阅读说明：本技术 一种软面筋搓揉水洗自动化设备 (Soft-surface rib kneading and washing automation equipment ) 是由 张华� 任其红 于 2021-10-18 设计创作，主要内容包括：本发明公开了一种软面筋搓揉水洗自动化设备,包括水洗池I和水洗池II,二者均设有进料辊、出料辊、排水管、进水管及搓洗筒的结构；搓洗筒内设固定筒体,固定筒体贯穿连接杆,并连接杆设挤压辊、驱动辊及弹簧；搓洗筒设凸条及齿圈,齿圈啮合三个齿轮,其中一个齿轮连接电机主轴。本发明模拟手工搓洗面筋的方法,通过带两凸条的且旋转的搓洗筒,通过间歇传动,使挤压辊周期性对面条进行挤压,并控制水流与面条运动方向相反,实现对流水洗,仅控制面条运动速度及电机主轴转速即可控制搓揉频率以及面筋形成的程度；本发明的面筋口感可与手工传统所做接近,属于流水线自动化生产,效率很高,且易控制,形成较为标准的面筋生产规范,值得推广使用。(The invention discloses a soft surface rib kneading and washing automation device, which comprises a washing pool I and a washing pool II, wherein the washing pool I and the washing pool II are respectively provided with a feed roller, a discharge roller, a drain pipe, a water inlet pipe and a kneading and washing barrel; a fixed cylinder is arranged in the scrubbing cylinder, penetrates through a connecting rod, and is provided with an extrusion roller, a driving roller and a spring; the scrubbing barrel is provided with a convex strip and a gear ring, the gear ring is meshed with three gears, and one of the gears is connected with a motor spindle. The invention simulates the method of manually rubbing gluten, through a rotating rubbing barrel with two convex strips, through intermittent transmission, an extrusion roller periodically extrudes noodles, and controls the water flow to be opposite to the movement direction of the noodles, thereby realizing convective water washing, and controlling the rubbing frequency and the gluten forming degree only by controlling the movement speed of the noodles and the rotating speed of a main shaft of a motor; the gluten of the invention has a taste similar to that of the conventional manual gluten, belongs to the automatic production of a production line, has high efficiency, is easy to control, forms more standard gluten production specifications, and is worthy of popularization and use.)

1. The automatic soft-surface rib rubbing and washing equipment comprises a washing pool I (1) and a washing pool II (2), and is characterized in that top edges of two symmetrical side walls of the washing pool I (1) are respectively provided with a feeding roller (3) and a discharging roller (4), a water discharging pipe (5) is arranged at the middle upper part of the side wall of the washing pool I (1) where the feeding roller (3) is located, a water inlet pipe (6) is arranged at the bottom of the side wall of the washing pool I (1) where the discharging roller (4) is located, and a rubbing and washing barrel (7) is arranged in the middle of an inner cavity of the washing pool I (1);

the inner wall of the scrubbing cylinder (7) is of a transverse and vertical cylinder structure, a fixed cylinder (8) is arranged in the scrubbing cylinder (7), the scrubbing cylinder (7) and the fixed cylinder (8) are arranged concentrically, two ends of the fixed cylinder (8) are connected to the inner wall of the washing tank I (1) through a fixed rod (9), four groups of circularly distributed circle center through holes are formed in the outer wall of the fixed cylinder body (8), each group of circle center through holes comprises two through holes which are respectively used for penetrating through one connecting rod (10), one end, extending into the fixed cylinder body (8), of each two connecting rods (10) in each group of circle center through holes is commonly connected with an extruding roller (11), one end, extending out of the fixed cylinder body (8), of each two connecting rods (10) in each group of circle center through holes is commonly connected with a driving roller (12), a spring (13) is sleeved on a connecting rod (10) between the driving roller (12) and the outer wall of the fixed cylinder (8);

the inner wall of the scrubbing barrel (7) is symmetrically provided with two convex strips (14), when the convex strips (14) are in contact with the driving rollers (12), the springs (13) are in a normal loose state, when the two convex strips (14) are in contact with the two driving rollers (12) respectively, the springs (13) are extruded, and meanwhile, the two symmetrical extruding rollers (11) are close to each other to extrude the noodles (15);

the outer wall of the scrubbing cylinder (7) is provided with a gear ring (16), two sides of the gear ring (16) are respectively provided with an annular barrier strip (17), the annular barrier strips (17) are welded at the edge position of the outer wall of the scrubbing cylinder (7), the gear ring (16) is meshed and connected with three groups of gears (18) which are distributed annularly, pin shafts at two ends of two gears (18) positioned at the bottom are fixed on the bottom wall of the washing pool I (1) through support frames (19) to serve as driven gears for supporting the scrubbing cylinder (7), pin shafts at two ends of the gears (18) positioned at the top are fixed on the bottom wall of the washing pool I (1) through the support frames (19), and one end of the gear (18) positioned at the top is fixedly connected with a motor main shaft (20) which serves as a driving gear for driving the scrubbing cylinder (7) to rotate;

the internal structure of the water washing pool II (2) is completely the same as that of the water washing pool I (1), when the water washing pool is used, noodles (15) and uniform noodles are stretched to the diameter of 12-30cm according to the inner diameter of the fixed cylinder body (8) and the distance between the squeezing rollers (11), then the noodles (15) are sequentially wound to the feeding roller (3), the fixed cylinder body (8) and the discharging roller (4) of the water washing pool I (1), and the noodles (15) pass through the fixed cylinder body (8) and contact with at most two of the four squeezing rollers (11) and the driving roller (12) connected with the squeezing roller (11) in contact with the noodles (15) just contacts with the convex strip (14), so that the noodles (15) need to be squeezed outwards by the larger cylinder before being loaded into the fixed cylinder body (8), so that the noodles (15) can pass through the cylinder smoothly and then be taken out from the fixed cylinder body (8), so as to recover the spring (13) and enable each extrusion roller (11) to contact the noodles (15), and simultaneously, the surface of each extrusion roller (11) needs to be smooth in a mirror surface, thereby avoiding sticking materials;

inlet tube (6) of washing pond I (1) are connected through communicating pipe (21) and drain pipe (5) of washing pond II (2), during the use, through inlet tube (6) and drain pipe (5) of water washing pond II (2) with water through the water pump, via inlet tube (6) and drain pipe (5) discharge of communicating pipe (21) from washing pond I (1), the rivers direction is opposite with noodless direction of motion, form the convection current washing, need the rotational speed of control motor main shaft (20) and the velocity of motion of noodless (15) during actual operation, so that the frequency of washing and the degree of washing with the hands of control noodless (15).

2. An automatic soft noodle rib kneading and washing device as claimed in claim 1, wherein the supporting frame (19) is provided with two bearings for passing through pin shafts at both ends of the gear (18).

3. The automatic soft noodle rib kneading and washing equipment as claimed in claim 1, wherein the edge of the end face of the extrusion roller (11) is subjected to round angle grinding treatment.

4. An automatic apparatus for kneading, washing and drying soft noodle strings according to claim 1, wherein said fixed cylinder (8) is disposed at a height position between the water inlet pipe (6) and the water outlet pipe (5).

Technical Field

The invention relates to the technical field of gluten product production, in particular to automatic soft gluten kneading and washing equipment.

Background

The spicy strips (also called big gluten and vegetarian beef tendon) originate from the Yangtze river of Hunan, the industry is called gluten, and the Yangtze river is called spicy because the spicy strips are spicy at the beginning and are only genuine. The spicy strips are leisure snacks which are not fried and spicy, are prepared by taking flour as a main raw material and performing extrusion curing and seasoning.

The key of the existing spicy noodle preparation lies in the preparation of gluten, and the gluten in the traditional process needs to be washed and kneaded to remove the low-gluten flour part in the flour, so that the sticky gluten with a network structure is obtained. Gluten is a vegetable protein, consisting of gliadins and glutenins. Adding a proper amount of water and a little of salt into the flour, uniformly stirring the mixture to be strong to form dough, repeatedly rubbing and washing the dough with clear water, completely washing off starch and other impurities in the dough, and obtaining the remaining gluten.

However, in the equipment for producing gluten by modern mechanical processing, high gluten flour or medium gluten flour added with a gluten fortifier is adopted as a raw material, and double helix stirring in water is directly adopted, and the viscosity of protein and flour is easily destroyed in the extrusion process, so that the obtained gluten has poorer taste compared with the manually made gluten and higher water consumption.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides automatic soft noodle rib kneading and washing equipment.

In order to achieve the purpose, the invention adopts the following technical scheme:

a soft-surface rib rubbing washing automation device comprises a washing pool I and a washing pool II, wherein top edges of two symmetrical side walls of the washing pool I are respectively provided with a feeding roller and a discharging roller, the middle upper part of the side wall where the feeding roller is located in the washing pool I is provided with a discharging pipe, the bottom of the side wall where the discharging roller is located in the washing pool I is provided with a water inlet pipe, and the middle part of an inner cavity of the washing pool I is provided with a rubbing barrel;

the inner wall of the scrubbing barrel is of a transverse and vertical cylinder structure, a fixed cylinder body is arranged in the scrubbing barrel, the scrubbing barrel and the fixed cylinder body are arranged concentrically, two ends of the fixed cylinder body are connected to the inner wall of the washing pool I through fixed rods, four groups of circularly distributed circle center through holes are formed in the outer wall of the fixed cylinder body, any group of circle center through holes comprises two through holes which are respectively used for penetrating through a connecting rod, one end, extending into the fixed cylinder body, of each connecting rod in any group of circle center through holes is commonly connected with an extrusion roller, one end, extending out of the fixed cylinder body, of each connecting rod in any group of circle center through holes is commonly connected with a driving roller, and a spring is sleeved on the connecting rod part between the driving roller and the outer wall of the fixed cylinder body;

the inner wall of the scrubbing barrel is symmetrically provided with two convex strips, when the convex strips are contacted with the driving rollers, the springs are in a normal loose state, when the two convex strips are respectively contacted with the two driving rollers, the springs are extruded, and meanwhile, the two symmetrical extrusion rollers are close to each other to extrude the noodles;

the outer wall of the scrubbing barrel is provided with a gear ring, two sides of the gear ring are respectively provided with an annular barrier strip, the annular barrier strips are welded at the edge position of the outer wall of the scrubbing barrel, the gear ring is in meshing connection with three groups of gears which are distributed annularly, pin shafts at two ends of two gears at the bottom are fixed on the bottom wall of a washing pool I through a support frame and used as driven gears for supporting the scrubbing barrel, pin shafts at two ends of a gear at the top are fixed on the bottom wall of the washing pool I through the support frame, and a pin shaft at one end of the gear at the top is fixedly connected with a motor main shaft and used as a driving gear for driving the scrubbing barrel to rotate;

the internal structure of the water washing pool II is completely the same as that of the water washing pool I, when the water washing pool is used, noodles are uniformly stretched to the diameter of 12-30cm according to the inner diameter of the fixed cylinder and the arrangement of the intervals of the squeezing rollers, then the noodles are wound to the feeding roller, the fixed cylinder and the discharging roller of the water washing pool II from the feeding roller, the fixed cylinder and the discharging roller of the water washing pool I in sequence, the noodles are in contact with at most two squeezing rollers in the fixed cylinder, and the driving roller connected with the squeezing roller in contact with the noodles is just in contact with the raised line, so that the four squeezing rollers are required to be squeezed outwards by the larger cylinder before the noodles are loaded, the cylinder is taken out from the fixed cylinder after the noodles pass smoothly, the spring is recovered, the squeezing rollers are in contact with the noodles, and the surfaces of the squeezing rollers need to be smooth in mirror surface, so as to avoid sticking;

the inlet tube of washing pond I passes through communicating pipe and washing pond II's drain pipe connection, during the use, through water pump with water from washing pond II's inlet tube and drain pipe, discharge from washing pond I's inlet tube and drain pipe via communicating pipe, the rivers direction is opposite with noodless direction of motion, form the convection current washing, need control motor spindle's rotational speed and noodless velocity of motion during actual operation, so that control noodless rub frequency and rub the degree of washing, supposing that the reserve time of a certain section noodless in fixed barrel is 60s, the gear ring is 5:1 with the gear ratio, the rotational speed of steerable motor spindle is 300r/min, rub a tub rotational speed and be 60 r/min, 1 circle is changeed in a second, receive two pairs of four squeeze roll extrusion frequency altogether and be: 60 x 1 x 2=120 times, which is close to the times of manually rubbing gluten, and the final result is that the gluten obtained by rubbing the noodles of the invention has a taste which is close to the taste of the gluten obtained by the manual traditional rubbing, but the gluten of the invention belongs to the automatic production of a production line, has high efficiency and is worth popularizing and using.

Preferably, the support frame is provided with two bearings which are respectively used for penetrating pin shafts at two ends of the gear.

Preferably, the edge of the end face of the squeezing roller is subjected to round angle grinding treatment, so that the noodles are prevented from being broken.

Preferably, the fixing cylinder is arranged at a height position between the water inlet pipe and the water outlet pipe so as to ensure that the fixing cylinder is positioned below the liquid level.

Compared with the prior art, the invention has the beneficial effects that: the invention simulates the method of manually rubbing gluten, through a rotating rubbing barrel with two convex strips, through intermittent transmission, an extrusion roller periodically extrudes noodles, and controls the water flow to be opposite to the movement direction of the noodles, thereby realizing convective water washing, and controlling the rubbing frequency and the gluten forming degree only by controlling the movement speed of the noodles and the rotating speed of a main shaft of a motor; the gluten obtained by the noodles after being washed by the flour-milling machine has a taste similar to that of the gluten obtained by the traditional manual method, but the gluten of the invention belongs to the automatic production of a production line, has high efficiency, is easy to control, forms more standard gluten production standard and is worthy of popularization and use.

Drawings

FIG. 1 is a schematic structural view of an automatic apparatus for kneading and washing soft noodles with tendon according to the present invention;

FIG. 2 is a view showing the internal structure of a washing drum in an automatic apparatus for washing soft noodles with water by rubbing;

in the figure: the washing device comprises a washing pool I1, a washing pool II2, a feeding roller 3, a discharging roller 4, a water discharging pipe 5, a water inlet pipe 6, a scrubbing cylinder 7, a fixed cylinder 8, a fixed rod 9, a connecting rod 10, a squeezing roller 11, a driving roller 12, a spring 13, a convex strip 14, noodles 15, a gear ring 16, an annular blocking strip 17, a gear 18, a supporting frame 19, a motor spindle 20 and a communicating pipe 21.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Example 1:

referring to fig. 1-2, the automatic soft-surface rib kneading and washing equipment comprises a washing pool I1 and a washing pool II2, wherein top edges of two symmetrical side walls of the washing pool I1 are respectively provided with a feeding roller 3 and a discharging roller 4, the middle upper part of the side wall of the washing pool I1 where the feeding roller 3 is arranged is provided with a water discharging pipe 5, the bottom of the side wall of the washing pool I1 where the discharging roller 4 is arranged is provided with a water inlet pipe 6, and the middle part of the inner cavity of the washing pool I1 is provided with a washing barrel 7; the inner wall of the scrubbing barrel 7 is of a transverse and vertical cylinder structure, a fixed cylinder 8 is arranged in the scrubbing barrel 7, the scrubbing barrel 7 and the fixed cylinder 8 are arranged concentrically, two ends of the fixed cylinder 8 are connected to the inner wall of the washing tank I1 through fixed rods 9, four groups of circularly distributed circle center through holes are formed in the outer wall of the fixed cylinder 8, any group of circle center through holes comprises two through holes which are respectively used for penetrating through a connecting rod 10, one end, extending into the fixed cylinder 8, of each connecting rod 10 in any group of circle center through holes is commonly connected with an extrusion roller 11, one end, extending out of the fixed cylinder 8, of each connecting rod 10 in any group of circle center through holes is commonly connected with a driving roller 12, and a spring 13 is sleeved on the connecting rod 10 part between the driving roller 12 and the outer wall of the fixed cylinder 8; two convex strips 14 are symmetrically arranged on the inner wall of the scrubbing barrel 7, when the convex strips 14 are contacted with the driving rollers 12, the springs 13 are in a normal loose state, when the two convex strips 14 are respectively contacted with the two driving rollers 12, the springs 13 are extruded, and simultaneously the two symmetrical extrusion rollers 11 are close to each other to extrude the noodles 15; the outer wall of the scrubbing cylinder 7 is provided with a gear ring 16, two sides of the gear ring 16 are respectively provided with an annular barrier strip 17, the annular barrier strips 17 are welded at the edge position of the outer wall of the scrubbing cylinder 7, the gear ring 16 is connected with three groups of gears 18 which are distributed annularly in a meshing manner, pin shafts at two ends of two gears 18 positioned at the bottom are fixed on the bottom wall of a washing pool I1 through a support frame 19 to serve as driven gears for supporting the scrubbing cylinder 7, pin shafts at two ends of the gear 18 positioned at the top are fixed on the bottom wall of a washing pool I1 through the support frame 19, and a pin shaft at one end of the gear 18 positioned at the top is fixedly connected with a motor spindle 20 to serve as a driving gear for driving the scrubbing cylinder 7 to rotate; the internal structure of the washing pool II2 is completely the same as that of the washing pool I1, and the water inlet pipe 6 of the washing pool I1 is connected with the water outlet pipe 5 of the washing pool II2 through the communicating pipe 21.

Referring to fig. 1, the supporting frame 19 has two bearings for respectively passing through the pins at the two ends of the gear 18.

Referring to fig. 1, the edges of the end surfaces of the squeeze rollers 11 are subjected to a round grinding process to prevent the noodles 15 from being broken.

Referring to fig. 1, the fixing cylinder 8 is disposed at a height position between the water inlet pipe 6 and the water outlet pipe 5 to ensure that the fixing cylinder 8 is located below the liquid level.

The working process of the embodiment: when the noodle feeding device is used, noodles 15 are uniformly stretched to the diameter of 12-30cm according to the inner diameter of the fixed cylinder 8 and the distance between the squeezing rollers 11, then the noodles are sequentially fed from the feeding roller 3, the fixed cylinder 8 and the discharging roller 4 of the washing pool I1, and then are wound to the feeding roller 3, the fixed cylinder 8 and the discharging roller 4 of the washing pool II2, the noodles 15 pass through the fixed cylinder 8 and are contacted with at most two of the four squeezing rollers 11, and the driving roller 12 connected with the squeezing roller 11 contacted with the noodles 15 is just contacted with the raised line 14, so that the four squeezing rollers 11 are required to be outwards squeezed by the larger cylinder before the noodles 15 are fed into the fixed cylinder 8, so that the cylinder is taken out of the fixed cylinder 8 after the noodles 15 pass through smoothly, the spring 13 is recovered, each squeezing roller 11 is contacted with the noodles 15, and the surfaces of the squeezing rollers 11 need to be smooth, and the adhesion is avoided;

meanwhile, water is discharged from the water inlet pipe 6 and the water discharge pipe 5 of the water washing pool II2 through the water inlet pipe 6 and the water discharge pipe 5 of the water washing pool I1 by the water pump and the communicating pipe 21, the water flow direction is opposite to the noodle moving direction, convection water washing is formed, the rotating speed of the motor spindle 20 and the moving speed of the noodles 15 need to be controlled during actual operation so as to control the rubbing frequency and the rubbing degree of the noodles 15, the reserved time of a certain section of the noodles 15 in the fixed cylinder 8 is assumed to be 60s, the gear ratio of the gear ring 16 to the gear 18 is 5:1, the rotating speed of the motor spindle 20 can be controlled to be 300r/min, the rotating speed of the rubbing cylinder 7 is assumed to be 60 r/min, namely 1 circle per second, and the total number of squeezing times of the two pairs of four squeezing rollers is: 60 x 1 x 2=120 times, which is close to the times of manually rubbing gluten, and the final result is that the gluten obtained by rubbing the noodles 15 obtained by the invention has a taste close to that of the manually traditional gluten, but the gluten of the invention belongs to the automatic production of the production line, has high efficiency and is worth popularizing and using.

Example 2: according to embodiment 1, fixed barrel 8 can also set up 6 or 8 squeeze rolls 11, increaseing the extrusion to 15 periodic, multi-angles of noodless, squeeze roll 11 is more than 8 then can influence noodless 15 and receive the process of recovering after the extrusion, is unfavorable for the formation of the inside network of gluten on the contrary.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.