阅读说明：本技术 一种钢盔马卡龙的制备工艺 (Preparation process of helmet macarons ) 是由 李建兵 于 2021-02-25 设计创作，主要内容包括：一种钢盔马卡龙的制备工艺,本发明涉及食品加工技术领域,饼胚制作：配料预处理；粉状原料的处理：芝麻粉与糖霜按配方比例依次混合、粉碎、过筛,取配方量放入容器中备用；配料添加；配料搅拌；饼胚成型；烘烤；冷却；喷绘；夹心制作；夹芯后的马卡龙粒可放入白色周转箱内并暂置于0-5℃冷藏库,且放置时间不得超过24小时；同时,加贴“半成品标签”,制作时间标注精确至“小时”；组装。改善其单一造型,降低加工成本,使得该马卡龙能够被广大消费者食用。(The invention discloses a preparation process of helmet macarons, relates to the technical field of food processing, and comprises the following steps: pretreating the ingredients; treatment of powdery raw materials: mixing the sesame powder and the sugar cream in sequence according to a formula proportion, crushing, sieving, and putting the formula amount into a container for later use; adding ingredients; mixing and stirring; forming a cake blank; baking; cooling; spray-painting; making a sandwich; the sandwiched macarons can be placed in a white turnover box and temporarily placed in a refrigerator at 0-5 ℃, and the placing time is not more than 24 hours; meanwhile, a semi-finished product label is added, and the manufacturing time is accurately marked to be hour; and (6) assembling. Improves the single shape of the macarons, reduces the processing cost and enables the macarons to be eaten by consumers.)

1. A preparation process of a helmet macarons is characterized by comprising the following steps: the processing steps are as follows:

step (1), cake blank preparation:

step (1.1), preparation of biscuit ingredients: weighing the following components in parts by weight: 2000g of white sesame seeds, 2000g of white granulated sugar, 800g of hand-mixed egg white, 750g of machine-mixed egg white, 1400g of sugar frost, 10g of corn starch, 5g of edible salt, 4g of protein powder, 2.5g of gardenia yellow, 2.2g of sodium copper chlorophyllin and 15g of baking powder;

step (1.2), batching pretreatment:

step (1.2.1), the ingredients can enter an ingredient room after the outer packaging materials of the materials are removed in an unpacking room, and the outer packaging refers to the outermost layer packaging in the multiple packaging of the raw materials, such as corrugated cases, woven bags, kraft bags and the like; if product information such as name, production date, quality guarantee period and storage condition is marked on the inner packaging material of the unpacked raw materials, the product information is reserved; if no product information is marked on the inner package of the unpacked raw material or the product information is incomplete, a product mark is automatically pasted, and the marking content comprises but is not limited to a product name, a production date, a quality guarantee period and storage conditions;

step (1.2.2), treatment of powdery raw materials: mixing the sesame powder and the sugar cream in sequence according to a formula proportion, crushing, sieving, and putting the formula amount into a container for later use;

step (1.3), adding ingredients: distributing the egg white for hand mixing into a container for standby; putting the egg white for machine stirring into a stirring container for later use; mixing white granulated sugar and drinking water, and placing into a container for later use; firstly weighing sesame powder and frosting, then sequentially weighing corn starch, xanthan gum, edible salt, pigment and other powdery auxiliary materials, and putting the auxiliary materials into the container for later use;

step (1.4), mixing and stirring: placing white granulated sugar and drinking water on an induction cooker, heating and decocting to 119 +/-1 ℃ to form a sugar water mixture for later use; pouring the machine-mixed protein into a stirrer, stirring at a low speed and stirring for later use; meanwhile, pouring the hand-mixed protein into the standby powder material prepared in the step (1.3), and manually stirring the mixture uniformly to form a slurry mixture; adjusting the protein beating stirrer to a high speed, then uniformly flushing the standby sugar water mixture into the standby beaten machine-mixed protein, and flushing the standby beaten machine-mixed protein while stirring at the high speed; then adjusting to medium speed, continuously beating, and returning the temperature to not higher than 45 ℃ to form sugar-water mixed protein for later use; sequentially adding about one third of the sugar-water mixed protein into the slurry mixture, stirring by hand until the mixture is totally uniform, transferring the rest part of the sugar-water mixed protein to the slurry mixture twice, and stirring until the mixture is totally uniform to form a new slurry mixture; fully stirring the new slurry mixture by a machine to form slurry for later use;

step (1.5), cake blank forming: pouring the slurry finally stirred for later use in the step (1.4) into a container of a forming machine, inserting a helmet sheet mould, debugging the forming machine, and setting unit discharge amount and tray feeding speed; injecting the slurry in the same cylinder into a forming container for 1-2 times, and simultaneously, maintaining the continuity of the injected slurry;

step (1.6), baking: setting the temperature of a converter for preheating to 75 +/-5 ℃, heating to the temperature, and pushing the cake blank into the converter for heating for 8 +/-2 minutes; setting the temperature of a converter for baking to 190 +/-10 ℃, raising the temperature to the temperature, and baking for about 13 +/-3 minutes, wherein the color and luster meet the specified requirements on the standard that a cake blank is hollow;

step (1.7), cooling: pushing the baked cake blanks discharged from the furnace into a cooling chamber for cooling to room temperature; after being cooled, the cake blank can be placed in a refrigerator at 0-5 ℃ for storage for later use, the storage time is not more than 24 hours, meanwhile, a semi-finished product label is attached in a box unit, and the making time is accurately marked to be hours;

step (1.8), spray painting: performing spray painting on the biscuit by using edible green ink and edible black ink and adopting a special food spray painting printer;

step (2), sandwich preparation:

step (2.1), selecting qualified cake blanks and placing the cake blanks on an operation table;

step (2.2), filling a proper amount of core materials into the decorating bags, uniformly distributing the core materials on the cake blanks, and then combining the two cake blanks;

step (2.3), the sandwiched macarons can be placed in a white turnover box and temporarily placed in a refrigerator at 0-5 ℃, and the placing time is not more than 24 hours; meanwhile, a semi-finished product label is added, and the manufacturing time is accurately marked to be hour;

step (3), assembling:

step (3.1), inner packaging: placing a paper holder in each blister groove, placing the macarons for standby in the step 2.3 into the paper holders in the blisters, covering the blister upper covers with the paper holders for metal detection, placing the paper holders into a box, and bagging;

and (3.2) outer packaging: the products finished by the inner package are subjected to heat sealing through an overheating shrinking machine in sequence; then the products are regularly stacked on the base plate in order and are put in storage in time, and the storage frequency can be properly adjusted according to the temperature change of a workshop and the external environment.

2. The process of claim 1, wherein the process comprises the steps of: in the step (1.3), a small amount of sesame powder and frosting are taken firstly and fully mixed with the powdery auxiliary materials, and then the mixture is mixed with the rest of sesame powder and frosting for standby, so that the auxiliary materials can be fully and uniformly dispersed.

3. The process of claim 1, wherein the process comprises the steps of: the macarons sandwiched in the step (2.3) are independently placed according to different batches, and a label is stuck to each batch, so that the content of the label is complete.

4. The process of claim 1, wherein the process comprises the steps of: the core material is matcha sauce.

Technical Field

The invention relates to the technical field of food processing, in particular to a preparation process of helmet macarons.

Background

Macarons, also known as macarons and french pancakes, are french desserts made of protein, almond powder, white granulated sugar and frosting, and with fruit jam or cream. The taste is rich, the appearance is crisp and soft, the appearance is colorful, and the taste is exquisite and small.

The existing macarons are single in shape, and the selling price of the macarons is slightly higher than that of common sweetmeats, so that the macarons are not beneficial to being eaten by vast consumers, and urgent need for improvement is needed.

Disclosure of Invention

The invention aims to provide a preparation process of a helmet macarons with reasonable design aiming at the defects and shortcomings of the prior art, so that the single shape of the helmet macarons is improved, the processing cost is reduced, and the macarons can be eaten by wide consumers.

In order to achieve the purpose, the invention adopts the following technical scheme: the processing steps are as follows:

step 1, cake blank preparation:

step 1.1, preparation of biscuit ingredients: weighing the following components in parts by weight: 2000g of white sesame seeds, 2000g of white granulated sugar, 800g of hand-mixed egg white, 750g of machine-mixed egg white, 1400g of sugar frost, 10g of corn starch, 5g of edible salt, 4g of protein powder, 2.5g of gardenia yellow, 2.2g of sodium copper chlorophyllin and 15g of baking powder;

step 1.2, pretreatment of ingredients:

step 1.2.1, the ingredients can enter an ingredient room after the outer packaging materials of the materials are removed in an unpacking room, wherein the outer packaging refers to the outermost layer packaging in the multiple packaging of the raw materials, such as corrugated cases, woven bags, kraft bags and the like; if product information such as name, production date, quality guarantee period and storage condition is marked on the inner packaging material of the unpacked raw materials, the product information is reserved; if no product information is marked on the inner package of the unpacked raw material or the product information is incomplete, a product mark is automatically pasted, and the marking content comprises but is not limited to a product name, a production date, a quality guarantee period and storage conditions;

step 1.2.2, treatment of powdery raw materials: mixing the sesame powder and the sugar cream in sequence according to a formula proportion, crushing, sieving, and putting the formula amount into a container for later use;

step 1.3, adding ingredients: distributing the egg white for hand mixing into a container for standby; putting the egg white for machine stirring into a stirring container for later use; mixing white granulated sugar and drinking water, and placing into a container for later use; firstly weighing sesame powder and frosting, then sequentially weighing corn starch, xanthan gum, edible salt, pigment and other powdery auxiliary materials, and putting the auxiliary materials into the container for later use;

step 1.4, mixing and stirring: placing white granulated sugar and drinking water on an induction cooker, heating and decocting to 119 +/-1 ℃ to form a sugar water mixture for later use; pouring the machine-mixed protein into a stirrer, stirring at a low speed and stirring for later use; meanwhile, pouring the hand-mixed protein into the standby powdery material prepared in the step 1.3, and manually stirring the mixture evenly to form a slurry mixture; adjusting the protein beating stirrer to a high speed, then uniformly flushing the standby sugar water mixture into the standby beaten machine-mixed protein, and flushing the standby beaten machine-mixed protein while stirring at the high speed; then adjusting to medium speed, continuously beating, and returning the temperature to not higher than 45 ℃ to form sugar-water mixed protein for later use; sequentially adding about one third of the sugar-water mixed protein into the slurry mixture, stirring by hand until the mixture is totally uniform, transferring the rest part of the sugar-water mixed protein to the slurry mixture twice, and stirring until the mixture is totally uniform to form a new slurry mixture; fully stirring the new slurry mixture by a machine to form slurry for later use;

step 1.5, forming of cake blanks: pouring the slurry finally stirred for later use in the step 1.4 into a container of a forming machine, inserting a helmet sheet mould, debugging the forming machine, and setting unit discharge amount and tray feeding speed; injecting the slurry in the same cylinder into a forming container for 1-2 times, and simultaneously, maintaining the continuity of the injected slurry;

step 1.6, baking: setting the temperature of a converter for preheating to 75 +/-5 ℃, heating to the temperature, and pushing the cake blank into the converter for heating for 8 +/-2 minutes; setting the temperature of a converter for baking to 190 +/-10 ℃, raising the temperature to the temperature, and baking for about 13 +/-3 minutes, wherein the color and luster meet the specified requirements on the standard that a cake blank is hollow;

step 1.7, cooling: pushing the baked cake blanks discharged from the furnace into a cooling chamber for cooling to room temperature; after being cooled, the cake blank can be placed in a refrigerator at 0-5 ℃ for storage for later use, the storage time is not more than 24 hours, meanwhile, a semi-finished product label is attached in a box unit, and the making time is accurately marked to be hours;

step 1.8, spray painting: performing spray painting on the biscuit by using edible green ink and edible black ink and adopting a special food spray painting printer;

step 2, making a sandwich:

2.1, selecting qualified cake blanks and placing the cake blanks on an operation table;

step 2.2, filling a proper amount of core materials into the decorating bags, uniformly distributing the core materials on the cake blanks, and then combining the two cake blanks;

2.3, placing the sandwiched macarons into a white turnover box, temporarily placing the box in a refrigerator at 0-5 ℃, and keeping the box for not more than 24 hours; meanwhile, a semi-finished product label is added, and the manufacturing time is accurately marked to be hour;

step 3, assembling:

step 3.1, inner packaging: placing a paper holder in each blister groove, placing the macarons for standby in the step 2.3 into the paper holders in the blisters, covering the blister upper covers with the paper holders for metal detection, placing the paper holders into a box, and bagging;

and 3.2, outer packaging: the products finished by the inner package are subjected to heat sealing through an overheating shrinking machine in sequence; then the products are regularly stacked on the base plate in order and are put in storage in time, and the storage frequency can be properly adjusted according to the temperature change of a workshop and the external environment.

Furthermore, in the step 1.3, a small amount of sesame powder and frosting are taken firstly and fully mixed with the powdery auxiliary materials, and then the mixture is mixed with the rest of sesame powder and frosting for standby, so that the auxiliary materials can be fully and uniformly dispersed.

Further, the macarons sandwiched in the step 2.3 are independently placed according to different batches, and a label is stuck to each batch, so that the content of the label is complete, and the manufacturing time is accurate to hours.

Further, the core material is matcha sauce.

After adopting the structure, the invention has the beneficial effects that: the invention provides a preparation process of a macarons for helmets, which improves the single shape of the macarons, reduces the processing cost and enables the macarons to be eaten by wide consumers.

Description of the drawings:

FIG. 1 is a schematic view showing the flow of powdery raw material treatment in the present invention.

FIG. 2 is a schematic view of the ingredient addition process of the present invention.

FIG. 3 is a schematic view of the process of stirring the ingredients in the present invention.

FIG. 4 is a schematic view of the baking process of the present invention.

FIG. 5 is a schematic view of the inner packing process of the present invention.

The specific implementation mode is as follows:

the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 5, the following technical solutions are adopted in the present embodiment: the processing steps are as follows:

step 1, cake blank preparation:

step 1.1, preparation of biscuit ingredients: weighing the following components in parts by weight: 2000g of white sesame seeds, 2000g of white granulated sugar, 800g of hand-mixed egg white, 750g of machine-mixed egg white, 1400g of sugar frost, 10g of corn starch, 5g of edible salt, 4g of protein powder, 2.5g of gardenia yellow, 2.2g of sodium copper chlorophyllin and 15g of baking powder;

step 1.2, pretreatment of ingredients:

step 1.2.1, the ingredients can enter an ingredient room after the outer packaging materials of the materials are removed in an unpacking room, wherein the outer packaging refers to the outermost layer packaging in the multiple packaging of the raw materials, such as corrugated cases, woven bags, kraft bags and the like; if product information such as name, production date, quality guarantee period and storage condition is marked on the inner packaging material of the unpacked raw materials, the product information is reserved; if no product information is marked on the inner package of the unpacked raw material or the product information is incomplete, a product mark is automatically pasted, and the marking content comprises but is not limited to a product name, a production date, a quality guarantee period and storage conditions;

step 1.2.2, treatment of powdery raw materials: mixing the sesame powder and the sugar cream in sequence according to a formula proportion, crushing, sieving, and putting the formula amount into a container for later use;

step 1.3, adding ingredients: distributing the egg white for hand mixing into a container for standby; putting the egg white for machine stirring into a stirring container for later use; mixing white granulated sugar and drinking water, and placing into a container for later use; firstly, fully mixing a small amount of sesame powder, frosting and powdery auxiliary materials, and then mixing the mixture with the rest of sesame powder and frosting for later use;

step 1.4, mixing and stirring: placing white granulated sugar and drinking water on an induction cooker, heating and decocting to 119 +/-1 ℃ to form a sugar water mixture for later use; pouring the machine-mixed protein into a stirrer, stirring at a low speed and stirring for later use; meanwhile, pouring the hand-mixed protein into the standby powdery material prepared in the step 1.3, and manually stirring the mixture evenly to form a slurry mixture; adjusting the protein beating stirrer to a high speed, then uniformly flushing the standby sugar water mixture into the standby beaten machine-mixed protein, and flushing the standby beaten machine-mixed protein while stirring at the high speed; then adjusting to medium speed, continuously beating, and returning the temperature to not higher than 45 ℃ to form sugar-water mixed protein for later use; sequentially adding about one third of the sugar-water mixed protein into the slurry mixture, stirring by hand until the mixture is totally uniform, transferring the rest part of the sugar-water mixed protein to the slurry mixture twice, and stirring until the mixture is totally uniform to form a new slurry mixture; fully stirring the new slurry mixture by a machine to form slurry for later use;

step 1.5, forming of cake blanks: pouring the slurry finally stirred for later use in the step 1.4 into a container of a forming machine, inserting a helmet sheet mould, debugging the forming machine, and setting unit discharge amount and tray feeding speed; injecting the slurry in the same cylinder into a forming container for 1-2 times, and simultaneously, maintaining the continuity of the injected slurry;

step 1.6, baking: setting the temperature of a converter for preheating to 75 +/-5 ℃, heating to the temperature, and pushing the cake blank into the converter for heating for 8 +/-2 minutes; setting the temperature of a converter for baking to 190 +/-10 ℃, raising the temperature to the temperature, and baking for about 13 +/-3 minutes, wherein the color and luster meet the specified requirements on the standard that a cake blank is hollow;

step 1.7, cooling: pushing the baked cake blanks discharged from the furnace into a cooling chamber for cooling to room temperature; after being cooled, the cake blank can be placed in a refrigerator at 0-5 ℃ for storage for later use, the storage time is not more than 24 hours, meanwhile, a semi-finished product label is attached in a box unit, and the making time is accurately marked to be hours;

step 1.8, spray painting: performing spray painting on the biscuit by using edible green ink and edible black ink and adopting a special food spray painting printer;

step 2, making a sandwich:

2.1, selecting qualified cake blanks and placing the cake blanks on an operation table;

step 2.2, filling a proper amount of matcha sauce core materials into the flower mounting bags, uniformly distributing the matcha sauce core materials on the cake blanks, and then combining and buckling the two cake blanks;

2.3, placing the sandwiched macarons into a white turnover box, temporarily placing the box in a refrigerator at 0-5 ℃, and keeping the box for not more than 24 hours; the sandwiched macarons are independently placed according to different batches, and a label is stuck to each batch, so that the content of the label must be complete, and the manufacturing time must be accurate to hours;

step 3, assembling:

step 3.1, inner packaging: placing a paper holder in each blister groove, placing the macarons for standby in the step 2.3 into the paper holders in the blisters, covering the blister upper covers with the paper holders for metal detection, placing the paper holders into a box, and bagging;

and 3.2, outer packaging: the products finished by the inner package are subjected to heat sealing through an overheating shrinking machine in sequence; then the products are regularly stacked on the base plate in order and are put in storage in time, and the storage frequency can be properly adjusted according to the temperature change of a workshop and the external environment.

After the above-mentioned flow is adopted, the beneficial effects of this embodiment are: the specific embodiment provides a preparation process of a macarons for helmets, which improves the single shape of the macarons, reduces the processing cost and enables the macarons to be eaten by consumers.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.