bean pulp into the freezing and thawing cylinder, and perform subsequent processing;

step four: repeatedly freezing and thawing the low-temperature defatted soybean meal, and flowing out;

when the water-saturated low-temperature defatted soybean meal enters a freezing and thawing cylinder, a controller controls an electromagnetic valve to be opened, so that liquid nitrogen in a nitrogen storage box flows into saturated solution in the freezing and thawing cylinder, the temperature of the saturated solution is sensed through a temperature sensor, when the temperature is reduced to a preset value, the temperature sensor transmits a signal to the controller, the controller controls the electromagnetic valve to be closed, when the temperature of the saturated solution in the freezing and thawing cylinder is increased to the preset value of the temperature sensor, the temperature sensor transmits a signal to the controller, the controller controls the electromagnetic valve to be opened, the saturated solution flow is cooled again, the process is repeated for a plurality of times, and the controller controls a second gate assembly to be opened again, so that the solution in the freezing and thawing cylinder flows into a drying cylinder;

step five: drying the bean pulp by hot air;

after the low-temperature defatted soybean meal subjected to freeze thawing repeatedly enters the drying cylinder, the controller controls the air heater to work, so that the air heater blows hot air into the connecting pipes, the hot air enters the drying cylinder along the two connecting pipes through the three-way pipe, and then the soybean meal in the drying cylinder is heated through the hot air;

step six: stirring the soybean meal to accelerate drying;

and in the heating process, the controller also controls the second driving motor to work, so that the second driving motor drives the second speed reducer to work, the second speed reducer drives the transmission shaft, the connecting plate and the arc-shaped hook plate to rotate, the arc-shaped hook plate hooks the bean pulp in the drying cylinder, the bean pulp hooked on the arc-shaped hook plate is blocked by the clamping plate and rotates along with the clamping plate, the clamping plate drives the bean pulp to rotate upwards, when the bean pulp moves to a certain height, the bean pulp slides onto the arc-shaped plate, the process is continuously repeated, so that the moisture of the bean pulp in the drying cylinder is taken away by hot air, further drying the bean pulp, blowing out the hot air carrying away the moisture along the arc-shaped air outlet pipe, detecting the moisture in the hot air by the humidity sensor, when the moisture content detected by the humidity sensor reaches a preset value, the controller controls the second driving motor and the air heater to stop working;

step seven: taking materials;

through workman pulling second handle, and then make the iron plate separation on magnet and the arc flashboard, the arc flashboard is taken out from the arc for the dregs of beans flow along the discharge gate on the arc, the in-process workman of outflow collects through collecting tool, if the dregs of beans block in the arc, the workman can carry out work through controller control second driving motor, make the arc collude board and cardboard and turn over the dregs of beans in to the section of thick bamboo of drying and stir, make the dregs of beans flow out completely.

The invention has the beneficial effects that: according to the soybean protein production equipment, the soybean meal is soaked through the soaking cylinder, and the first gate mechanism is opened at regular time, so that the soybean meal enters the freeze thawing cylinder, the monitoring of workers is replaced, the manual carrying of the soybean meal is avoided, and a large amount of working time of the workers is saved;

the soybean meal is stirred by the stirring plate mechanism, so that the soaking time of the soybean meal is shortened, and the production efficiency of equipment is improved;

the large soybean meal is filtered through the drawing box, then is crushed by workers and is put into the freeze-thawing cylinder, so that the soybean meal can be fully utilized, and the waste of the soybean meal is reduced;

the nitrogen is automatically added through the nitrogen adding mechanism, the nitrogen adding is replaced by workers, and after repeated freezing and thawing of the low-temperature defatted soybean meal are completed, the second gate assembly is automatically opened, so that the working time of the workers is saved;

the bean pulp is dried by the hot air through the heating mechanism, a method of drying by distillation with hot water is replaced, and the protein is prevented from being damaged;

and freeze drying is replaced, the transportation of the soybean meal due to the need of freeze drying is avoided, and a large amount of working time of workers is saved;

the stirring mechanism is used for stirring the soybean meal, so that the soybean meal at the bottom can be contacted with hot air, and the drying time is shortened;

and the humidity sensor automatically detects the temperature, so that the equipment is stopped, the detection and the equipment closing by workers are avoided, and a large amount of work of the workers is saved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below.

FIG. 1 is a first perspective view of the present invention;

FIG. 2 is a schematic perspective view of the present invention;

FIG. 3 is a partial perspective view of the present invention;

FIG. 4 is a schematic perspective view of the infusion cylinder;

FIG. 5 is a perspective view of the first gate mechanism;

FIG. 6 is a schematic partial perspective view of a first gate mechanism;

FIG. 7 is a schematic perspective view of the nitrogen adding mechanism;

FIG. 8 is a schematic perspective view of the drying drum;

FIG. 9 is an enlarged view of a portion of FIG. 8 at A;

FIG. 10 is a perspective view of the opening/closing assembly;

FIG. 11 is an enlarged view of a portion of FIG. 10 at B;

FIG. 12 is a schematic perspective view of the stirring mechanism;

in the figure:

1. a soaking cylinder; 1a, a sliding hole; 1b, strip-shaped jacks;

2. freezing and thawing a cylinder;

3. a drying drum; 3a, side plates; 3b, an arc-shaped plate; 3c, a square top shell; 3d, an arc-shaped air outlet pipe; 3e, an opening and closing component; 3e1, square drainage tube; 3e2, arc-shaped conducting bars; 3e3, arc gate; 3e4, magnet; 3e5, second handle; 3f, connecting pipes;

4. a first gate mechanism; 4a, a gate plate; 4b, a fixing frame; 4c, pushing the air cylinder; 4f, rotating a rod; 4g, pin rotating; 4h, pushing a plate; 4i, a transmission plate; 4j, a rotating rod;

5. a plate stirring mechanism; 5a, a first driving motor; 5b, a first speed reducer; 5c, a rotating shaft; 5d, stirring plate wheels; 5e, a support ring;

6. a nitrogen adding mechanism; 6a, a temperature sensor; 6b, arc-shaped guide rails; 6c, a cover plate; 6d, an electromagnetic valve; 6e, a catheter; 6h, storing a nitrogen box; 6i, a support frame;

7. a box is drawn out; 7a, a square frame body; 7b, a filter plate; 7c, a first handle; 7d, a first clamping plate; 7e, a second clamping plate; 7h, inserting a pin; 7i, supporting the batten;

8. a stirring mechanism; 8a, a second driving motor; 8b, a second speed reducer; 8c, a transmission shaft; 8d, connecting plates; 8e, an arc-shaped hook plate; 8f, a clamping plate;

9. a heating mechanism; 9a, a humidity sensor; 9b, a hot air blower; 9c, a three-way pipe; 9d, a connecting pipe;

10. a second gate assembly.

Detailed Description

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.

Referring to fig. 1 to 12, a soybean protein production apparatus comprises an immersion cylinder 1, a freeze-thaw cylinder 2, a drying cylinder 3, a nitrogen adding mechanism 6, a pull box 7, a stirring mechanism 8, a heating mechanism 9, a first gate mechanism 4, a second gate assembly 10 and two stirring plate mechanisms 5, wherein the immersion cylinder 1, the freeze-thaw cylinder 2 and the drying cylinder 3 are sequentially distributed from top to bottom, the top of the freeze-thaw cylinder 2 is fixedly connected and communicated with the bottom of the immersion cylinder 1, the first gate mechanism 4 is fixedly arranged at the connection of the immersion cylinder 1 and the freeze-thaw cylinder 2, the bottom of the freeze-thaw cylinder 2 is fixedly connected and communicated with the top of the drying cylinder 3, the second gate assembly 10 is fixedly arranged at the connection of the immersion cylinder 1 and the freeze-thaw cylinder 2, the pull box 7 is detachably arranged on the immersion cylinder 1, the two stirring plate mechanisms 5 are fixedly arranged in the pull box 7, the nitrogen adding mechanism 6 for adding nitrogen into the interior of the freeze-thaw cylinder 2 is fixedly arranged on the freeze-thaw cylinder 2, a turn over and stir mechanism 8 fixed mounting at the middle part of a drying cylinder 3 for turning over and stir inside a drying cylinder 3, heating mechanism 9 is located the side of a drying cylinder 3, and heating mechanism 9's gas outlet and the inside intercommunication of a drying cylinder 3 equally divide on the both sides outer wall of the mutual symmetry of freezing and thawing section of thick bamboo 2 and do not fix two supporting legs that are used for supporting.

The drawing box 7 comprises a square frame 7a, a filter plate 7b, a first handle 7c, a first clamping plate 7d, a second clamping plate 7e, a bolt 7h and two supporting strips 7i, wherein the filter plate 7b is fixedly arranged at the bottom of the inner side of the square frame 7a, one end of the square frame 7a is inserted into the soaking cylinder 1, a sliding hole 1a for the square frame 7a to insert is formed in the soaking cylinder 1, two supporting strips 7i for supporting the bottom of the square frame 7a are fixedly arranged in the soaking cylinder 1, the tops of the supporting strips 7i are attached to the bottom of the square frame 7a, the first handle 7c is fixedly arranged at the other end of the square frame 7a, the second clamping plate 7e is positioned right above the first handle 7c, the second clamping plate 7e is fixedly connected with the square frame 7a, the first clamping plate 7d is fixedly arranged on the outer wall of the soaking cylinder 1, and the first clamping plate 7d is positioned right above the second clamping plate 7e, first cardboard 7d and second cardboard 7e are passed in proper order to the bottom of bolt 7h, and all set up the perforation that supplies bolt 7h bottom to pass on first cardboard 7d and the second cardboard 7e, and two stir equal fixed mounting of board mechanism 5 on square frame body 7a, and two stir board mechanism 5 and be the symmetry setting along square frame body 7 a's central longitudinal section. Screening bean pulp through filter plate 7b, the bean pulp that the shape is great or the caking will be stayed on filter plate 7b, through certain time, the workman need clear up the bean pulp on filter plate 7b, avoid the bean pulp to block up the small opening on the filter plate 7b, extract bolt 7h through the workman, and then make between first cardboard 7d and the second cardboard 7e not connecting, rethread workman pulling first leader 7c, take out square frame 7a and filter plate 7b from soaking section of thick bamboo 1, rethread workman smashes bean pulp, add in freezing and thawing section of thick bamboo 2, carry out subsequent processing.

Each stirring plate mechanism 5 comprises a first driving motor 5a, a first speed reducer 5b, a rotating shaft 5c, a stirring plate wheel 5d and a support ring 5e, one end of the rotating shaft 5c penetrates through the outer wall of one side of the square frame body 7a and is inserted into the support ring 5e, the support ring 5e is fixedly installed on the inner wall of one side of the square frame body 7a, the length direction of the rotating shaft 5c is parallel to the length direction of the square frame body 7a, the other end of the rotating shaft 5c is fixedly connected with the output end of the first speed reducer 5b through a coupler, the output end of the first driving motor 5a is fixedly installed on the input end of the first speed reducer 5b, and the stirring plate wheel 5d is fixedly installed on the rotating shaft 5 c. The controller controls the first driving motor 5a to work, so that the first driving motor 5a drives the first speed reducer 5b to work, the first speed reducer 5b drives the stirring plate wheel 5d to rotate through the rotating shaft 5c, and then the soybean meal soaked in water is stirred through the stirring plate wheel 5d, so that the soybean meal soaking speed is increased, and the soaking time of the soybean meal is shortened.

The first gate mechanism 4 comprises a gate plate 4a, a fixed frame 4b, a pushing cylinder 4c, a rotating rod 4f, a push plate 4h, a rotating pin 4g, a transmission plate 4i and a rotating rod 4j, one end of the gate plate 4a penetrates through the soaking cylinder 1, a strip-shaped jack 1b for the gate plate 4a to penetrate through is formed in the soaking cylinder 1, a flanging supporting the gate plate 4a is fixedly arranged at the bottom of the soaking cylinder 1, the top of the flanging is attached to the bottom of the gate plate 4a, the rotating rod 4f is fixedly arranged at the top of the other end of the gate plate 4a, one end of the rotating rod 4j is hinged to the rotating rod 4f, the transmission plate 4i is located at the bottom of the rotating rod 4j, the rotating pin 4g is fixedly arranged at the top of the transmission plate 4i, the other end of the rotating rod 4j is hinged to the pushing plate 4g respectively, the transmission plate 4h is fixedly arranged on the transmission plate 4i, the output end of the pushing cylinder 4c is fixedly connected with the push, and the fixed frame 4b is fixedly connected with the outer wall of the soaking cylinder 1, the first gate mechanism 4 has the same structure with the second gate component 10, and the bottom of the freezing and thawing cylinder 2 is provided with a flange for supporting the upper gate plate of the second gate component 10. After reaching predetermined time, with low temperature degrease bean dregs soaking into water saturation state, controller control push cylinder 4c carries out work, and then make push cylinder 4 c's output promote push pedal 4h, driving plate 4i and commentaries on classics round pin 4g, make commentaries on classics round pin 4g promote bull stick 4j and move, and then make the tip of bull stick 4j promote bull stick 4f, and make bull stick 4f drive flashboard 4a and move, and then make flashboard 4a take out from soaking section of thick bamboo 1, and then make the water saturation low temperature degrease bean dregs that are located soaking section of thick bamboo 1 enter into freezing and thawing section of thick bamboo 2 along flowing through filter plate 7 b.

The nitrogen adding mechanism 6 comprises a temperature sensor 6a, an arc-shaped guide rail 6b, a cover plate 6c, an electromagnetic valve 6d, a conduit 6e, a nitrogen storage box 6h and a support frame 6i, one end of the arc-shaped guide rail 6b is fixedly connected with the outer wall of one side of the freeze thawing cylinder 2, the arc-shaped guide rail 6b is communicated with the interior of the freeze thawing cylinder 2, the cover plate 6c is covered on the other end of the arc-shaped guide rail 6b, and the cover plate 6c is detachably connected with the arc-shaped guide rail 6b, the temperature sensor 6a is fixedly arranged on the freezing and thawing cylinder 2, and the induction end of the temperature sensor 6a is inserted at the bottom of the freezing and thawing cylinder 2, the support frame 6i is fixedly arranged at the top of the cover plate 6c, and pipe 6e is fixed mounting on support frame 6i, and the bottom of pipe 6e passes through the top of apron 6c and is located arc guide 6b, and the bottom of solenoid valve 6d and the top fixed connection of pipe 6e, and the bottom of depositing nitrogen case 6h and the top fixed connection of solenoid valve 6 d. When the saturated solution flows into the freezing and thawing cylinder 2, the controller controls the electromagnetic valve 6d to be opened, so that the liquid nitrogen in the nitrogen storage box 6h flows into the saturated solution in the freezing and thawing cylinder 2, the temperature of the saturated solution is sensed through the temperature sensor 6a, when the temperature is reduced to a preset value, the temperature sensor 6a transmits a signal to the controller, the controller controls the electromagnetic valve 6d to be closed, when the temperature of the saturated solution in the freezing and thawing cylinder 2 is increased to the preset value of the temperature sensor 6a, the temperature sensor 6a transmits a signal to the controller, the controller controls the electromagnetic valve 6d to be opened, the saturated solution flow is cooled again, the process is repeated for a plurality of times, the controller controls the second gate assembly 10 to be opened again, so that the solution in the freezing and thawing cylinder 2 flows into the drying cylinder 3, the preset temperature of the temperature sensor 6a is set by an engineer according to the actual situation, deposit nitrogen case 6h for having the bottle of heat preservation function, and deposit the discharge gate that nitrogen case 6h and solenoid valve 6d are connected less, avoid the too much liquid nitrogen of disposable outflow, the speed that the discharge gate undersize flows is convenient for control.

The drying cylinder 3 comprises a side plate 3a, an arc-shaped plate 3b, a square top shell 3c, arc-shaped air outlet pipes 3d and an opening and closing component 3e, the top of the square top shell 3c is fixedly connected with the bottom of the freeze thawing cylinder 2, the four arc-shaped air outlet pipes 3d are fixedly arranged on four sides of the square top shell 3c, and the four arc-shaped air outlet pipes 3d are communicated with the interior of the square top shell 3c, the two side plates 3a are fixedly arranged at the two sides of the bottom of the square top shell 3c, the arc-shaped plate 3b is positioned between the two side plates 3a, and arc 3b and two curb plate 3a fixed connection, and the top both sides of arc 3b and the both sides outer wall fixed connection of square top shell 3c, the discharge gate has been seted up to the bottom of arc 3b, and subassembly 3e fixed mounting that opens and shuts is on the discharge gate, and fixed two connecting pipes 3f of being connected with heating mechanism 9 that are provided with on one curb plate 3a stir mechanism 8 fixed mounting on another curb plate 3 a. Stir the board through heating mechanism 9 to the region that curb plate 3a and arc 3b formed, be connected with heating mechanism 9 through arc outlet duct 3d, through arc outlet duct 3d for aqueous vapor on the soybean meal blows off along arc outlet duct 3 d.

The opening and closing assembly 3e comprises a square drainage tube 3e1, an arc-shaped gate plate 3e3, a magnet 3e4, a second handle 3e5 and two arc-shaped guide bars 3e2, the square drainage tube 3e1 is positioned at the bottom of the discharge port, the top of the square drainage tube 3e1 is covered outside the discharge port, the square drainage tube 3e1 is fixedly connected with the arc-shaped plate 3b, one end of the arc-shaped gate plate 3e3 penetrates through the outer wall of one side of the arc-shaped plate 3b, the arc-shaped gate plate 3e3 is positioned in the discharge port, two sides of the arc-shaped gate plate 3e3 are attached to the port walls of two sides of the discharge port, the diameter of the arc-shaped gate plate 3e3 is equal to the diameter of the arc-shaped plate 3b, the two arc-shaped guide bars 3e2 are respectively positioned at two sides of the bottom of the arc-shaped gate plate 3e3, the two arc-shaped guide bars 3e2 are fixedly connected with the square drainage tube 3e1, the top of, and the other end of the arc-shaped shutter 3e3 is provided with an iron block attracted with the magnet 3e4, and the second handle 3e5 is fixedly arranged on the iron block. Through workman pulling second handle 3e5, and then make the iron plate separation on magnet 3e4 and the arc flashboard 3e3, arc flashboard 3e3 takes out from arc 3b, make the bean pulp flow along the discharge gate on the arc 3b, the in-process workman of outflow collects through collecting tool, if the bean pulp blocks in arc 3b, the workman can carry out work through controller control second driving motor 8a, make arc 8e and cardboard 8f of colluding turn over the bean pulp in to drying cylinder 3 and stir, make the bean pulp flow out completely.

The stirring mechanism 8 comprises a second driving motor 8a, a second speed reducer 8b, a transmission shaft 8c, two connecting plates 8d and an arc-shaped hook plate 8e, the transmission shaft 8c is rotatably arranged on the two side plates 3a, the output end of the second speed reducer 8b is fixedly connected with one end of a transmission shaft 8c through a coupling, a second driving motor 8a is fixedly arranged on the input end of the second speed reducer 8b, two connecting plates 8d are positioned between the two side plates 3a, the outer sides of the two connecting plates 8d are attached to the inner sides of the two side plates 3a, the bottom of the connecting plate 8d is fixedly provided with an arc-shaped baffle plate, the arc-shaped hook plate 8e is positioned between the two arc-shaped baffle plates, and the both ends of arc collude board 8e respectively with the inboard fixed connection of two arc baffles, the outer fringe of arc collude board 8e and the inner edge laminating of arc 3b, cardboard 8f fixed mounting is colluded on board 8e in the arc. Controller control second driving motor 8a carries out work, and then last second driving motor 8a drives second reduction gear 8b and carries out work, make second reduction gear 8b drive transmission shaft 8c, connecting plate 8d and arc collude board 8e and rotate, make the bean dregs of beans in arc colluding board 8e will drying cylinder 3 collude in, collude the bean dregs of beans on the arc colludes board 8e and is blockked by cardboard 8f again, along with the rotation of cardboard 8f, and then last cardboard 8f drives bean dregs of beans upwards rotate, when moving certain height, bean dregs of beans landing is on arc 3b, constantly repeat above-mentioned process.

The air conditioner comprises an air heater 9b, a three-way pipe 9c, connecting pipes 9d and four humidity sensors 9a, wherein the four humidity sensors 9a are fixedly installed in four arc-shaped air outlet pipes 3d respectively, two ends of the three-way pipe 9c are connected with two connecting pipes 3f respectively, the other end of the three-way pipe 9c is connected with one end of the connecting pipe 9d, and the other end of the connecting pipe 9d is connected with an air outlet of the air heater 9 b. After the low-temperature defatted soybean meal of repeated freeze thawing entered into drying cylinder 3, controller control air heater 9b carried out work, and then made air heater 9b blow in hot-blastly in to connecting pipe 9d, hot-blastly enter into drying cylinder 3 along two connecting pipes 3f through three-way pipe 9c again, and then heated through hot-blastly to the soybean meal in drying cylinder 3.

The production process of the soybean protein production equipment is characterized by comprising the following steps of:

the method comprises the following steps: adding bean pulp, soaking and stirring;

when the low-temperature defatted soybean meal needs to be subjected to repeated freeze thawing treatment and modification, firstly, the soybean meal is added into the soaking cylinder 1 by a worker, water which can permeate the soybean meal is added into the soaking cylinder 1, the worker starts the controller, the controller controls the first driving motor 5a to work, so that the first driving motor 5a drives the first speed reducer 5b to work, the first speed reducer 5b drives the stirring plate wheel 5d to rotate through the rotating shaft 5c, and the soaked soybean meal is stirred through the stirring plate wheel 5d, so that the soybean meal soaking speed is increased, and the soaking time of the soybean meal is shortened;

step two: opening the first gate mechanism, and allowing the water-saturated low-temperature defatted soybean meal to flow out;

after the preset time is reached, soaking the low-temperature defatted soybean meal into a water saturation state, controlling the pushing cylinder 4c to work by the controller, further enabling the output end of the pushing cylinder 4c to push the pushing plate 4h, the transmission plate 4i and the rotating pin 4g, enabling the rotating pin 4g to push the rotating rod 4j to move, further enabling the end part of the rotating rod 4j to push the rotating rod 4f, enabling the rotating rod 4f to drive the flashboard 4a to move, further enabling the flashboard 4a to be drawn out from the soaking cylinder 1, and further enabling the water saturation low-temperature defatted soybean meal in the soaking cylinder 1 to flow through the filter plate 7b and enter the freezing and thawing cylinder 2;

step three: the drawing box is drawn out for cleaning;

the bean pulp is screened through the filter plate 7b, the bean pulp with larger shape or caking is left on the filter plate 7b, after a certain period of time, workers need to clean the bean pulp on the filter plate 7b to avoid the bean pulp from blocking a leak hole on the filter plate 7b, the bolts 7h are pulled out by the workers to prevent the first clamping plate 7d and the second clamping plate 7e from being connected, the workers pull the first handle 7c to pull the square frame body 7a and the filter plate 7b out of the soaking cylinder 1, then the workers smash the bean pulp, and the bean pulp is added into the freezing and thawing cylinder 2 for subsequent processing;

step four: repeatedly freezing and thawing the low-temperature defatted soybean meal, and flowing out;

when the water-saturated low-temperature defatted soybean meal enters the freeze-thaw barrel 2, the controller controls the electromagnetic valve 6d to be opened, so that liquid nitrogen in the nitrogen storage tank 6h flows into saturated solution in the freeze-thaw barrel 2, the temperature of the saturated solution is sensed through the temperature sensor 6a, when the temperature is reduced to a preset value, the temperature sensor 6a transmits a signal to the controller, the controller controls the electromagnetic valve 6d to be closed, when the temperature of the saturated solution in the freeze-thaw barrel 2 is increased to the preset value of the temperature sensor 6a, the temperature sensor 6a transmits the signal to the controller, the controller controls the electromagnetic valve 6d to be opened, the saturated solution flow is cooled again, the process is repeated for a plurality of times, and the controller controls the second gate assembly 10 to be opened again, so that the solution in the freeze-thaw barrel 2 flows into the drying barrel 3;

step five: drying the bean pulp by hot air;

after the low-temperature defatted soybean meal subjected to freeze thawing repeatedly enters the drying cylinder 3, the controller controls the hot air blower 9b to work, so that the hot air blower 9b blows hot air into the connecting pipe 9d, the hot air enters the drying cylinder 3 along the two connecting pipes 3f through the three-way pipe 9c, and then the soybean meal in the drying cylinder 3 is heated through the hot air;

step six: stirring the soybean meal to accelerate drying;

in the heating process, the controller also controls the second driving motor 8a to work, and then the second driving motor 8a drives the second speed reducer 8b to work, so that the second speed reducer 8b drives the transmission shaft 8c, the connecting plate 8d and the arc-shaped hook plate 8e to rotate, so that the arc-shaped hook plate 8e hooks the bean pulp in the drying cylinder 3, the bean pulp hooked on the arc-shaped hook plate 8e is blocked by the clamping plate 8f, and the clamping plate 8f drives the bean pulp to rotate upwards along with the rotation of the clamping plate 8f, when the bean pulp moves to a certain height, the bean pulp slides onto the arc-shaped plate 3b, the process is continuously repeated, so that the moisture of the bean pulp in the drying cylinder 3 is taken away by hot air, the bean pulp becomes dry, the hot air taking away the moisture is blown out along the arc-shaped air outlet pipe 3d, the humidity sensor 9a detects the moisture in the hot air, when the moisture content detected by the humidity sensor 9a reaches a preset value, the controller controls the second driving motor 8a and the hot air blower 9b to stop working;

step seven: taking materials;

through workman pulling second handle 3e5, and then make the iron plate separation on magnet 3e4 and the arc flashboard 3e3, arc flashboard 3e3 takes out from arc 3b, make the bean pulp flow along the discharge gate on the arc 3b, the in-process workman of outflow collects through collecting tool, if the bean pulp blocks in arc 3b, the workman can carry out work through controller control second driving motor 8a, make arc 8e and cardboard 8f of colluding turn over the bean pulp in to drying cylinder 3 and stir, make the bean pulp flow out completely.

The working principle is as follows: when the low-temperature defatted soybean meal needs to be modified by repeated freeze thawing treatment, firstly, the soybean meal is added into the soaking cylinder 1 by a worker, water which overflows the soybean meal is added into the soaking cylinder 1, the worker starts the controller, the controller controls the first driving motor 5a to work, so that the first driving motor 5a drives the first speed reducer 5b to work, the first speed reducer 5b drives the stirring plate wheel 5d to rotate through the rotating shaft 5c, the soaked soybean meal is stirred through the stirring plate wheel 5d, the soybean meal soaking speed is accelerated, the soybean meal soaking time is shortened, after the preset time is reached, the low-temperature defatted soybean meal is soaked into a water saturation state, the controller controls the pushing cylinder 4c to work, so that the output end of the pushing cylinder 4c pushes the push plate 4h, the transmission plate 4i and the rotating pin 4g, and the rotating pin 4g pushes the rotating rod 4j to move, then the end part of the rotating rod 4j pushes the rotating rod 4f, the rotating rod 4f drives the flashboard 4a to move, the flashboard 4a is further drawn out from the soaking cylinder 1, the water-saturated low-temperature defatted soybean meal in the soaking cylinder 1 flows through the filter plate 7b and enters the freeze-thawing cylinder 2, the soybean meal is screened through the filter plate 7b, the soybean meal with larger shape or caking is left on the filter plate 7b, after a certain period of time, workers need to clean the soybean meal on the filter plate 7b, the soybean meal is prevented from blocking a leakage hole on the filter plate 7b, the bolts 7h are drawn out by the workers, the first clamping plate 7d and the second clamping plate 7e are not connected, the workers pull the first handle 7c to draw the square frame body 7a and the filter plate 7b out from the soaking cylinder 1, then the workers smash the soybean meal, and then add the soybean meal into the freeze-thawing cylinder 2, after the water-saturated low-temperature defatted soybean meal enters the freeze-thaw barrel 2, the controller controls the electromagnetic valve 6d to be opened, so that the liquid nitrogen in the nitrogen storage tank 6h flows into the saturated solution in the freeze-thaw barrel 2, the temperature of the saturated solution is sensed by the temperature sensor 6a, when the temperature is reduced to a preset value, the temperature sensor 6a transmits a signal to the controller, the controller controls the electromagnetic valve 6d to be closed, when the temperature of the saturated solution in the freeze-thaw barrel 2 is increased to the preset value of the temperature sensor 6a, the temperature sensor 6a transmits a signal to the controller, the controller controls the electromagnetic valve 6d to be opened, the saturated solution flow is cooled again, the process is repeated for a plurality of times, the controller controls the second gate assembly 10 to be opened, so that the solution in the freeze-thaw barrel 2 flows into the drying barrel 3, when the low-temperature defatted soybean meal which is repeatedly frozen and thawed enters the drying barrel 3, the controller controls the air heater 9b to work, so that the air heater 9b blows hot air into the connecting pipe 9d, the hot air enters the drying cylinder 3 along the two connecting pipes 3f through the three-way pipe 9c, then the bean pulp in the drying cylinder 3 is heated through the hot air, and in the heating process, the controller also controls the second driving motor 8a to work, further the second driving motor 8a drives the second speed reducer 8b to work, so that the second speed reducer 8b drives the transmission shaft 8c, the connecting plate 8d and the arc-shaped hook plate 8e to rotate, so that the arc-shaped hook plate 8e hooks the bean pulp in the drying cylinder 3, the bean pulp hooked to the arc-shaped hook plate 8e is blocked by the clamping plate 8f, and the clamping plate 8f drives the bean pulp to upwards rotate along with the rotation of the clamping plate 8f, when the bean pulp moves to a certain height, bean pulp slides on the arc-shaped plate 3b, the process is repeated continuously, moisture of the bean pulp in the drying cylinder 3 is taken away by hot air, the bean pulp is dried, the hot air with the moisture taken away is blown out along the arc-shaped air outlet pipe 3d, the moisture in the hot air is detected by the humidity sensor 9a, when the moisture content detected by the humidity sensor 9a reaches a preset value, the controller controls the second driving motor 8a and the hot air blower 9b to stop working, the second handle 3e5 is pulled by a worker, the magnet 3e4 is separated from an iron block on the arc-shaped shutter 3e3, the arc-shaped shutter 3e3 is pulled away from the arc-shaped plate 3b, the bean pulp flows out along a discharge port on the arc-shaped plate 3b, the worker collects the bean pulp through a collecting tool in the flowing-out process, if the bean pulp is clamped in the arc-shaped plate 3b, the worker can control the second driving motor 8a to work through the controller, the arc-shaped hook plate 8e and the clamping plate 8f stir the soybean meal in the drying cylinder 3, so that the soybean meal flows out completely.

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