Automatic expansion equipment for LED chips
阅读说明：本技术 一种led芯片自动化扩张设备 (Automatic expansion equipment for LED chips ) 是由 王晓明 崔思远 文国昇 钟胜时 武良文 于 2019-09-27 设计创作，主要内容包括：本发明公开了一种LED芯片自动化扩张设备,包括母环上料料盒部件、扩膜手臂部件、扩膜部件、固定座一、固定座二、工装移载部件、子环铁环上料部件、铁环上料部件；其中：机台上安装有固定座一,所述固定座一上安装有铁环上料料盒部件、母环上料料盒部件、扩膜手臂部件、扩膜部件、工装移载部件、子环铁环上料部件、铁环上料部件、铁环收料部件、撕废膜机构、贴标及晶圆检测部件。本发明的优点在于：通过自动上料,自动扩张,成品自动收料,自动回收废膜,自动检测及自动贴标等机构的相互配合,有序进行,实现全程自动化扩张作业,减少人员操作,避免入料异常,提高工作效率,实现生产的自动化,省时省力,节约企业生产成本。(The invention discloses automatic LED chip expansion equipment which comprises a female ring feeding material box part, a film expansion hand arm part, a film expansion part, a first fixed seat, a second fixed seat, a tool transfer part, a sub-ring iron ring feeding part and an iron ring feeding part, wherein the female ring feeding material box part is connected with the film expansion hand arm part through a first connecting pipe; wherein: install fixing base one on the board, install hoop material loading magazine part, female ring material loading magazine part, expand membrane hand arm part, expand membrane part, frock and move and carry part, sub-ring hoop material loading part, hoop material receiving part, tear useless membrane mechanism, paste mark and wafer detection part on the fixing base one. The invention has the advantages that: through automatic feeding, automatic expansion, the automatic receipts of finished product are expected, and automatic recovery waste film, mutual supporting of mechanisms such as automated inspection and automatic subsides mark go on in order, realize full automation expansion operation, reduce personnel's operation, avoid the pan feeding unusual, improve work efficiency, realize the automation of production, labour saving and time saving practices thrift the manufacturing cost of enterprise.)
1. An automatic LED chip expanding device comprises a female ring feeding material box part (15), a film expanding hand arm part (16), a film expanding part (17), a first fixing seat (18), a second fixing seat (19), a tool transferring part (54), a sub-ring iron ring feeding part (55), an iron ring feeding part (56), an iron ring material receiving part (57), a waste film tearing mechanism (58), a labeling and wafer detecting part (59), a finished product material receiving part (60) and a machine table (61); the method is characterized in that: a first fixing seat (18) is installed on a machine table (60), an iron ring feeding material box component (1), a female ring feeding material box component (15), a membrane expanding hand arm component (16), a membrane expanding component (17), a tooling transfer component (54), a sub-ring iron ring feeding component (55), an iron ring feeding component (56), an iron ring receiving component (57), a waste membrane tearing mechanism (58) and a labeling and wafer detecting component (59) are installed on the first fixing seat (18), a finished product receiving component (60) is installed on a second fixing seat (19), the iron ring feeding component (56) and the iron ring receiving component (57) are installed on one side of the tooling transfer component (54), the sub-ring iron ring feeding component (55) is installed above the tooling transfer component (54), the membrane expanding hand arm component (16) is arranged on one side of the female ring feeding material box component (15), and the membrane expanding hand arm component (16) is arranged on the other side of the membrane expanding hand arm component (17), the film expanding mechanism is characterized in that a mother ring on a mother ring feeding material box part (15) is conveyed to a film expanding part (17) through a film expanding hand arm part (16) to be expanded, the film expanding part (17) is arranged between a sub-ring iron ring feeding part (55) and an iron ring receiving part (57), and the film expanding part (17) is arranged on the other side of a tool transferring part (54).
2. The automatic LED chip expansion equipment according to claim 1, wherein the tooling transfer part (54) comprises a first rail (3), a film expansion and feeding tooling (4), a film expansion and feeding tooling (8), a right-angle servo reducer four (39) and a right-angle servo reducer four (39); the method is characterized in that: install on track one (3) and expand membrane material loading frock (4), expand membrane material loading frock (8), expand membrane material loading frock (4), expand membrane material loading frock (8) and track one (3) swing joint, right angle servo speed reducer four (39) are installed to track one (3) one end, expand membrane material loading frock (4), expand membrane material loading frock (8) and make it slide on track one (3) through four (39) drives of right angle servo speed reducer.
3. The LED chip automatic expanding device as claimed in claim 1, wherein the sub-ring hoop loading part (55) comprises a hoop loading gripper (2), a sub-ring loading magazine part (5), a second rail (22), a sub-ring claw gripper (23), a fourth servo motor (32), a first right-angle servo reducer (36) and a second right-angle servo reducer (37); the method is characterized in that: an iron ring feeding gripper (2) and a sub-ring claw clamp (23) are mounted on the second track (22), a first right-angle servo speed reducer (36) and a second right-angle servo speed reducer (37) are mounted at one end of the iron ring feeding gripper (2) and one end of the sub-ring claw clamp (23) respectively, the first right-angle servo speed reducer (36) and the second right-angle servo speed reducer (37) respectively drive the iron ring feeding gripper (2) and the sub-ring claw clamp (23) to slide on the second track (22), and the sub-rings and the iron rings are conveyed to the position above the film expanding feeding tool (4); a sub-ring feeding material box part (5) is arranged below the second track (22), a servo motor four (32) is installed at the bottom of the sub-ring feeding material box part (5), and the sub-ring is pushed upwards through the servo motor four (32) so that the sub-ring claw clamp (23) can grab the sub-ring.
4. The automatic LED chip expanding device of claim 1, wherein the hoop loading part (56) comprises a hoop loading box part (1), a fixing seat III (20), a rail V (25), a screw I (26) and a servo motor II (27); the method is characterized in that: the iron ring clamping device is characterized in that a rail five (25), a screw rod one (26), a servo motor two (27), an iron ring feeding material box part (1), the servo motor two (27) and the screw rod one (26) are coaxially connected on the fixing seat three (20), the screw rod one (26) is connected with the rail five (25), the screw rod one (26) is movably connected with the iron ring feeding material box part (1), the iron ring feeding material box part (1) is movably connected with the rail five (25), and the iron ring is pushed upwards through the servo motor two (27) so that the iron ring clamping clamp (48) can be taken away in sequence.
5. The automatic LED chip expanding device of claim 1, wherein the hoop collecting component (57) comprises a hoop collecting box component (6), a hoop collecting gripper (7), a fixing seat four (21), a rail four (24), a rail six (28), a screw rod two (29), a servo motor three (30), a servo motor five (33), a servo motor six (34), a rail ten (50) and a supporting plate (51); the method is characterized in that: the fourth fixed seat (21) is provided with an iron ring material receiving box part (6), a sixth track (28), a second screw (29) and a third servo motor (30), the third servo motor (30) is coaxially connected with the second screw (29), the second screw (29) is connected with the sixth track (28), the second screw (29) is movably connected with the iron ring material receiving box part (6), the iron ring material receiving box part (6) is movably connected with the sixth track (28), through servo motor three (30) with hoop material receiving box part (6) upwards propelling movement to hoop recovery position recovery hoop, servo motor five (33) are installed to track four (24) one end, install track ten (50) on track four (24), servo motor six (34) are installed to track ten (50) one end, install backup pad (51) on track ten (50), install hoop recovery grabbing clamp (7) on backup pad (51).
6. The automatic LED chip expanding device according to claim 1, wherein the waste film tearing mechanism (58) comprises a rail nine (42), a material pushing cylinder (43), a material blocking cylinder (44), a film tearing clamping jaw cylinder (45), a film tearing clamping jaw (46), a support I (47), a support II (49), a rotating motor (52) and a swing arm (53); the method is characterized in that: install support two (49) on fixing base one (18), install on support two (49) and rotate motor (52), swing arm (53) are installed in the pivot of rotating motor (52), tear film clamping jaw cylinder (45) are installed to swing arm (53) one end, tear film clamping jaw cylinder (45) are connected with tear film clamping jaw (46), track four (24) one side is equipped with support one (47), install on support one (47) and keep off material cylinder (44), install track nine (42) on support one (47), install on track nine (42) and push away material cylinder (43).
7. The LED chip automated expansion device of claim 6, wherein: tear membrane clamping jaw cylinder (45) below and be equipped with waste film and retrieve box (35), waste film retrieves box (35) and installs on fixing base (18).
8. The automatic expanding equipment for LED chips of claim 1, wherein the labeling and wafer detecting component (59) comprises a visual detection (13), a backlight source (14), a marking machine (12); the method is characterized in that: a visual inspection (13) is arranged above the backlight source (14), and a marking machine (12) is arranged on one side of the visual inspection (13).
9. The automatic LED chip expanding device as claimed in claim 1, wherein the finished material receiving part (60) comprises a rail seven (40), a finished material box (10), a servo motor one (9); the method is characterized in that: the first servo motor (9) is installed to seven (40) one end of track, install eight (41) of track on seven (40) of track, and the eight (41) of servo motor (9) drive track move on seven (40) of track, and servo motor two (11) are installed to eight (41) one end of track, install the finished product on eight (41) of track and receive material and grab clamp (31), and servo motor two (11) drive finished product receive material and grab clamp (31) and move in eight (41) of track.
Technical Field
The invention relates to the technical field of automatic production of LED chips, in particular to automatic LED chip expansion equipment.
Background
In the LED chip trade, the even expansion of LED chip relies on artifical manual unloading of going up, and the brilliant ring of manual installation expansion is torn the waste film by artifical manual again after the expansion, pastes the mark, and operations such as check roundness are true to the original mode operating efficiency low, and the cost of labor is high, and the abnormal rate is high, leads to the production efficiency of enterprise low, increases the manufacturing cost of enterprise.
Disclosure of Invention
The invention aims to provide automatic LED chip expansion equipment which is characterized in that automatic feeding and automatic expansion are carried out, finished products are automatically collected, waste films are automatically recovered, automatic detection and automatic labeling are carried out in sequence through mutual matching of mechanisms, so that full-process automatic expansion operation is realized, personnel operation is reduced, abnormal feeding is avoided, and the working efficiency is improved.
In order to realize the purpose, the invention provides the following technical scheme: an automatic LED chip expansion device comprises a female ring feeding material box part, a film expansion hand arm part, a film expansion part, a first fixing seat, a second fixing seat, a tooling transfer part, a sub-ring iron ring feeding part, an iron ring material receiving part, a waste film tearing mechanism, a labeling and wafer detecting part, a finished product material receiving part and a machine table; wherein: a first fixing seat is arranged on the machine table, an iron ring feeding material box part, a female ring feeding material box part, a film expanding hand arm part, a film expanding part, a tooling transfer part, a sub-ring iron ring feeding part, an iron ring receiving part, a waste film tearing mechanism and a labeling and wafer detecting part are arranged on the first fixing seat, a finished product receiving component is arranged on the second fixed seat, an iron ring feeding component and an iron ring receiving component are arranged on one side of the tooling transfer component, a sub-ring iron ring feeding component is arranged above the tooling transfer component, one side of the female ring material feeding box part is provided with a film expanding arm part, the other side of the film expanding arm part is provided with a film expanding part, the film expanding hand arm component is used for conveying the female ring on the female ring feeding material box component to the film expanding component for film expansion, the film expanding component is arranged between the sub-ring iron ring feeding component and the iron ring receiving component, and the film expanding component is arranged on the other side of the tooling transfer component.
The tool transferring component comprises a first rail, a film expanding feeding tool, a right-angle servo reducer IV and a right-angle servo reducer IV; wherein: install on the track one and expand membrane material loading frock, expand membrane material loading frock and track one swing joint, right angle servo speed reducer four is installed to track one end, expands membrane material loading frock and makes it slide on track one through four drives of right angle servo speed reducer.
The sub-ring hoop feeding part comprises a hoop feeding grabbing clamp, a sub-ring feeding material box part, a second track, a sub-ring claw clamp, a servo motor IV, a right-angle servo speed reducer I and a right-angle servo speed reducer II; wherein: an iron ring feeding gripper and a sub-ring gripper clamp are mounted on the second track, one end of the iron ring feeding gripper and one end of the sub-ring gripper clamp are respectively provided with a right-angle servo speed reducer I and a right-angle servo speed reducer II, the iron ring feeding gripper and the sub-ring gripper clamp are respectively driven by the right-angle servo speed reducer I and the right-angle servo speed reducer II to slide on the second track, and the sub-rings and the iron rings are conveyed to the position above the film expanding feeding tool; a sub-ring feeding material box part is arranged below the second rail, a servo motor IV is arranged at the bottom of the sub-ring feeding material box part, and the sub-rings are pushed upwards in four directions through the servo motor so that the sub-ring claw clamps can grab the sub-rings.
The hoop feeding part comprises a hoop feeding material box part, a third fixed seat, a fifth track, a first screw and a second servo motor; wherein: the third fixing seat is provided with a fifth rail, a first screw, a second servo motor and a second hoop feeding material box part, wherein the second servo motor is connected with a shaft of the screw, the first screw is connected with the fifth rail, the first screw is movably connected with the hoop feeding material box part, the hoop feeding material box part is movably connected with the fifth rail, and the hoop is pushed upwards through the second servo motor so that the hoop grabbing clamp can be taken out of the clamping and plugging hoop in sequence.
The iron ring material receiving component comprises an iron ring material receiving material box component, an iron ring recovery gripping clamp, a fixing seat IV, a track VI, a screw II, a servo motor III, a servo motor V, a servo motor VI, a track VI and a supporting plate; wherein: install hoop material receiving box part on the fixing base four, track six, screw rod two, servo motor three and screw rod two coaxial coupling, screw rod two is connected with track six, screw rod two and hoop material receiving box part swing joint, hoop material receiving box part and track six swing joint, through servo motor three with hoop material receiving box part upwards propelling movement to hoop recovery position recovery hoop, servo motor five is installed to four one ends of track, install track ten on the track four, servo motor six is installed to ten one ends of track, install the backup pad on the track ten, install hoop recovery in the backup pad and grab the clamp.
The waste film tearing mechanism comprises a rail nine, a material pushing cylinder, a material blocking cylinder, a film tearing clamping jaw, a support I, a support II, a rotating motor and a swing arm; wherein: the film tearing clamping jaw air cylinder is installed at one end of the swing arm, the film tearing clamping jaw air cylinder is connected with the film tearing clamping jaw, a first support is arranged on one side of the track, a material blocking air cylinder is installed on the first support, a ninth track is installed on the first support, and a material pushing air cylinder is installed on the ninth track.
Furthermore, a waste film recovery box is arranged below the film tearing clamping jaw air cylinder, and the waste film recovery box is installed on the first fixing seat.
The labeling and wafer detecting component comprises a visual detection part, a backlight source and a marking machine; wherein: visual detection is arranged above the backlight source, and a marking machine is arranged on one side of the visual detection.
The finished product receiving component comprises a seventh track, a finished product material box and a first servo motor; wherein: the first servo motor is installed at one end of the seventh rail, the eighth rail is installed on the seventh rail, the first servo motor drives the eighth rail to move on the seventh rail, the second servo motor is installed at one end of the eighth rail, the eighth rail is provided with the finished product collecting gripper, and the second servo motor drives the finished product collecting gripper to move on the eighth rail.
Compared with the prior art, the invention provides an automatic LED chip expansion device, which has the following beneficial effects: according to the automatic expanding device, the automatic feeding, the automatic expanding, the automatic receiving of finished products, the automatic recovery of waste films, the automatic detection, the automatic labeling and other mechanisms are matched with one another and are performed orderly, so that the full-process automatic expanding operation is realized, the operation of personnel is reduced, the abnormal feeding is avoided, the working efficiency is improved, the production automation is realized, the time and the labor are saved, and the production cost of enterprises is saved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a schematic structural view of a tooling transfer part according to the present invention.
FIG. 4 is a schematic structural view of a feeding part of a son ring iron ring in the invention.
Fig. 5 is a schematic structural view of an iron ring feeding part in the invention.
FIG. 6 is a schematic structural view of the receiving member for iron rings of the present invention.
Fig. 7 is a schematic structural view of a waste film tearing mechanism in the invention.
FIG. 8 is a schematic view of the structure of the labeling and wafer inspecting device according to the present invention.
FIG. 9 is a schematic structural view of a finished product receiving member of the present invention.
Reference numerals:
an iron ring feeding
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
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