Solar cell laser slicing and separating device
阅读说明:本技术 一种太阳能电池激光切片分离装置 (Solar cell laser slicing and separating device ) 是由 徐卫平 于 2020-06-13 设计创作,主要内容包括:本发明涉及太阳能电池加工技术领域,具体是涉及一种太阳能电池激光切片分离装置,包括底座、激光切片装置、推动装置、转运装置和分隔装置,所述底座设置在地面上,所述底座顶部设有四个支撑柱,所述激光切片装置设置在四个支撑柱,所述推动装置设置在激光切刀装置的外侧壁上,所述转运装置设置在激光切片装置的旁侧且固定在底座上,所述分隔装置设置在转运装置的输出端上且分隔装置底部与底座在同一水平面上,本发明中通过激光切片装置对电池片切割,再通过转运装置将切割好的电池片转运至分隔装置内,能够成品的电池片自动整理、自动转运、自动分隔,形成自动化,提高了效率。(The invention relates to the technical field of solar cell processing, in particular to a solar cell laser slicing and separating device which comprises a base, a laser slicing device, a pushing device, a transferring device and a separating device, wherein the base is arranged on the ground, four supporting columns are arranged at the top of the base, the laser slicing device is arranged on the four supporting columns, the pushing device is arranged on the outer side wall of a laser cutter device, the transferring device is arranged beside the laser slicing device and fixed on the base, the separating device is arranged on the output end of the transferring device, and the bottom of the separating device and the base are on the same horizontal plane, the efficiency is improved.)
1. The utility model provides a solar cell laser slicing separator which characterized in that: including base (1), laser section device (2), thrust unit (3), transfer device (4) and separator (5), base (1) sets up subaerial, base (1) top is equipped with four support columns (11), laser section device (2) set up at four support columns (11), thrust unit (3) set up on the lateral wall of laser cutter (25) device, transfer device (4) set up the side of laser section device (2) and fix on base (1), separator (5) set up on the output of transfer device (4) and separator (5) bottom and base (1) on same horizontal plane.
2. The solar cell laser dicing separation apparatus according to claim 1, wherein: the laser slicing device (2) comprises a box body (21), a conveying device (22), a transverse moving mechanism (23), a longitudinal moving mechanism (24), a laser cutter (25), four fixing plates (26), four limiting electric cylinders (27) and four limiting plates (28), wherein the box body (21) is arranged on the tops of four supporting columns (11), a rectangular groove is formed in one side wall of the box body (21), a laser slicing channel (29) is arranged in the box body (21), the conveying device (22) is arranged on the laser slicing channel (29) and is arranged on the inner side wall of the box body (21), the transverse moving mechanism (23) is arranged on the inner top wall of the box body (21) in a transverse mode, the longitudinal moving mechanism (24) is longitudinally arranged on the movable end of the transverse moving mechanism (23), the laser cutter (25) is vertically arranged at the bottom of the movable end of the longitudinal moving mechanism (24) downwards, four two bisymmetry settings of fixed plate (26) are on two walls of box (21) interior, four spacing electric jar (27) set up respectively in the vertical downward just to conveyor (22) top of output of four fixed plate (26) bottoms and four spacing electric jars (27), four limiting plate (28) set up respectively on the output of four spacing electric jars (27).
3. The solar cell laser dicing separation apparatus according to claim 2, wherein: thrust unit (3) include Y shape fixing base (31), promote electric jar (32) and slurcam (33), Y shape fixing base (31) set up on the lateral wall of box (21), promote electric jar (32) set up on Y shape fixing base (31) top and promote the output level of electric jar (32) to box (21) internal direction, limiting plate (28) set up on the output that promotes electric jar (32) and limiting plate (28) and conveyor (22) on same horizontal plane.
4. The solar cell laser dicing separation apparatus according to claim 2, wherein: the transfer device (4) comprises a transfer component (6) and a transmission component (7), the transfer component (6) is arranged right above the conveying device (22) and fixed on the box body (21) and the base (1), and the transmission component (7) is arranged right below the transfer component (6) and fixed on the top of the base (1).
5. The solar cell laser dicing separation apparatus according to claim 2, wherein: the transfer component (6) comprises an L-shaped plate (61), a translation mechanism (62), a moving block (63), a hydraulic telescopic rod (64), an electromagnetic sucker (65) and two support rods (66), the L-shaped plates (61) are arranged right above the conveying device (22), one end of each L-shaped plate (61) is fixed on the top of the box body (21), the bottoms of the two support rods (66) are fixed on the top of the base (1), the tops of the two support rods (66) are fixed on the other end of each L-shaped plate (61), the translation mechanism (62) is arranged on the bottom of the L-shaped plate (61), the moving block (63) is arranged on the moving end of the translation mechanism (62), the hydraulic telescopic rod (64) is vertically and downwards fixed at the bottom of the moving block (63), the output end of the hydraulic telescopic rod (64) is vertically and downwards, the electromagnetic chuck (65) is arranged at the output end of the hydraulic telescopic rod (64).
6. The solar cell laser dicing separation apparatus according to claim 1, wherein: the transmission part (7) comprises two transmission mechanisms (71), two frame-line supporting frames (72), two baffles (73) and two vertical plates (74), wherein the two frame-line supporting frames (72) are symmetrically fixed on the top of the base (1), the two baffles (73) are symmetrically arranged on two side walls of the two frame-line supporting frames (72), the two vertical plates (74) are symmetrically arranged on the inner side walls of the bottoms of the two frame-line supporting frames (72), and the two transmission mechanisms (71) are respectively arranged on the side walls of the two vertical plates (74).
7. The solar cell laser dicing separation apparatus according to claim 6, wherein: the separating device (5) comprises a bottom plate (51), a supporting frame (52), an electric push rod (53), a rectangular plate (54) and a separating frame (55), the bottom plate (51) is arranged on the ground, the number of the support frames (52) is four, the four support frames (52) are respectively arranged on the top of the bottom plate (51) in a pairwise symmetry manner, and the four support frames (52) are respectively provided with a circular groove from the top downwards, the four electric push rods (53) are respectively arranged in the four circular grooves, the output ends of the four electric push rods (53) are vertically upwards, the rectangular plates (54) are arranged on the output ends of the four electric push rods (53), the separation frame (55) is arranged on the top of the rectangular plate (54) and is opposite to the transmission mechanism (71) of the separation frame (55), and a plurality of clamping grooves (56) which are matched with the rectangular slices in an inserted manner are arranged on the two inner side walls of the separation frame (55).
Technical Field
The invention relates to the technical field of solar cell processing, in particular to a solar cell laser slicing and separating device.
Background
The solar cell is a photoelectric semiconductor slice which directly generates electricity by utilizing sunlight, can output voltage instantly and generate current under the condition of a loop as long as being irradiated by the light meeting a certain illumination condition, and is divided into a crystal silicon type cell and an amorphous silicon type cell, wherein the crystal silicon type cell can be divided into a single crystal cell and a polycrystalline cell; the efficiency of monocrystalline silicon is different from that of crystalline silicon, and the integral cell is cut into small pieces in the processing process of the cell, so that the transportation, the installation and the use are convenient.
The patent with the publication number of CN110682008A relates to a solar cell processing laser slice separation device, which comprises a base, wherein support legs are welded at four corners of the lower end of the base, a net rack is laid on the upper end face of the base, cell pieces are placed on the net rack, baffle plates are fixedly installed at positions, which are attached to the side wall of the base, of the two sides of the upper end of the net rack, thread grooves for bolts to pass through are respectively arranged in the side wall of the base and the baffle plates, one end of each bolt is connected with an L-shaped clamping piece, the L-shaped clamping piece is attached to the side face of each cell piece, and a bolt sheath acting on the bolts is welded on the outer side face of each L-shaped clamping piece. The whole battery piece is cut synchronously and quickly, and the cutting machine is suitable for different working conditions.
However, the above-mentioned devices have problems in use: the device can only cut whole battery piece, can not automatic arrangement to cutting off-the-shelf battery piece, leads to a large amount of battery pieces to pile up in the device, not only influences subsequent battery piece cutting, has reduced the cutting effect, still causes wearing and tearing to the finished product easily, influences the quality of battery piece, leads to impaired battery piece to be unable to use, has caused some unnecessary economic losses.
Therefore, it is necessary to develop a laser dicing and separating apparatus for a solar cell, which is capable of rapid dicing, automatic transfer, and automatic separation.
Disclosure of Invention
The invention aims to solve the technical problem of providing a solar cell laser slicing and separating device, which aims to solve the problems that in the prior art, only cell pieces can be cut, and the cut cell pieces cannot be automatically sorted, so that a large number of cell pieces are accumulated in the device, the subsequent cell piece cutting is influenced, the cutting effect is reduced, the finished product is easily abraded, the quality of the cell pieces is influenced, the damaged cell pieces cannot be used, and some economic losses are caused.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a solar cell laser section separator, includes base, laser section device, thrust unit, transfer device and separator, the base sets up subaerial, the base top is equipped with four support columns, the laser section device sets up at four support columns, thrust unit sets up on laser cutters's lateral wall, transfer device sets up the side at the laser section device and fixes on the base, the separator sets up on transfer device's output and separator bottom and base are on same horizontal plane.
Further, the laser slicing device comprises a box body, a conveying device, a transverse moving mechanism, a longitudinal moving mechanism, a laser cutter, four fixed plates, four limiting electric cylinders and four limiting plates, wherein the box body is arranged on the tops of four supporting columns, a rectangular groove is formed in one side wall of the box body, a laser slicing channel is arranged in the box body, the conveying device is arranged on the laser slicing channel and is installed on the inner side wall of the box body, the transverse moving mechanism is transversely arranged on the inner top wall of the box body, the longitudinal moving mechanism is longitudinally installed on the movable end of the transverse moving mechanism, the laser cutter is vertically and downwards arranged at the bottom of the movable end of the longitudinal moving mechanism, the four fixed plates are symmetrically arranged on the two inner side walls of the box body in pairs, the four limiting electric cylinders are respectively arranged at the bottoms of the four fixed plates, and the output ends of the four limiting electric cylinders are vertically and, the four limiting plates are respectively arranged at the output ends of the four limiting electric cylinders.
Further, thrust unit includes Y shape fixing base, promotes electric jar and slurcam, Y shape fixing base sets up on the lateral wall of box, promote the electric jar setting on Y shape fixing base top and promote the output level of electric jar to the box internal direction, the limiting plate sets up on the output that promotes the electric jar and the limiting plate is on same horizontal plane with conveyor.
Further, the transfer device comprises a transfer part and a transmission part, the transfer part is arranged right above the conveying device and fixed on the box body and the base, and the transmission part is arranged right below the transfer part and fixed on the top of the base.
Furthermore, the transfer component comprises an L-shaped plate, a translation mechanism, a moving block, a hydraulic telescopic rod, an electromagnetic chuck and two support rods, wherein the L-shaped plate is arranged right above the conveying device, one end of the L-shaped plate is fixed on the top of the box body, the bottoms of the two support rods are fixed on the top of the base, the tops of the two support rods are fixed on the other end of the L-shaped plate, the translation mechanism is installed on the bottom of the L-shaped plate, the moving block is arranged at the moving end of the translation mechanism, the hydraulic telescopic rod is vertically and downwardly fixed at the bottom of the moving block, the output end of the hydraulic telescopic rod is vertically and downwardly fixed, and the electromagnetic chuck is arranged at.
Further, the transmission part comprises two transmission mechanisms, two frame supporting frames, two baffles and two vertical plates, wherein the two frame supporting frames are symmetrically fixed on the top of the base, the two baffles are symmetrically arranged on two side walls of the two frame supporting frames, the two vertical plates are symmetrically arranged on the inner side walls of the bottoms of the two frame supporting frames, and the two transmission mechanisms are respectively arranged on the side walls of the two vertical plates.
Further, the separation device comprises a bottom plate, four supporting frames, electric push rods, a rectangular plate and separation frames, wherein the bottom plate is arranged on the ground, the number of the supporting frames is four, the supporting frames are respectively arranged on the top of the bottom plate in a pairwise symmetrical mode, the supporting frames are respectively provided with a circular groove and four circular grooves downwards from the top, the electric push rods are respectively arranged in the four circular grooves, the output ends of the four electric push rods are vertically upwards, the rectangular plate is arranged at the output ends of the four electric push rods, the separation frames are arranged on the tops of the rectangular plate and are right opposite to the transmission mechanism, and a plurality of clamping grooves matched with the rectangular slices in an inserting mode are formed in the two side walls of the separation frames.
Compared with the prior art, the invention has the beneficial effects that:
firstly, before the battery piece is cut, the battery piece is placed on the conveying device, the four limiting electric cylinders arranged at the bottoms of the four fixing plates work to drive the limiting plates on the output ends of the four limiting electric cylinders to move downwards to limit the battery plate, and the battery piece is prevented from moving in the cutting process to cause the cut battery piece to be not in line with the rectangular slice.
Secondly, in the invention, after the battery piece is cut by the laser cutter, the cut rectangular slices are conveyed to the position under the transfer device by the conveying device, and then the rectangular slices are transferred by the transfer device, when the battery piece is cut, other cut rectangular slices on the conveying device drive the pushing plate at the output end of the pushing electric cylinder to move by pushing the electric cylinder to work, so that the rectangular slices are pushed to the position under the transfer device for transferring, the cut rectangular slices on the conveying device can be transferred, meanwhile, the rectangular slices which cannot be transferred and cut are pushed to the position under the transfer device by pushing the electric cylinder to work, thereby avoiding that a large number of battery pieces are accumulated in the device due to no arrangement after the battery piece is cut in the prior art, not only influencing the subsequent cutting of the battery piece, reducing the cutting effect and easily causing the abrasion of finished products, the quality of the battery piece is affected, and the damaged battery piece cannot be used.
Thirdly, in the initial state, the transmission mechanism directly transmits the rectangular slices to the clamping grooves in the separating frame opposite to the top of the transmission mechanism, then the rectangular plates are driven to move upwards through the four electric push rods to drive the separating frame to move upwards gradually, so that the clamping grooves in the separating frame are opposite to the transmission mechanism, the transmission mechanism sequentially transmits the rectangular slices to the clamping grooves in the separating frame, the cut rectangular slices are effectively separated, the transportation, the installation and the use are convenient, and the problems that in the prior art, only the battery slices can be cut, the cut battery slices cannot be automatically sorted, the finished products are easily abraded, the quality of the battery slices is influenced, the damaged battery slices cannot be used, and unnecessary economic losses are caused are solved.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;
FIG. 5 is a schematic perspective view of the laser dicing apparatus, the pushing apparatus and the transfer member of the present invention;
FIG. 6 is a schematic perspective view of the laser dicing apparatus, the transfer apparatus and the separation apparatus according to the present invention;
FIG. 7 is an enlarged view at B in FIG. 6;
FIG. 8 is an enlarged view at C of FIG. 6;
the reference numbers in the figures are: the laser slicing device comprises a base 1, a
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1 to 8, it can be known that a solar cell laser section separator, including base 1,
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The working principle of the invention is as follows: when the whole battery piece is placed on the
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