Automobile anti-collision beam
阅读说明:本技术 一种汽车防撞梁 (Automobile anti-collision beam ) 是由 卞强 于 2021-08-27 设计创作,主要内容包括:本发明属于汽车配件技术领域,具体的说是一种汽车防撞梁,包括主梁、吸能部件和车架连接件;本发明中通过将吸能部件的侧壁设置成波纹状结构,进而车辆撞击吸能部件受到正面冲击时,平行于吸能部件轴向的冲击力,并不能与吸能部件的侧壁保持平行,吸能部件的侧壁不与轴线平行的面上受到的力与该面呈一定的夹角,进而使得吸能部件的侧壁上受到的力在垂直与侧壁的方向有分力,进而使得局部的侧壁受到径向的力,使吸能部件能够较容易且均匀的变形,且在整个过程中吸能部件始终通过变形吸收冲击的能量直至达到最大变形量,进而保证了吸能部件能够稳定可靠的吸收冲击的能量,进而减少了驾车人员受到的冲击,进而保证了驾乘人员的安全。(The invention belongs to the technical field of automobile accessories, and particularly relates to an automobile anti-collision beam which comprises a main beam, an energy absorption part and a frame connecting piece, wherein the main beam is provided with a plurality of connecting holes; according to the invention, the side wall of the energy-absorbing component is arranged into the corrugated structure, so that when the vehicle impact energy-absorbing component is subjected to frontal impact, the impact force parallel to the axial direction of the energy-absorbing component cannot be kept parallel to the side wall of the energy-absorbing component, and the force applied to the side wall of the energy-absorbing component, which is not parallel to the axis, forms a certain included angle with the side wall, so that the force applied to the side wall of the energy-absorbing component has component force in the direction vertical to the side wall, and further the local side wall is subjected to radial force, so that the energy-absorbing component can be easily and uniformly deformed, and the energy-absorbing component absorbs the impact energy through deformation until the maximum deformation is achieved all the time in the whole process, thereby ensuring that the energy-absorbing component can stably and reliably absorb the impact energy, further reducing the impact applied to drivers and ensuring the safety of the drivers and passengers.)
1. An automobile anti-collision beam is characterized in that: comprises a main beam (1), an energy absorption part (2) and a frame connecting piece (3); energy absorption components (2) are symmetrically arranged on one side of the main beam (1); one end of the energy absorption component (2) is fixedly connected with the main beam (1) through a bolt; the other end of the energy-absorbing component (2) is provided with the frame connecting piece (3); the energy absorption part (2) is connected with the frame connecting piece (3); the side wall of the energy absorption part (2) is of a corrugated structure.
2. The automotive impact beam of claim 1, wherein: the two sides of the energy absorption component (2) in the horizontal direction are symmetrically provided with buffer blocks (4); one side surface of the buffer block (4) is of a corrugated structure and is abutted against one side surface of the energy absorption part (2); the energy absorption component (2) is symmetrically provided with hoop members (5) in the vertical direction; the two ends of the hoop member (5) are fixedly connected through bolts; the other side surface of the buffer block (4) is abutted against the inner side of the hoop member (5).
3. The automotive impact beam of claim 2, wherein: the inside of the buffer block (4) is provided with a granular substance; the particulate matter is a rigid material.
4. An automobile impact beam as defined in claim 3, wherein: support rings (6) are uniformly arranged in the energy absorption part (2) at intervals; the outer side of the support ring (6) is in contact with the energy-absorbing component (2); a support component (7) is arranged on the inner side of the support ring (6); the supporting part (7) is used for providing supporting force for the supporting ring (6).
5. The automotive impact beam of claim 4, wherein: the supporting part (7) comprises a movable head (71), a supporting frame (72) and a screw rod (73); the screw (73) is arranged at one end of the energy-absorbing component (2) close to the frame connecting piece (3); the screw (73) is rotationally connected with an end plate on the energy absorption part (2); the screw rod (73) is uniformly provided with movable heads (71) at intervals; the movable head (71) is in threaded connection with the screw rod (73); the supporting frames (72) are uniformly arranged on one side of the movable head (71) at intervals; one end of the support frame (72) is hinged with the movable head (71); the other end of the supporting frame (72) is abutted against the inner side of the supporting ring (6); the screw rod (73) is made of flexible materials.
6. An automobile impact beam as defined in claim 5, wherein: springs (8) are symmetrically arranged at one end of the energy absorption part (2) close to the frame connecting piece (3); one end of the spring (8) is connected with the energy absorption part (2); the other end of the spring (8) is connected with the frame connecting piece (3).
7. The automotive impact beam of claim 6, wherein: one side of the frame connecting piece (3) is symmetrically provided with connecting rods (9); two ends of the connecting rod (9) are respectively provided with a ball head (10); the connecting rod (9) is arranged in two sections; the middle parts of the connecting rods (9) are connected through threads; the spring (8) is sleeved on the connecting rod (9); waist-shaped holes (11) are symmetrically formed in the end plate on one side of the energy absorption component (2) and the frame connecting piece (3); the spherical surfaces at the two ends of the connecting rod (9) are respectively contacted with one side surface of the upper end plate of the energy-absorbing component (2) and one side surface of the frame connecting piece (3).
Technical Field
The invention belongs to the technical field of automobile accessories, and particularly relates to an automobile anti-collision beam.
Background
The anti-collision beam is a device for reducing the impact energy absorbed when a vehicle is collided, and consists of a main beam, an energy absorption box and a mounting plate connected with the vehicle, wherein the main beam and the energy absorption box can effectively absorb the impact energy when the vehicle is collided at a low speed, so that the damage of the impact force to a vehicle body longitudinal beam is reduced as much as possible, and the anti-collision beam plays a role in protecting the vehicle; the anti-collision beam structure can ensure that the low-speed energy absorption box effectively absorbs energy during low-speed collision through crumpling, and the anti-collision beam is connected to a vehicle body through bolts and is convenient to detach and replace. All add on the anticollision roof beam of many motorcycle types at present and be equipped with one deck foam buffer, its main effect still plays a support to outside plastic bumper when the collision below 4km/h, alleviates the effect of collision power, reduces the collision and to the damage of plastic bumper, reduces cost of maintenance.
The anti-collision beam is used as an important safety part in an automobile and mainly has the main functions that when the automobile is collided, the anti-collision box in the anti-collision beam can deform to further absorb impact energy generated when the automobile is collided, so that the safety of drivers and passengers in the automobile is ensured, most of the energy absorption boxes of the existing anti-collision beam adopt a cylindrical structure, and the side wall of the energy absorption box is of a vertical structure, so when the automobile is impacted positively, the impact force acts on the energy absorption box along the axial direction of the energy absorption box, and because the side wall of the energy absorption box is of a vertical structure, the energy absorption box is difficult to be compressed and deformed (for example, as shown in figure 8, when the positive impact force acts on the energy absorption box, along with the increase of the force acting on the energy absorption box, because the side wall of the traditional box is of the vertical structure and the positive action force is parallel to the side wall of the energy absorption box, and then only when the force acting on the energy absorption box exceeds the limit strength which the energy absorption box can bear, the crash box can only produce bending deformation at this moment, so the deformation process of traditional crash box when receiving the front impact is the process of sudden change, when the impact force does not exceed the ultimate strength that can bear of crash box, then the crash box keeps original form), and then can't be through the impact energy who produces when deformation absorption vehicle striking, and then make impact energy transmit the automobile body, and then transmit to in the car on the driver and passenger's body, and then cause driver and passenger's damage.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides an automobile anti-collision beam. The anti-collision beam is mainly used for solving the problem that when the traditional anti-collision beam is subjected to frontal impact, the energy absorption box is not easy to deform and cannot absorb impact energy, and therefore the impact energy is transmitted to a vehicle body to cause damage to drivers and passengers.
The technical scheme adopted by the invention for solving the technical problems is as follows: an automobile anti-collision beam comprises a main beam, an energy absorption component and a frame connecting piece; energy absorption components are symmetrically arranged on one side of the main beam; one end of the energy absorption component is fixedly connected with the main beam through a bolt; the other end of the energy absorption part is provided with the frame connecting piece; the energy absorption component is connected with the frame connecting piece; the side wall of the energy absorption part is of a corrugated structure.
When the automobile is collided, the energy absorption boxes of the existing anti-collision beams are mostly in a cylindrical structure, the side walls of the energy absorption boxes are in a vertical structure, so that when the automobile is impacted in a front direction, impact force acts on the energy absorption boxes along the axial direction of the energy absorption boxes, and the side walls of the energy absorption boxes are in a vertical shape, so that the energy absorption boxes are difficult to be compressed and deformed (for example, as shown in figure 8, when the front impact force acts on the energy absorption boxes, along with the increase of the force acting on the energy absorption boxes, because the side walls of the traditional energy absorption boxes are in a vertical structure and are parallel to the side walls of the boxes, and only when the force acting on the energy absorption boxes exceeds the limit strength which the energy absorption boxes can bear, the energy-absorbing box can be bent and deformed, so that the deformation process of the traditional energy-absorbing box when the energy-absorbing box is subjected to the front impact is a sudden change process, and when the impact force does not exceed the limit strength which can be borne by the energy-absorbing box, the energy-absorbing box keeps the original shape), so that the impact energy generated when a vehicle is impacted can not be absorbed through deformation, and the impact energy is transmitted to the vehicle body and further transmitted to the body of a driver and a passenger in the vehicle, and further the damage to the driver and the passenger is caused; therefore, in this embodiment, by configuring the side wall of the energy absorbing member to have a corrugated structure, when the vehicle impact energy absorbing member is subjected to a frontal impact, the impact force parallel to the axial direction of the energy absorbing member cannot be kept parallel to the side wall of the energy absorbing member, (for example, as shown in fig. 7, when the energy absorbing member is parallel to the axial direction of the acting force N, the force applied to the side wall of the energy absorbing member on the plane not parallel to the axial line forms a certain angle with the side wall, so that the force applied to the side wall of the energy absorbing member has a component in the direction perpendicular to the side wall, so that a radial force is applied to a local side wall, and since the corrugated structure of the energy absorbing member is uniformly arranged, so that the force applied to each part of the energy absorbing member is uniform), and when the energy absorbing member is subjected to a frontal impact, the energy absorbing member can be deformed easily and uniformly (for example, as shown in fig. 8, when the energy absorbing member is subjected to a frontal impact, energy-absorbing part then can slow deformation, increase along with the effort and the increase of action time, make the deflection increase gradually, reach the biggest deflection at last), energy-absorbing part is through the energy of deformation absorption impact all the time at whole in-process until reaching the biggest deflection, and then at the whole in-process of vehicle collision, the impact force that the absorption collision produced all the time, and then guaranteed that energy-absorbing part can reliable and stable absorption impact energy, and then avoid most impact force to transmit the automobile body, and then reduced the impact that driver received, and then guaranteed driver and crew's safety, and then the safeguard function of anticollision roof beam has been improved.
Preferably, the two sides of the energy absorption part in the horizontal direction are symmetrically provided with buffer blocks; one side surface of the buffer block is of a corrugated structure and is abutted against one side surface of the energy absorption part; the energy absorption parts are symmetrically provided with hoop parts in the vertical direction; the two ends of the hoop member are fixedly connected through bolts; the other side of buffer block with staple bolt spare inboard is contradicted.
When the automobile is in operation, the side wall of the energy absorption part is of a corrugated structure, and the energy absorption part is connected with the main beam and the frame, so that the energy absorption part can deform along with the running of the automobile in the running process of the automobile, and the energy absorption part impacted by the front side can not deform uniformly and reliably to absorb energy when the automobile is impacted, thereby causing the damage to drivers and passengers; therefore, in the scheme, the buffer blocks and the anchor ears are arranged on the two sides of the energy-absorbing component, so that the deformation of the energy-absorbing component is limited from the outside, the deformation of the energy-absorbing component in the vehicle form process is prevented, the energy-absorbing component can be reliably and uniformly deformed when the vehicle is impacted, the impact energy is absorbed through the deformation, and the safety of drivers and passengers is further protected; meanwhile, one side face of the buffer block is corrugated, so that one side face of the buffer block is completely attached to the outer contour of the energy absorption part, the contact area between the buffer block and the energy absorption part is increased, the energy absorption part can be better supported, meanwhile, the buffer block is completely attached to the energy absorption part, when one end of the energy absorption part is impacted, acting force is firstly transmitted to the corrugated structure close to the stressed end of the energy absorption part, the buffer block close to the stressed end is uniformly extruded, the stressed force is further transmitted to the next layer of corrugated structure of the energy absorption part, and when one end of the energy absorption part is stressed, the acting force can be uniformly applied to each layer of corrugated structure of the energy absorption part, so that the energy absorption part can be uniformly and reliably deformed, and the safety performance of the anti-collision beam is further improved; simultaneously because the buffer block is flexible material, and then make the anticollision roof beam can realize the deformation of side direction, and then can bear the impact force of side direction.
Preferably, the inside of the buffer block is provided with a particulate matter; the particulate matter is a rigid material.
When the energy absorption component works, the side wall of the energy absorption component is of a corrugated structure, one side face of the buffer block is completely attached to the energy absorption component, when the energy absorption component is impacted and deformed, the corrugated structures of all layers are close to each other in an arc manner, so that the buffer block is extruded, and then the local part of one side face, close to the energy absorption component, of the buffer block is subjected to shearing force; therefore, in the scheme, rigid granular materials (such as gravel, metal particles, hard plastic particles and the like) are added into the manufacturing materials of the buffer block, so that the toughness of the buffer block is improved, when the energy-absorbing component deforms and extrudes the buffer block, the rigid particles in the buffer block are close to each other in an arc shape, so that the force can be transmitted through the rigid particles, the force applied to the buffer block is uniformly dispersed to the whole buffer block, the stress concentration of the buffer block at the position extruded by the energy-absorbing component is prevented, and the risk of damage to the buffer block is reduced; simultaneously because the power of energy-absorbing part extrusion buffer block is dispersed on whole buffer block, and then makes the extrusion force that the buffer block can bear increase, and then makes the impact force that the buffer block can absorb increase, has further improved the energy-absorbing effect of anticollision roof beam, and then has improved the security performance of anticollision roof beam.
Preferably, the energy absorption part is internally provided with support rings at uniform intervals; the outer side of the support ring is in contact with the energy absorbing component; a support component is arranged on the inner side of the support ring; the support component is used for providing a supporting force for the support ring.
When the energy absorption part works, when the energy absorption part is deformed by impact, the energy absorption part can be compressed, so that the cross section of the energy absorption part is increased, and the buffer block is arranged outside the energy absorption part for supporting, if the energy absorption part is not supported inside, the energy absorption part can be completely deformed inwards, so that the deformation of the energy absorption part is uneven, the deformation is irregular, the energy absorption part can not be uniformly and reliably deformed all the way in the whole impact process, the impact energy can not be absorbed in the whole impact process, the impact energy is transmitted to a vehicle body in the impact process, and further the damage to drivers and passengers is caused; therefore, in the scheme, the support rings and the support parts are arranged in the energy-absorbing parts, and the support rings are distributed intermittently, so that local support is formed in the energy-absorbing parts, further the energy-absorbing parts are prevented from being completely contracted towards the inside in the deformation process, further the energy-absorbing parts are prevented from being irregularly deformed, further the energy-absorbing parts can be uniformly and reliably deformed in the whole vehicle collision process, further the energy-absorbing parts can absorb impact energy generated by collision in the whole collision process, further the energy is prevented from being transmitted to a vehicle body in the collision process, and further the safety of drivers and passengers is ensured; meanwhile, the support rings are distributed intermittently, so that the problem that the energy absorption part is difficult to deform is avoided, and the energy absorption effect of the energy absorption part is ensured.
Preferably, the supporting part comprises a movable head, a supporting frame and a screw rod; the screw is arranged at one end of the energy absorption component close to the frame connecting piece; the screw is rotationally connected with an end plate on the energy absorption part; movable heads are uniformly arranged on the screw at intervals; the movable head is in threaded connection with the screw; the supporting frames are uniformly arranged on one side of the movable head at intervals; one end of the support frame is hinged with the movable head; the other end of the support frame is abutted against the inner side of the support ring; the screw rod is made of flexible materials.
When the energy-absorbing component is in work, when the internal support is installed, the support and the movable head are placed into the energy-absorbing component, one end of the support rod is contacted with the support ring, then the screw rod is rotated, so that the movable head on the screw rod moves, along with the movement of the movable head, one end of the support frame is contacted with the support ring, so that the support frame deflects, as one end of the support ring is rotationally connected with the movable head, and further along with the rotation of the support frame, two ends, close to the support frame, of the support frame move towards one end of the support ring, so that the support frame is propped against the support ring, the energy-absorbing component is supported from the inside partially, the energy-absorbing component is prevented from being completely contracted towards the inside in the deformation process, the energy-absorbing component is prevented from being irregularly deformed, the energy-absorbing component can be uniformly and reliably deformed in the whole vehicle impact process, and the energy-absorbing component can absorb impact energy generated by impact in the whole impact process, thereby preventing energy from being transmitted to the vehicle body in the collision process and further ensuring the safety of drivers and passengers; when the internal support is used for installation, an operator can realize the internal support mainly by rotating the screw rod, so that the support component is convenient to install, and the anti-collision beam is convenient to install and maintain; simultaneously because the screw rod that sets up is flexible material, and activity head and bracing piece interval distribution in the axial, and then do not influence the energy-absorbing part lateral deformation, and then make the anticollision roof beam can realize the deformation of side direction, and then can bear the impact force of side direction.
Preferably, springs are symmetrically arranged at one end, close to the frame connecting piece, of the energy absorption part; one end of the spring is connected with the energy absorption part; the other end of the spring is connected with the frame connecting piece.
When the automobile is in work, the energy-absorbing component is easy to deform when being subjected to frontal impact, and further can deform when being subjected to slight impact, and further the maintenance cost of the automobile can be increased.
Preferably, one side of the frame connecting piece is symmetrically provided with connecting rods; the two ends of the connecting rod are respectively provided with a ball head; the connecting rods are arranged in two sections; the middle parts of the connecting rods are connected through threads; the spring is sleeved on the connecting rod; waist-shaped holes are symmetrically formed in the end plate on one side of the energy absorption part and the frame connecting piece; the spherical surfaces at the two ends of the connecting rod are respectively contacted with one side surface of the upper end plate of the energy absorption component and one side surface of the frame connecting piece.
When the anti-collision beam works, most of the anti-collision beams are connected with a vehicle body through bolts, and further when the vehicle is impacted laterally, the bolts for connection are subjected to lateral force, so that the bolts are generally called to deform or tear, and further, the energy absorption parts and the vehicle body are difficult to detach during maintenance; consequently set up the bulb through the both ends at the connecting piece in this scheme, and the connecting piece is installed at waist shape downtheholely, and then when the anticollision roof beam received the impact of side direction, the connecting rod can take place to deflect, and then make the connecting rod can not cause deformation or tear because of receiving the yawing force, and then prevent the risk that the anticollision roof beam is difficult to demolish after the striking, simultaneously because the bulb that sets up, when the connecting rod deflects, still can keep with energy-absorbing part and vehicle frame connecting piece's in close contact with, and then guarantee the reliability of connecting.
The invention has the following beneficial effects:
1. the invention relates to an anti-collision beam as an important safety part in an automobile, which mainly has the advantages that when the automobile is collided, the anti-collision beam can be deformed through an energy absorption box in the anti-collision beam, so that impact energy generated when the automobile is collided can be absorbed, so that the safety of drivers and passengers in the automobile can be ensured, most of the energy absorption boxes of the existing anti-collision beam adopt a cylindrical structure, the side wall of the energy absorption box is of a vertical structure, when the automobile is subjected to front impact, the front impact acts on the anti-collision beam along the axial direction of the energy absorption box, the impact force acts on the energy absorption box along the axial direction of the energy absorption box, and because the side wall of the energy absorption box is of the vertical structure, the energy absorption box is difficult to be compressed and deformed (for example, as shown in figure 8, when the front impact acts on the energy absorption box, the side wall of the traditional box is of the vertical structure, and the front impact force is parallel to the side wall of the energy absorption box, so that only when the force acting on the energy absorption box exceeds the limit strength which the energy absorption box can bear, the energy-absorbing box can be bent and deformed, so that the deformation process of the traditional energy-absorbing box when the energy-absorbing box is subjected to the front impact is a sudden change process, and when the impact force does not exceed the limit strength which can be borne by the energy-absorbing box, the energy-absorbing box keeps the original shape), so that the impact energy generated when a vehicle is impacted can not be absorbed through deformation, and the impact energy is transmitted to the vehicle body and further transmitted to the body of a driver and a passenger in the vehicle, and further the damage to the driver and the passenger is caused; therefore, in this embodiment, by configuring the side wall of the energy absorbing member to have a corrugated structure, when the vehicle impact energy absorbing member is subjected to a frontal impact, the impact force parallel to the axial direction of the energy absorbing member cannot be kept parallel to the side wall of the energy absorbing member, (for example, as shown in fig. 7, when the energy absorbing member is parallel to the axial direction of the acting force N, the force applied to the side wall of the energy absorbing member on the plane not parallel to the axial line forms a certain angle with the side wall, so that the force applied to the side wall of the energy absorbing member has a component in the direction perpendicular to the side wall, so that a radial force is applied to a local side wall, and since the corrugated structure of the energy absorbing member is uniformly arranged, so that the force applied to each part of the energy absorbing member is uniform), and when the energy absorbing member is subjected to a frontal impact, the energy absorbing member can be deformed easily and uniformly (for example, as shown in fig. 8, when the energy absorbing member is subjected to a frontal impact, energy-absorbing part then can slow deformation, increase along with the effort and the increase of action time, make the deflection increase gradually, reach the biggest deflection at last), energy-absorbing part is through the energy of deformation absorption impact all the time at whole in-process until reaching the biggest deflection, and then at the whole in-process of vehicle collision, the impact force that the absorption collision produced all the time, and then guaranteed that energy-absorbing part can reliable and stable absorption impact energy, and then avoid most impact force to transmit the automobile body, and then reduced the impact that driver received, and then guaranteed driver and crew's safety, and then the safeguard function of anticollision roof beam has been improved.
2. In the invention, because the side wall of the energy-absorbing component is of a corrugated structure and the energy-absorbing component is connected with the main beam and the frame, the energy-absorbing component can be deformed along with the running of the vehicle in the running process of the vehicle, so that the energy-absorbing component impacted by the front cannot be deformed uniformly and reliably to absorb energy when the vehicle is impacted, and further drivers and passengers are damaged; therefore, in the scheme, the buffer blocks and the anchor ears are arranged on the two sides of the energy-absorbing component, so that the deformation of the energy-absorbing component is limited from the outside, the deformation of the energy-absorbing component in the vehicle form process is prevented, the energy-absorbing component can be reliably and uniformly deformed when the vehicle is impacted, the impact energy is absorbed through the deformation, and the safety of drivers and passengers is further protected; meanwhile, one side face of the buffer block is corrugated, so that one side face of the buffer block is completely attached to the outer contour of the energy absorption part, the contact area between the buffer block and the energy absorption part is increased, the energy absorption part can be better supported, meanwhile, the buffer block is completely attached to the energy absorption part, when one end of the energy absorption part is impacted, acting force is firstly transmitted to the corrugated structure close to the stressed end of the energy absorption part, the buffer block close to the stressed end is uniformly extruded, the stressed force is further transmitted to the next layer of corrugated structure of the energy absorption part, and when one end of the energy absorption part is stressed, the acting force can be uniformly applied to each layer of corrugated structure of the energy absorption part, so that the energy absorption part can be uniformly and reliably deformed, and the safety performance of the anti-collision beam is further improved; simultaneously because the buffer block is flexible material, and then make the anticollision roof beam can realize the deformation of side direction, and then can bear the impact force of side direction.
3. According to the invention, as the side wall of the energy absorption part is of a corrugated structure, and one side surface of the buffer block is completely attached to the energy absorption part, when the energy absorption part is impacted and deformed, the corrugated structures of all layers are in arc approach to each other to extrude the buffer block, so that the part of one side surface of the buffer block, which is close to the energy absorption part, is subjected to shear force; therefore, in the scheme, rigid granular materials (such as gravel, metal particles, hard plastic particles and the like) are added into the manufacturing materials of the buffer block, so that the toughness of the buffer block is improved, when the energy-absorbing component deforms and extrudes the buffer block, the rigid particles in the buffer block are close to each other in an arc shape, so that the force can be transmitted through the rigid particles, the force applied to the buffer block is uniformly dispersed to the whole buffer block, the stress concentration of the buffer block at the position extruded by the energy-absorbing component is prevented, and the risk of damage to the buffer block is reduced; simultaneously because the power of energy-absorbing part extrusion buffer block is dispersed on whole buffer block, and then makes the extrusion force that the buffer block can bear increase, and then makes the impact force that the buffer block can absorb increase, has further improved the energy-absorbing effect of anticollision roof beam, and then has improved the security performance of anticollision roof beam.
4. When the energy-absorbing component is deformed by impact, the energy-absorbing component is compressed, so that the cross section of the energy-absorbing component is increased, and the buffer block is arranged outside the energy-absorbing component for supporting, if the energy-absorbing component is not supported inside, the energy-absorbing component is deformed inwards completely, so that the deformation of the energy-absorbing component is uneven, the deformation is irregular, the energy-absorbing component cannot be deformed uniformly and reliably all the time in the whole impact process, the impact energy cannot be absorbed in the whole impact process, the impact energy is transmitted to a vehicle body in the impact process, and the injury of drivers and passengers is caused; therefore, in the scheme, the support rings and the support parts are arranged in the energy-absorbing parts, and the support rings are distributed intermittently, so that local support is formed in the energy-absorbing parts, further the energy-absorbing parts are prevented from being completely contracted towards the inside in the deformation process, further the energy-absorbing parts are prevented from being irregularly deformed, further the energy-absorbing parts can be uniformly and reliably deformed in the whole vehicle collision process, further the energy-absorbing parts can absorb impact energy generated by collision in the whole collision process, further the energy is prevented from being transmitted to a vehicle body in the collision process, and further the safety of drivers and passengers is ensured; meanwhile, the support rings are distributed intermittently, so that the problem that the energy absorption part is difficult to deform is avoided, and the energy absorption effect of the energy absorption part is ensured.
5. When the internal support is installed, the support and the movable head are placed into the energy absorption part, one end of the support rod is contacted with the support ring, then the screw rod is rotated, so that the movable head on the screw rod moves, along with the movement of the movable head, one end of the support frame is contacted with the support ring, so that the support frame deflects, because one end of the support ring is rotationally connected with the movable head, and further along with the rotation of the support frame, two ends, close to the support frame, move towards one end of the support ring, so that the support frame is propped against the support ring, the energy absorption part is supported from the inside partially, the energy absorption part is prevented from being completely contracted towards the inside in the deformation process, the energy absorption part is prevented from being deformed irregularly, and the energy absorption part can be deformed uniformly and reliably in the whole vehicle impact process, the energy absorption component can absorb impact energy generated by the impact in the whole impact process, so that the energy is prevented from being transmitted to a vehicle body in the impact process, and the safety of drivers and passengers is further ensured; when the internal support is used for installation, an operator can realize the internal support mainly by rotating the screw rod, so that the support component is convenient to install, and the anti-collision beam is convenient to install and maintain; simultaneously because the screw rod that sets up is flexible material, and activity head and bracing piece interval distribution in the axial, and then do not influence the energy-absorbing part lateral deformation, and then make the anticollision roof beam can realize the deformation of side direction, and then can bear the impact force of side direction.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a schematic view of the overall construction of an impact beam according to the present invention;
FIG. 2 is a schematic view of an energy absorbing member mounting arrangement according to the present invention;
FIG. 3 is a schematic view of a first internal construction of an energy absorbing member of the present invention;
FIG. 4 is a schematic view of a second internal construction of an energy absorbing member of the present invention;
FIG. 5 is a schematic view of the mounting structure of the connecting rod in the present invention;
FIG. 6 is a schematic view of the overall construction of an energy absorbing member of the present invention;
FIG. 7 is a force schematic of the energy absorbing member of the present invention as it is impacted from the front;
FIG. 8 is a force-deflection plot of a front impact on an energy absorber component of the present invention versus a front impact on a conventional sidewall vertical energy absorber box;
in the figure: the main beam comprises a main beam 1, an energy absorption part 2, a frame connecting part 3, a buffer block 4, a hoop part 5, a support ring 6, a support part 7, a movable head 71, a support frame 72, a screw 73, a spring 8, a connecting rod 9, a ball head 10 and a waist-shaped hole 11.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 8, an automobile anti-collision beam comprises a main beam 1, an energy absorption part 2 and a frame connecting piece 3; energy absorption components 2 are symmetrically arranged on one side of the main beam 1; one end of the energy absorption component 2 is fixedly connected with the main beam 1 through a bolt; the other end of the energy-absorbing component 2 is provided with the frame connecting piece 3; the energy absorption part 2 is connected with the frame connecting piece 3; the side wall of the energy absorption part 2 is of a corrugated structure.
When the automobile is collided, the energy absorption boxes of the existing anti-collision beams are mostly in a cylindrical structure, the side walls of the energy absorption boxes are in a vertical structure, so that when the automobile is impacted in a front direction, impact force acts on the energy absorption boxes along the axial direction of the energy absorption boxes, and the side walls of the energy absorption boxes are in a vertical shape, so that the energy absorption boxes are difficult to be compressed and deformed (for example, as shown in figure 8, when the front impact force acts on the energy absorption boxes, along with the increase of the force acting on the energy absorption boxes, because the side walls of the traditional energy absorption boxes are in a vertical structure and are parallel to the side walls of the boxes, and only when the force acting on the energy absorption boxes exceeds the limit strength which the energy absorption boxes can bear, the energy-absorbing box can be bent and deformed, so that the deformation process of the traditional energy-absorbing box when the energy-absorbing box is subjected to the front impact is a sudden change process, and when the impact force does not exceed the limit strength which can be borne by the energy-absorbing box, the energy-absorbing box keeps the original shape), so that the impact energy generated when a vehicle is impacted can not be absorbed through deformation, and the impact energy is transmitted to the vehicle body and further transmitted to the body of a driver and a passenger in the vehicle, and further the damage to the driver and the passenger is caused; therefore, in this embodiment, by configuring the side wall of the energy absorbing member 2 to have a corrugated structure, and further when the vehicle impacts the energy absorbing member 2 in a frontal direction, the impact force parallel to the axial direction of the energy absorbing member 2 cannot be kept parallel to the side wall of the energy absorbing member 2 (for example, as shown in fig. 7, when the energy absorbing member 2 is parallel to the axial direction, the force applied to the side wall of the energy absorbing member 2 on the plane not parallel to the axial direction forms a certain angle with the plane, and further the force applied to the side wall of the energy absorbing member 2 has a component in the direction perpendicular to the side wall, and further the local side wall is applied with a radial force, and simultaneously, because the corrugated structure of the energy absorbing member 2 is uniformly arranged, the force applied to each part of the energy absorbing member 2 is uniform), and further, when the energy absorbing member 2 is impacted in the frontal direction, the energy absorbing member can be deformed easily and uniformly (for example, as shown in fig. 8, when the energy-absorbing part 2 receives forward force, the energy-absorbing part 2 can slowly deform, along with the increase of acting force and the increase of acting time, the deformation is gradually increased, and finally, the maximum deformation is reached, the energy of the impact is absorbed through deformation all the time by the energy-absorbing part 2 in the whole process until the maximum deformation is reached, and then in the whole process of vehicle collision, the impact force generated by the collision is absorbed all the time, and then the energy of the impact can be stably and reliably absorbed by the energy-absorbing part 2, and further most of the impact force is prevented from being transmitted to the vehicle body, and further the impact received by a driver is reduced, and further the safety of the driver and passengers is ensured, and further the protection function of the anti-collision beam is improved.
As shown in fig. 2 to 4, buffer blocks 4 are symmetrically arranged on two sides of the energy absorbing component 2 in the horizontal direction; one side surface of the buffer block 4 is of a corrugated structure and is abutted against one side surface of the energy absorption part 2; the energy absorption part 2 is symmetrically provided with hoop parts 5 in the vertical direction; the two ends of the hoop member 5 are fixedly connected through bolts; the other side of the buffer block 4 is abutted against the inner side of the hoop member 5.
When the automobile is in operation, the side wall of the energy-absorbing component 2 is of a corrugated structure, and the energy-absorbing component 2 is connected with the main beam 1 and the frame, so that the energy-absorbing component 2 is likely to deform along with the running of the automobile in the running process of the automobile, and further the energy-absorbing component 2 which is impacted by the front cannot deform and absorb energy uniformly and reliably when the automobile is impacted, so that drivers and passengers are damaged; therefore, in the scheme, the buffer blocks 4 and the anchor ears are arranged on the two sides of the energy-absorbing component 2, so that the deformation of the energy-absorbing component 2 is limited from the outside, the deformation of the energy-absorbing component 2 in the vehicle form process is prevented, the energy-absorbing component 2 can be reliably and uniformly deformed when the vehicle is impacted, and the impact energy is absorbed through the deformation, so that the safety of drivers and passengers is protected; meanwhile, one side surface of the buffer block 4 is corrugated, so that one side surface of the buffer block 4 is completely attached to the outer contour of the energy absorption component 2, thereby increasing the contact area between the buffer block 4 and the energy-absorbing component 2 and further better supporting the energy-absorbing component 2, and simultaneously because the buffer block 4 is completely attached to the energy-absorbing component 2, when one end of the energy-absorbing component 2 is impacted, the acting force is firstly transmitted to the corrugated structure close to the stressed end of the energy-absorbing component 2, so that the buffer block 4 close to the stress end is uniformly extruded and the force is transmitted to the next layer of corrugated structure of the energy-absorbing component 2, thereby ensuring that when one end of the energy-absorbing component 2 is stressed, the acting force can act on each layer of corrugated structure of the energy-absorbing component 2 uniformly, the energy absorption part 2 can be ensured to deform uniformly and reliably, and the safety performance of the anti-collision beam is further improved; simultaneously because buffer block 4 is flexible material, and then make the anticollision roof beam can realize the deformation of side direction, and then can bear the impact force of side direction.
As shown in fig. 2 to 4, the inside of the buffer block 4 is provided with particulate matter; the particulate matter is a rigid material.
When the energy absorption component works, the side wall of the energy absorption component 2 is of a corrugated structure, and one side surface of the buffer block 4 is completely attached to the energy absorption component 2, so that when the energy absorption component 2 is impacted and deformed, the corrugated structures of all layers are close to each other in an arc manner, the buffer block 4 is further extruded, and then the local part of one side surface, close to the energy absorption component 2, of the buffer block 4 is subjected to shearing force; therefore, in the scheme, rigid granular materials (such as gravel, metal particles, hard plastic particles and the like) are added into the manufacturing materials of the buffer block 4, so that the toughness of the buffer block 4 is improved, when the energy absorption component 2 deforms and extrudes the buffer block 4, the rigid particles in the buffer block 4 are close to each other in an arc shape, so that the force can be transmitted through the rigid particles, the force applied to the buffer block 4 is uniformly dispersed to the whole buffer block 4, the buffer block 4 is prevented from forming stress concentration at the position extruded by the energy absorption component 2, and the risk of damage to the buffer block 4 is reduced; simultaneously because the power that energy-absorbing part 2 extruded buffer block 4 is dispersed on whole buffer block 4, and then makes the extrusion force that buffer block 4 can bear increase, and then makes the impact force that buffer block 4 can absorb increase, has further improved the energy-absorbing effect of anticollision roof beam, and then has improved the security performance of anticollision roof beam.
As shown in fig. 3 and 4, the energy absorbing component 2 is internally provided with support rings 6 at regular intervals; the outer side of the support ring 6 is in contact with the energy absorbing part 2; a support part 7 is arranged on the inner side of the support ring 6; the support member 7 is used for providing a supporting force for the support ring 6.
When the energy absorption component 2 is impacted and deformed during working, the energy absorption component 2 is compressed, so that the cross section of the energy absorption component 2 is increased, since the outside of the energy absorbing component 2 is provided with the buffer block 4 for supporting, if the inside is not supported, the energy absorbing component 2 can be deformed inwards completely, thereby causing the deformation of the energy absorbing member 2 to be non-uniform and further causing the deformation to be irregular, further, the deformation cannot be uniformly and reliably carried out all the way through the whole process of the impact, further the impact energy cannot be absorbed in the whole impact process, thereby causing impact energy to be transmitted to the vehicle body during the collision process and further causing damage to drivers and passengers, but if the shaping support consistent with the external support is adopted, the support structure can completely limit the deformation of the energy-absorbing component 2, thereby causing the energy-absorbing effect of the energy-absorbing component 2; therefore, in the scheme, the support ring 6 and the support part 7 are arranged in the energy-absorbing part 2, the support ring 6 is distributed intermittently, so that local support is formed in the energy-absorbing part 2, further, the energy-absorbing part 2 is prevented from completely contracting towards the inside in the deformation process, further, the energy-absorbing part 2 is prevented from being irregularly deformed, further, the energy-absorbing part 2 can be uniformly and reliably deformed in the whole vehicle impact process, further, the energy-absorbing part 2 can absorb impact energy generated by impact in the whole impact process, further, the energy is prevented from being transmitted to a vehicle body in the impact process, and further, the safety of drivers and passengers is ensured; meanwhile, the support rings 6 are distributed intermittently, so that the problem that the energy absorption component 2 is difficult to deform is avoided, and the energy absorption effect of the energy absorption component 2 is ensured.
As shown in fig. 3 and 4, the support part 7 includes a movable head 71, a support bracket 72 and a screw 73; the screw 73 is arranged at one end of the energy-absorbing component 2 close to the frame connecting piece 3; the screw 73 is rotationally connected with an end plate on the energy-absorbing part 2; the screw rods 73 are uniformly provided with movable heads 71 at intervals; the movable head 71 is in threaded connection with the screw 73; supporting frames 72 are arranged on one side of the movable head 71 at uniform intervals; one end of the supporting frame 72 is hinged with the movable head 71; the other end of the supporting frame 72 is abutted against the inner side of the supporting ring 6; the screw 73 is made of a flexible material.
When the energy absorption component 2 works, when an internal support is installed, the support and the movable head 71 are firstly placed in the energy absorption component 2, one end of the support rod is contacted with the support ring 6, then the screw 73 is rotated, the movable head 71 on the screw 73 is further moved, along with the movement of the movable head 71, one end of the support frame 72 is contacted with the support ring 6, and further the support frame 72 deflects, because one end of the support ring 6 is rotatably connected with the movable head 71, and further along with the rotation of the support frame 72, two ends, close to the support frame 72, of the support frame 72 move towards one end of the support ring 6, so that the support frame 72 is propped against the support ring 6, further the energy absorption component 2 is locally supported from the inside, further the energy absorption component 2 is prevented from completely contracting towards the inside in the deformation process, further the energy absorption component 2 is prevented from irregularly deforming, and further the energy absorption component 2 can uniformly and reliably deform in the whole vehicle impact process, so that the energy absorption part 2 can absorb impact energy generated by the impact in the whole impact process, thereby preventing the energy from being transmitted to the vehicle body in the impact process and further ensuring the safety of drivers and passengers; when the internal support is used for installation, an operator can realize the internal support mainly by rotating the screw 73, so that the support part 7 is convenient to install, and the anti-collision beam is convenient to install and maintain; meanwhile, the arranged screw rods 73 are made of flexible materials, and the movable heads 71 and the support rods are distributed at intervals in the axial direction, so that the lateral deformation of the energy absorption part 2 is not affected, the lateral deformation of the anti-collision beam can be realized, and the lateral impact force can be borne.
As shown in fig. 1 to 5, springs 8 are symmetrically arranged at one end of the energy absorbing component 2 close to the frame connecting piece 3; one end of the spring 8 is connected with the energy absorption part 2; the other end of the spring 8 is connected with the frame connecting piece 3.
When the automobile is in operation, the energy absorbing component 2 is easy to deform when being subjected to frontal impact, and further can deform when being subjected to slight impact, and further the maintenance cost of the automobile can be increased, therefore, the spring 8 is arranged between the energy absorbing component 2 and the frame connecting piece 3, when the automobile is subjected to slight impact, the spring 8 absorbs the energy of the impact through the deformation of the spring 8, and further the energy of the impact is prevented from being transmitted to the automobile body, and meanwhile, the deformation of the energy absorbing component 2 is also prevented, so that the damage of the energy absorbing component 2 is prevented when the automobile is slightly impacted, and further the maintenance cost of the automobile under slight impact is reduced.
As shown in fig. 3 to 5, a connecting rod 9 is symmetrically arranged on one side of the frame connecting piece 3; two ends of the connecting rod 9 are respectively provided with a ball head 10; the connecting rod 9 is arranged in two sections; the middle parts of the connecting rods 9 are connected through threads; the spring 8 is sleeved on the connecting rod 9; waist-shaped holes 11 are symmetrically formed in the end plate on one side of the energy absorption part 2 and the frame connecting piece 3; the spherical surfaces at the two ends of the connecting rod 9 are respectively contacted with one side surface of the upper end plate of the energy absorption part 2 and one side surface of the frame connecting piece 3.
When the anti-collision beam works, most of the anti-collision beams are connected with the vehicle body through bolts, and further when the vehicle is impacted laterally, the bolts for connection are subjected to lateral force, so that the bolts are generally called to deform or tear, and the energy-absorbing component 2 and the vehicle body are difficult to detach during maintenance; consequently set up bulb 10 through the both ends at the connecting piece in this scheme, and the connecting piece is installed in waist shape hole 11, and then when the anticollision roof beam received the impact of side direction, connecting rod 9 can take place to deflect, and then make connecting rod 9 can not cause deformation or tear because of receiving the yawing force, and then prevent the risk that the anticollision roof beam is difficult to demolish after the striking, simultaneously because the bulb 10 that sets up, when connecting rod 9 deflects, still can keep the in close contact with energy-absorbing part 2 and frame connection 3, and then guarantee the reliability of connecting.
When the automobile is collided, the energy absorption boxes of the existing anti-collision beams are mostly in a cylindrical structure, the side walls of the energy absorption boxes are in a vertical structure, so that when the automobile is impacted in a front direction, impact force acts on the energy absorption boxes along the axial direction of the energy absorption boxes, and the side walls of the energy absorption boxes are in a vertical shape, so that the energy absorption boxes are difficult to be compressed and deformed (for example, as shown in figure 8, when the front impact force acts on the energy absorption boxes, along with the increase of the force acting on the energy absorption boxes, because the side walls of the traditional energy absorption boxes are in a vertical structure and are parallel to the side walls of the boxes, and only when the force acting on the energy absorption boxes exceeds the limit strength which the energy absorption boxes can bear, the energy-absorbing box can be bent and deformed, so that the deformation process of the traditional energy-absorbing box when the energy-absorbing box is subjected to the front impact is a sudden change process, and when the impact force does not exceed the limit strength which can be borne by the energy-absorbing box, the energy-absorbing box keeps the original shape), so that the impact energy generated when a vehicle is impacted can not be absorbed through deformation, and the impact energy is transmitted to the vehicle body and further transmitted to the body of a driver and a passenger in the vehicle, and further the damage to the driver and the passenger is caused; therefore, in this embodiment, by configuring the side wall of the energy absorbing member 2 to have a corrugated structure, and further when the vehicle impacts the energy absorbing member 2 in a frontal direction, the impact force parallel to the axial direction of the energy absorbing member 2 cannot be kept parallel to the side wall of the energy absorbing member 2 (for example, as shown in fig. 7, when the energy absorbing member 2 is parallel to the axial direction, the force applied to the side wall of the energy absorbing member 2 on the plane not parallel to the axial direction forms a certain angle with the plane, and further the force applied to the side wall of the energy absorbing member 2 has a component in the direction perpendicular to the side wall, and further the local side wall is applied with a radial force, and simultaneously, because the corrugated structure of the energy absorbing member 2 is uniformly arranged, the force applied to each part of the energy absorbing member 2 is uniform), and further, when the energy absorbing member 2 is impacted in the frontal direction, the energy absorbing member can be deformed easily and uniformly (for example, as shown in fig. 8, when the energy-absorbing component 2 is subjected to a forward force, the energy-absorbing component 2 can slowly deform, the deformation is gradually increased along with the increase of the acting force and the increase of the acting time, and finally the maximum deformation is reached), the energy-absorbing component 2 absorbs the impact energy through deformation in the whole process until the maximum deformation is reached, so that the impact force generated by collision is absorbed all the time in the whole process of vehicle collision, the energy-absorbing component 2 can stably and reliably absorb the impact energy, most of the impact force is prevented from being transmitted to a vehicle body, the impact on drivers is reduced, the safety of the drivers and passengers is ensured, and the protection function of the anti-collision beam is improved; because the side wall of the energy-absorbing component 2 is of a corrugated structure, and the energy-absorbing component 2 is connected with the main beam 1 and the frame, the energy-absorbing component 2 can deform along with the running of the vehicle in the running process of the vehicle, so that the energy-absorbing component 2 impacted by the front cannot deform and absorb energy uniformly and reliably when the vehicle is impacted, and drivers and passengers are damaged; therefore, in the scheme, the buffer blocks 4 and the anchor ears are arranged on the two sides of the energy-absorbing component 2, so that the deformation of the energy-absorbing component 2 is limited from the outside, the deformation of the energy-absorbing component 2 in the vehicle form process is prevented, the energy-absorbing component 2 can be reliably and uniformly deformed when the vehicle is impacted, and the impact energy is absorbed through the deformation, so that the safety of drivers and passengers is protected; meanwhile, one side surface of the buffer block 4 is corrugated, so that one side surface of the buffer block 4 is completely attached to the outer contour of the energy absorption component 2, thereby increasing the contact area between the buffer block 4 and the energy-absorbing component 2 and further better supporting the energy-absorbing component 2, and simultaneously because the buffer block 4 is completely attached to the energy-absorbing component 2, when one end of the energy-absorbing component 2 is impacted, the acting force is firstly transmitted to the corrugated structure close to the stressed end of the energy-absorbing component 2, so that the buffer block 4 close to the stress end is uniformly extruded and the force is transmitted to the next layer of corrugated structure of the energy-absorbing component 2, thereby ensuring that when one end of the energy-absorbing component 2 is stressed, the acting force can act on each layer of corrugated structure of the energy-absorbing component 2 uniformly, the energy absorption part 2 can be ensured to deform uniformly and reliably, and the safety performance of the anti-collision beam is further improved; simultaneously because buffer block 4 is flexible material, and then make the anticollision roof beam can realize the deformation of side direction, and then can bear the impact force of side direction.
While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
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