Straight-line centrifugal type secondary sealing machine

文档序号:155396 发布日期:2021-10-26 浏览:29次 中文

阅读说明:本技术 一种直线离心式二封机 (Straight-line centrifugal type secondary sealing machine ) 是由 陈志军 胡健康 陶怡波 高成 于 2021-08-05 设计创作,主要内容包括:本发明公开了一种直线离心式二封机,包括机架、上料对接拉带、第一上料拉带、第二上料拉带、第一上料机器人、第二上料机器人、第一离心封装转盘、第二离心封装转盘、第三离心封装转盘、第四离心封装转盘、第一移动平台、第一切边机、第一腔体出料机械手、第二移动平台、第二切边机、第二腔体出料机械手、第二转移机械手、下料拉带、CCD相机和吸盘;该新型采用直线式布局,四个独立离心封装转盘机构直线排布,维护空间大,离心封装转盘机构靠近设备边沿,维护时操作方便,且该离心封装转盘机构为独立机架独立机构,可单独拉出主机设备积进行维护;离心封装转盘机构由机器人和CCD相机配合上料,定位精准,便于精准上料。(The invention discloses a linear centrifugal type secondary sealing machine which comprises a rack, a feeding butt joint pull belt, a first feeding pull belt, a second feeding pull belt, a first feeding robot, a second feeding robot, a first centrifugal packaging turntable, a second centrifugal packaging turntable, a third centrifugal packaging turntable, a fourth centrifugal packaging turntable, a first moving platform, a first edge cutting machine, a first cavity discharging mechanical arm, a second moving platform, a second edge cutting machine, a second cavity discharging mechanical arm, a second transferring mechanical arm, a discharging pull belt, a CCD camera and a sucker, wherein the first feeding butt joint pull belt is connected with the rack; the novel centrifugal packaging turntable mechanism adopts a linear layout, four independent centrifugal packaging turntable mechanisms are linearly arranged, the maintenance space is large, the centrifugal packaging turntable mechanisms are close to the edge of equipment, the operation is convenient during maintenance, and the centrifugal packaging turntable mechanisms are independent mechanisms of an independent rack and can be pulled out of a host equipment area for maintenance; the centrifugal packaging turntable mechanism is matched with a robot and a CCD camera for loading, is accurate in positioning and convenient for accurate loading.)

1. A straight-line centrifugal type secondary sealing machine comprises a rack (1), a feeding butt joint pull belt (2), an upper rotary disc robot (3), a double-station rotary disc (4), a clamp (5), an edge trimming device (6), a tab shaping machine (7), a lower rotary disc manipulator (8), a weighing device (9), a first transfer manipulator (10), an NG (NG) receiving box (11), a first feeding pull belt (12), a second feeding pull belt (13), a first feeding robot (14), a second feeding robot (15), a first centrifugal packaging rotary disc (16), a second centrifugal packaging rotary disc (17), a third centrifugal packaging rotary disc (18), a fourth centrifugal packaging rotary disc (19), a first moving platform (20), a first edge trimming machine (21), a first cavity discharging mechanical hand (22), a second moving platform (23), a second edge trimming machine (24), a second cavity discharging mechanical hand (25), Second transfer manipulator (26), unloading stretching strap (27), CCD camera (28) and sucking disc (29), its characterized in that: the automatic edge-trimming machine is characterized in that a feeding butt joint pull belt (2) is arranged on the rack (1), an upper rotary table robot (3) is arranged on one side of the feeding butt joint pull belt (2), a double-station rotary table (4) is arranged at the tail end, corresponding to the feeding butt joint pull belt (2), of the rack (1), a clamp (5) is arranged on the double-station rotary table (4), an edge trimming device (6) is arranged on one side of the double-station rotary table (4), a tab shaping machine (7) is arranged on one side of the double-station rotary table (4), a lower rotary table manipulator (8) is arranged on one side of the double-station rotary table (4), a weighing device (9) is arranged on one side of the lower rotary table manipulator (8), a first transfer manipulator (10) is arranged on one side of the weighing device (9), an NG material receiving box (11) is arranged on one side of the weighing device (9), and a first centrifugal packaging rotary table (16), a second centrifugal packaging rotary table (17) and a rotary table (1) are arranged on the rack (1) respectively, The device comprises a third centrifugal packaging turntable (18) and a fourth centrifugal packaging turntable (19), wherein a first moving platform (20) is arranged at a position between a first centrifugal packaging turntable (16) and a second centrifugal packaging turntable (17), a first edge cutter (21) is arranged on one side of the first moving platform (20), a first cavity discharging manipulator (22) is arranged on one side of the first moving platform (20), a second moving platform (23) is arranged at a position between the third centrifugal packaging turntable (18) and the fourth centrifugal packaging turntable (19), a second edge cutter (24) is arranged on one side of the second moving platform (23), and a second cavity discharging manipulator (25) is arranged on one side of the second moving platform (23).

2. A linear centrifugal double sealer according to claim 1, wherein: one side of the weighing device (9) is provided with a first feeding drawstring (12), the rack (1) is provided with a second feeding drawstring (13), and the first feeding drawstring (12) is positioned above the second feeding drawstring (13).

3. A linear centrifugal double sealer according to claim 1, wherein: and CCD cameras (28) are arranged on one sides of the feeding butt joint pull belt (2), the first feeding pull belt (12) and the second feeding pull belt (13).

4. A linear centrifugal double sealer according to claim 1, wherein: one side of the second feeding drawstring (13) is provided with a first feeding robot (14), the rack (1) is provided with a discharging drawstring (27), and one side of the discharging drawstring (27) is provided with a second feeding robot (15).

5. A linear centrifugal double sealer according to claim 1, wherein: and the first feeding robot (14) and the second feeding robot (15) are both provided with a sucker (29).

6. A linear centrifugal double sealer according to claim 1, wherein: and a second transfer manipulator (26) is arranged on one side of each of the first moving platform (20) and the second moving platform (23).

Technical Field

The invention relates to the technical field of battery packaging equipment, in particular to a linear centrifugal type secondary packaging machine.

Background

Due to the requirement of people on the use of batteries in production and life, certain requirements are met for the use of a rotating disc type centrifugal secondary sealing machine for packaging batteries in the market; however, the existing rotating disc type operation mode has many disadvantages:

(1) the rotating disc type cam divider drives the centrifugal cavity to operate, and stations are switched, so that the rotating disc type cam divider is very heavy;

(2) the existing rotating disc type centrifugal secondary sealing machine is difficult to maintain, the centrifugal cavities are concentrated on one large rotating disc, the maintenance operation of the centrifugal cavities is troublesome, the space is too small, the centrifugal cavities are controlled by the middle sliding ring of the large rotating disc, the circuit is complex, and the later-stage sliding ring replacement and circuit change work are inconvenient;

(3) the cost is high, and a large divider, an oversized turntable and a large slip ring can be used in the turntable mode, which are expensive in manufacturing cost and cause the equipment cost to be ultrahigh;

(4) the control is unstable, and the sliding ring goes wrong easily, and all do not easily find out, and the encapsulation mechanism of centrifugal cavity is through the inside high-speed sliding ring control transmission of cavity, and the inside sliding ring of centrifugal cavity still need control the transmission through the middle sliding ring of carousel, and circuit transmission is complicated, and the transmission is made mistakes easily.

Disclosure of Invention

The invention aims to provide a linear centrifugal type double sealing machine to solve the problems in the background technology.

In order to solve the technical problems, the invention provides the following technical scheme: a linear centrifugal type secondary sealing machine comprises a machine frame, a feeding butt joint pull belt, an upper rotary disc robot, a double-station rotary disc, a clamp, an edge trimming device, a lug shaping machine, a lower rotary disc mechanical hand, a weigher, a first transfer mechanical hand, an NG material receiving box, a first feeding pull belt, a second feeding pull belt, a first feeding robot, a second feeding robot, a first centrifugal packaging rotary disc, a second centrifugal packaging rotary disc, a third centrifugal packaging rotary disc, a fourth centrifugal packaging rotary disc, a first moving platform, a first edge cutting machine, a first cavity discharging mechanical hand, a second moving platform, a second edge cutting machine, a second cavity discharging mechanical hand, a second transfer mechanical hand, a discharging pull belt, a CCD camera and a sucker, wherein the feeding butt joint pull belt is arranged on the machine frame, the upper rotary disc robot is arranged on one side of the feeding butt joint pull belt, the double-station rotary disc is arranged at the tail end of the feeding pull belt corresponding to the feeding butt joint pull belt on the machine frame, a clamp is arranged on the double-station turntable, an edge trimming device is arranged on one side of the double-station turntable, a tab shaping machine is arranged on one side of the double-station turntable, a lower turntable manipulator is arranged on one side of the lower turntable manipulator, a weighing device is arranged on one side of the lower turntable manipulator, a first transfer manipulator is arranged on one side of the weighing device, an NG (NG) material receiving box is arranged on one side of the weighing device, a first centrifugal packaging turntable, a second centrifugal packaging turntable, a third centrifugal packaging turntable and a fourth centrifugal packaging turntable are respectively arranged on the rack, a first moving platform is arranged at a position between the first centrifugal packaging turntable and the second centrifugal packaging turntable, a first edge cutting machine is arranged on one side of the first moving platform, a first cavity discharging manipulator is arranged at one side of the first moving platform, and a second moving platform is arranged at a position between the third centrifugal packaging turntable and the fourth centrifugal packaging turntable, one side of the second moving platform is provided with a second edge trimmer, and one side of the second moving platform is provided with a second cavity discharging manipulator.

Furthermore, one side of the weighing device is provided with a first feeding drawstring, the rack is provided with a second feeding drawstring, and the first feeding drawstring is positioned above the second feeding drawstring.

Furthermore, one side of material loading butt joint stretching strap, first material loading stretching strap and second material loading stretching strap all is provided with the CCD camera.

Furthermore, one side of the second feeding drawstring is provided with a first feeding robot, the rack is provided with a discharging drawstring, and one side of the discharging drawstring is provided with a second feeding robot.

Furthermore, all be provided with the sucking disc on first material loading robot and the second material loading robot.

Furthermore, a second transfer manipulator is arranged on one side of each of the first moving platform and the second moving platform.

Compared with the prior art, the invention has the following beneficial effects: the novel centrifugal packaging turntable mechanism adopts a linear layout, four independent centrifugal packaging turntable mechanisms are linearly arranged, the maintenance space is large, the centrifugal packaging turntable mechanisms are close to the edge of equipment, the operation is convenient during maintenance, and the centrifugal packaging turntable mechanisms are independent mechanisms of an independent rack and can be pulled out of a host equipment area for maintenance; the centrifugal packaging turntable mechanism is matched with a robot and a CCD camera for loading, so that the positioning is accurate and the accurate loading is facilitated; the linear centrifugal type secondary sealing machine has high capacity, each centrifugal sealing turntable mechanism works independently without mutual influence, and four battery packs can be sealed simultaneously; the cost is lower, the centrifugal packaging turntable mechanisms share the mechanism, the work of the other centrifugal packaging turntable mechanism is not influenced, and the space and the cost can be greatly saved; the pollution is small, after the battery is centrifugally packaged, the air bag is cut off from the blanking of the centrifugal packaging turntable mechanism to the trimming station, and the problem of electrolyte pollution in the subsequent battery transfer process is solved; the centrifugal packaging rotary table mechanism is independently controlled, each centrifugal packaging rotary table mechanism is independently controlled, one cavity has a problem, the rest cavities are not influenced, the equipment can shield one centrifugal cavity and can be continuously used, and production is not influenced; the battery clamp is faster and simpler in model changing, the other clamps except the clamp for packaging the cavity are special clamps, and no part needs to be changed in model changing, so that the equipment can quickly respond when the model of the battery is changed, and a large amount of labor force can be saved; and the novel positioning mode is simple and accurate, the important positioning is provided with visual positioning, and the process precision is greatly improved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall top view of the present invention;

FIG. 2 is an enlarged view of the structure of the area A in FIG. 1 according to the present invention;

FIG. 3 is an enlarged view of the structure of the area B in FIG. 1 according to the present invention;

in the figure: 1. a frame; 2. loading and butting pull belts; 3. an upper turntable robot; 4. a double-station turntable; 5. a clamp; 6. an edge trimmer; 7. a tab shaping machine; 8. a turntable-rotating mechanical arm; 9. a weighing device; 10. a first transfer robot; 11. an NG material receiving box; 12. a first feeding drawstring; 13. a second feeding drawstring; 14. a first loading robot; 15. a second feeding robot; 16. a first centrifugal packaging turntable; 17. a second centrifugal packaging turntable; 18. a third centrifugal packaging turntable; 19. a fourth centrifugal packaging turntable; 20. a first mobile platform; 21. a first edge cutting machine; 22. a first cavity discharging manipulator; 23. a second mobile platform; 24. a second edge trimmer; 25. a second cavity discharging manipulator; 26. a second transfer robot; 27. blanking drawstrings; 28. a CCD camera; 29. and (4) sucking discs.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a linear centrifugal type secondary sealing machine comprises a machine frame 1, a feeding butt joint pull belt 2, an upper rotary disc robot 3, a double-station rotary disc 4, a clamp 5, an edge trimming device 6, a tab shaping machine 7, a lower rotary disc mechanical hand 8, a weighing device 9, a first transfer mechanical hand 10, an NG material receiving box 11, a first feeding pull belt 12, a second feeding pull belt 13, a first feeding robot 14, a second feeding robot 15, a first centrifugal packaging rotary disc 16, a second centrifugal packaging rotary disc 17, a third centrifugal packaging rotary disc 18, a fourth centrifugal packaging rotary disc 19, a first moving platform 20, a first edge cutting machine 21, a first cavity discharging mechanical hand 22, a second moving platform 23, a second edge cutting machine 24, a second cavity discharging mechanical hand 25, a second transfer mechanical hand 26, a discharging pull belt 27, a CCD camera 28 and a suction disc 29, wherein the feeding butt joint pull belt 2 is arranged on the machine frame 1, the upper rotary disc robot 3 is arranged on one side of the feeding butt joint pull belt 2, a double-station turntable 4 is arranged on the rack 1 corresponding to the tail end of the feeding butt joint pull belt 2, a clamp 5 is arranged on the double-station turntable 4, an edge trimming device 6 is arranged on one side of the double-station turntable 4, a tab shaping machine 7 is arranged on one side of the double-station turntable 4, a lower turntable manipulator 8 is arranged on one side of the double-station turntable 4, a weigher 9 is arranged on one side of the lower turntable manipulator 8, a first transfer manipulator 10 is arranged on one side of the weigher 9, an NG (natural gas) receiving box 11 is arranged on one side of the weigher 9, a first centrifugal packaging turntable 16, a second centrifugal packaging turntable 17, a third centrifugal packaging turntable 18 and a fourth centrifugal packaging turntable 19 are respectively arranged on the rack 1, a first moving platform 20 is arranged at a position between the first centrifugal packaging turntable 16 and the second centrifugal packaging turntable 17, a first edge cutting machine 21 is arranged on one side of the first moving platform 20, a first cavity discharging manipulator 22 is arranged on one side of the first moving platform 20, a second moving platform 23 is arranged between the third centrifugal packaging turntable 18 and the fourth centrifugal packaging turntable 19, a second edge trimmer 24 is arranged on one side of the second moving platform 23, and a second cavity discharging manipulator 25 is arranged on one side of the second moving platform 23; a first feeding drawstring 12 is arranged on one side of the weighing device 9, a second feeding drawstring 13 is arranged on the frame 1, and the first feeding drawstring 12 is positioned above the second feeding drawstring 13; one sides of the feeding butt joint pull belt 2, the first feeding pull belt 12 and the second feeding pull belt 13 are all provided with a CCD camera 28; a first loading robot 14 is arranged on one side of the second loading drawstring 13, a blanking drawstring 27 is arranged on the frame 1, and a second loading robot 15 is arranged on one side of the blanking drawstring 27; the first feeding robot 14 and the second feeding robot 15 are both provided with a sucker 29; a second transfer manipulator 26 is arranged on one side of each of the first moving platform 20 and the second moving platform 23; when the linear centrifugal type two-sealing machine is used, firstly, a battery is placed on a feeding butt-joint pull belt 2 and is conveyed through the feeding butt-joint pull belt 2, a light source is arranged at the bottom of the tail end of the feeding butt-joint pull belt 2, the position of the battery is determined by taking a picture through the bottom light source in cooperation with a CCD camera 28, the battery is grabbed by an upper rotary table robot 3 and is placed into a clamp 5 of a double-station rotary table 4, the double-station rotary table 4 is subjected to four-division switching, the battery is sequentially subjected to side edge treatment through an edge treatment device 6, subjected to tab shaping through a tab shaping machine 7, then subjected to a lower rotary table station, grabbed out by a lower rotary table manipulator 8, weighed on a weighing device 9, after weighing is finished, a first transfer manipulator 10 is used for sorting, weighing defective products are placed into an NG receiving box 11, and transferred to a first feeding pull belt 12 and a second feeding pull belt 13 after the weighing is qualified, the first feeding pull belt 12 and the second feeding pull belt 13 are both provided with light sources at the bottom of the tail ends, the battery position is determined by taking a picture through a bottom light source in cooperation with a CCD camera 28, a first feeding robot 14 firstly feeds a battery of one of the packaging cavities, then a first centrifugal packaging turntable 16 rotates, then a battery of the other packaging cavity is fed, the centrifugal cavity of the first centrifugal packaging turntable 16 is closed for centrifugal packaging, the first feeding robot 14 is responsible for feeding work of the first centrifugal packaging turntable 16 and a second centrifugal packaging turntable 17, after the first centrifugal packaging turntable 16 is fed, the first feeding robot 14 feeds the second centrifugal packaging turntable 17, the first feeding robot 14 works in such a reciprocating and circulating way to feed materials, after the first centrifugal packaging turntable 16 is packaged, the first centrifugal packaging turntable 16 is fed to a first moving platform 20 through a first cavity discharging manipulator 22, the battery is transferred to a first edge cutting machine 21, the battery is cut off, the battery is moved to a second transferring manipulator 26, and the second transferring manipulator 26 grabs a discharging belt 27, the first moving platform 20 moves to the cavity discharging position again, another battery connected with the first centrifugal packaging turntable 16 repeats the above actions, when the first centrifugal packaging turntable 16 performs centrifugal packaging work, the second centrifugal packaging turntable 17 simultaneously performs feeding by the first feeding robot 14, when the first centrifugal packaging turntable 16 performs discharging, the second centrifugal packaging turntable 17 performs centrifugal packaging, the first centrifugal packaging turntable 16 and the second centrifugal packaging turntable 17 do not conflict in time, so that the feeding and discharging time is completely staggered, and therefore the first centrifugal packaging turntable 16 and the second centrifugal packaging turntable 17 can share the first feeding robot 14 and share the first cavity discharging manipulator 22; this is novel provides the battery through first material loading stretching strap 12 and gives first centrifugal encapsulation carousel 16, the centrifugal encapsulation carousel 17 of second, second material loading stretching strap 13 provides third centrifugal encapsulation carousel 18, fourth centrifugal encapsulation carousel 19, third centrifugal encapsulation carousel 18, the unloading mode and first centrifugal encapsulation carousel 16 on the work of fourth centrifugal encapsulation carousel 19, second centrifugal encapsulation carousel 17 mode is the same, first centrifugal encapsulation carousel 16, the centrifugal encapsulation carousel 17 of second, third centrifugal encapsulation carousel 18, fourth centrifugal encapsulation carousel 19 all unloads on unloading stretching strap 27, an unloading stretching strap 27 of sharing.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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