Cavity food package
阅读说明:本技术 空腔食物包点 (Cavity food package ) 是由 黄玉珍 于 2019-09-16 设计创作,主要内容包括:本发明提供了一种制作空腔包点的方法:将一个可移除的插入物放置在在一部分面团内,烹制这部分面团以制作包点,切割包点,从包点中取出插入物。优选地,插入物由不可食用的没有粘性的材料制成。插入物至少部分地或者完全被面团包围。插入物也可以是磁性的,使得插入物和面团在烹制期间磁性悬浮在烤箱中,其中烤箱具有一个或多个悬浮磁体。(The invention provides a method for manufacturing a cavity point: placing a removable insert within a portion of dough, cooking the portion of dough to create a package, cutting the package, and removing the insert from the package. Preferably, the insert is made of a non-edible, non-sticky material. The insert is at least partially or completely surrounded by the dough. The insert may also be magnetic such that the insert and dough are magnetically suspended in an oven during cooking, wherein the oven has one or more suspension magnets.)
1. A method of making a cavity spot, comprising:
placing an insert comprising a non-edible material in a portion of dough, the insert being at least partially surrounded by the dough;
cooking said portion of dough to produce a pastry;
cutting the wrap point into a first piece and a second piece such that the insert remains in the first piece or the second piece;
the insert is then removed from the first block or the second block where the insert is retained, leaving a first cavity in the first block and a second cavity in the second block.
2. The method of claim 1, wherein said insert is completely surrounded by said dough prior to cooking.
3. The method of claim 1, wherein said insert is completely surrounded by said dough after cooking.
4. The method of claim 1, wherein said non-edible material is applied as a layer to said insert.
5. The method of claim 1, wherein the insert is made entirely of the non-edible material.
6. The method of claim 1, wherein said insert contains at least 10% by weight of said non-edible material.
7. The method of claim 1, wherein the non-edible material comprises a polymer.
8. The method of claim 1, wherein the non-edible material comprises a ceramic.
9. The method of claim 1, wherein the non-edible material comprises a non-stick material.
10. The method of claim 1, wherein the non-edible material comprises a metal.
11. The method of claim 1, wherein the non-edible material comprises a magnet.
12. The method of claim 11, further comprising cooking said portion of dough while said portion of dough is magnetically suspended in an oven.
13. A method of cooking a pastry, comprising:
placing a magnetic insert into a portion of the dough; and
cooking said dough while said portion of dough is magnetically suspended in an oven.
14. The method of claim 13, wherein a side of the magnetic insert facing the oven has the same magnetic polarity as a side of the oven facing the package point.
15. The method of claim 13, wherein the magnetic insert has a curved outer surface and the oven has a matching curved inner surface, the outer surface of the magnetic insert being a nonmagnetic outer layer.
16. The method of claim 13, wherein the oven includes a first component and a second component, the first component being substantially symmetrical to the second component.
17. An apparatus for making a cavity spot, comprising:
a magnetic insert; and
an oven comprising a levitating magnet, wherein the magnet is arranged in the oven,
the outer surface of the magnetic insert has the same magnetic polarity as the side of the levitating magnet facing the wrap point.
18. The apparatus of claim 17, wherein the levitation magnet comprises an electromagnet.
19. The apparatus of claim 17, wherein the magnetic insert has a curved outer surface and the oven has a matching curved inner surface.
20. The apparatus of claim 17, wherein the oven comprises a first component and a second component, the first component being substantially symmetrical to the second component.
Technical Field
The present invention relates to the field of food products, and more particularly to a food pastry with a cavity formed therein.
Background
The following description includes information that may be useful in understanding the present invention. It is not intended that any information provided by the present invention be prior art or relevant to the presently claimed invention, nor that any publication specifically or implicitly referenced be prior art.
Traditional hamburgers and sandwiches have two pieces of bread with fillings (filings) in the middle. Due to the open design, the filling tends to drip or fall off, possibly spilling into the surrounding environment, including the consumer's hands and clothing. This is particularly problematic for juicy or oversized fillings.
Various embodiments of the formation of cavities within a package are known in the art. However, known methods of making cavities are either not adequately described or are problematic. For example, GB2401301 (Petrou) teaches a point of wrap with a cavity opening at the top. However, it does not disclose how to make the cavity.
GB2302256 (Anders) teaches a package cut horizontally in half and forming cavities in the upper and lower halves by pressing a hard object into the cut surfaces of the halves. GB2062436 (La Charite) teaches forming a recess in an elongated dot by letting a dotted roll penetrate the tip. These methods are considered to be suboptimal because they necessarily sacrifice the soft texture of the point of inclusion, after all this recess is formed by compression.
Others teach the use of molds or cooking devices to define the exterior shape of the package and a recess with an opening at the top. See US3950563 (Wheaton), US4065581 (Heiderpriem), US4214517 (Caldwell) and WO2004098295 (Andersen). Given that these methods confine the dough in the mold during cooking, the expansion of the dough during baking is limited by the volume of the mold, which prevents the production of a pour point having a naturally occurring dome shape and preferred texture. Furthermore, the number of dots to be made in each batch is limited by the number of molds, which is not suitable for mass production.
Accordingly, there remains a need for systems, devices, and methods for making a cavity packet having a naturally occurring dome shape, and thus suitable for mass production.
All publications listed herein are incorporated by reference to the same extent as if each individual publication or patent application was individually and specifically indicated to be incorporated by reference. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the reference does not apply.
Disclosure of Invention
The present subject matter provides food products, apparatus, systems and methods in which a removable insert (insert) is cooked within a portion of dough and the cooked package is subsequently cut to remove the insert.
The invention provides a method for manufacturing a cavity point. The first step is to place an insert into a portion of dough. It is envisioned that the insert is at least partially surrounded by the dough, but is preferably completely surrounded by the dough. The second step is cooking the dough with the insert therein to make a pastry. It is contemplated that the insert is at least partially surrounded by dough, but preferably at least 90% or even completely surrounded by the dough before and after cooking. The third step is to cut the wrapped dots into at least two pieces. The fourth step is to remove the insert from any one of the points where the insert is retained, thereby forming a cavity in each point.
In a preferred embodiment, the insert is made of one or more non-edible materials. Alternative non-edible materials include polymers, ceramics and metals. Preferably, the non-edible material is a non-stick material. The non-edible material may be applied to the insert as a layer, or may comprise the entire insert, or anywhere in between. For example, the insert may contain at least 10% by weight of non-edible material. It is further contemplated that the insert is magnetic, such that the magnetic insert may be suspended within the oven during cooking.
The subject of the invention also provides a method and apparatus for making a cavity dot by placing a magnetic insert into a dough and cooking the dough while magnetically suspending it in an oven. Magnetic levitation techniques can be readily employed, for example, as described in U.S. patent No. US9832554 to Chen et al, which is incorporated herein by reference. It is contemplated that the oven used in the subject matter of the present invention has one or more levitation magnets, which may be electromagnets controlled by a circuit. In a preferred embodiment, the magnetic insert has a curved outer surface and the oven has a matching curved inner surface. In a particularly preferred embodiment, the oven comprises two substantially symmetrical parts. The magnetic insert is placed into the oven such that a side of the magnetic insert facing the oven has the same magnetic polarity as a side of the oven facing the package point. The levitating magnet may magnetically interact with the magnetic insert such that the magnetic insert is levitated within the oven without contacting the oven walls.
Generally speaking, the subject invention uses a relatively small insert rather than a relatively large and bulky mold that shapes the entire dough portion. The insert does not have special space or other requirements for the oven and can therefore be used with existing baking equipment for mass production. Furthermore, the subject matter of the present invention does not limit the natural expansion of the dough during baking, so the pastry has a natural shape and texture.
When cooked, the preferred packet has a substantially rounded top, a substantially flat bottom, a soft inner portion and a slightly to medium brown outer portion that are at least 12cm wide and at least 6cm high in size. The corresponding uncooked dough preferably has a height of at least 5cm, but in any event is of sufficient size to accommodate an insert and to provide a final product having a cavity large enough to accommodate the filling of a typical hamburger or sandwich.
The insert may have the typical size and shape of a hamburger patty, but may have any other size and/or shape. Alternative insert shapes include flattened spheres, eggs, ovals, squares, and irregular shapes. The insert may be made of any safe and non-toxic material, preferably a food grade polymer or metal alloy, and may be reusable or disposable. In a preferred embodiment, the insert will have a non-stick material or coating to prevent sticking to the dough. The insert may be embedded in a portion of dough in any suitable manner.
The dough may be cooked by baking, cooking, frying or any other suitable cooking method to make a pastry roll. In a preferred embodiment, the dough embedded in the insert is baked in an oven at a temperature below 250 ℃ for 15-20 minutes. Excessive temperatures and excessive times should be avoided to prevent excessive crusting and blistering. After cooling, the dot is cut into two pieces in any suitable manner. In a preferred embodiment, the dotting roll is placed substantially vertically (not deviating more than 10 ° from the vertical) because it has a substantially flat bottom and can stand vertically on the cutting platform. Finally, the insert is removed, leaving a cavity in each cut dot.
Various objects, features, aspects and advantages of the present subject matter will become more apparent in the following detailed description of preferred embodiments and the accompanying drawings in which like numerals represent like parts throughout the several views.
Drawings
FIG. 1 is a flow chart of a method of making a package having a cavity according to aspects of the present subject matter.
Figure 2 illustrates the steps of embedding an insert in a portion of dough, cutting the cooked bun, and removing the insert from the bun.
Figure 3 shows the steps of embedding an egg-shaped insert with a handle in a portion of dough, cutting the cooked bun, and removing the insert from the bread by pulling the handle.
FIG. 4 shows a preferred step in an oven for making a cavity dot using a magnetic insert suspended in the oven during cooking.
Fig. 5 is a perspective view of two hollow cavity dots with food placed therein.
Detailed Description
In some embodiments, numbers expressing quantities of ingredients and properties (e.g., concentrations and reaction conditions) and so forth used to describe and claim certain embodiments of the invention are to be understood as modified by the term "about". Accordingly, in some embodiments, the numerical parameters set forth in the specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by a particular embodiment. In some embodiments, numerical parameters should be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and numerical parameters setting forth the broad scope of some embodiments of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Numerical values presented in some embodiments of the invention may include certain errors necessarily resulting from standard deviations in their respective test measurements.
As used in the specification and all claims of this application, the meaning of "a", "an", and "the" includes plural referents unless the context clearly dictates otherwise. Furthermore, as used in the description of the present invention, the meaning of "in.
Unless the context indicates otherwise, all ranges set forth herein should be construed as inclusive of their endpoints, and open-ended ranges should be construed as exclusive of commercially practical values. Likewise, all numerical lists should be considered as containing intermediate values unless the context dictates otherwise.
Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value of a range is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., "such as") provided with respect to certain embodiments herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Groupings of alternative elements or embodiments of the present disclosure should not be construed as limitations. Each member of a group may be listed or claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group may be included in or deleted from the group for convenience and/or patentability reasons. When any such inclusion or deletion occurs, the specification is considered herein to contain the modified group, thereby enabling a written description of all Markush (Markush) groups used in the appended claims.
The following discussion provides a number of exemplary embodiments of the present subject matter. While each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus, if one embodiment includes elements A, B and C, and a second embodiment includes elements B and D, then the subject matter of this disclosure is also considered to include A, B, C or the other remaining combinations of D, even if not explicitly disclosed.
As used herein, unless the context indicates otherwise, the term "coupled to" is intended to include both direct coupling (two elements coupled to each other are in contact with each other) and indirect coupling (where at least one additional element is located between the two elements). Thus, the terms "coupled to" and "coupled with …" are used synonymously.
As used interchangeably herein, the term "dot" or "roll" refers to a sheet of dots, preferably having a substantially circular top, a substantially flat bottom, a soft inner portion and a slightly to medium brown outer portion. The wrap point may be of any size or dimension, preferably the wrap point is at least 12 centimeters wide and at least 8 centimeters high. The packet points may or may not have a crust.
FIG. 1 generally depicts the steps of making a package having a cavity formed using an insert. In step 110, an insert is placed into a quantity of dough. The insert may be embedded in the portion of dough in any suitable manner (by hand or machine). An alternative embodiment includes placing the insert in the center of a portion of dough, lifting the dough up on the sides, and wrapping the insert with the dough. Other embodiments include placing the insert on a first quantity of dough, adding a second quantity of dough to cover the insert, and then combining the first and second quantities of dough to form a unified portion of dough. Other embodiments include embedding the insert within the dough by pushing the insert into the dough and then closing the opening formed when the insert is inserted.
The dough may be made of any material suitable for making a pastry. Optional ingredients include flour, water, oil and optionally one or more other ingredients typically included in the manufacture of pastry, including eggs, salt, sugar, butter, milk, buttermilk, cream, honey, yeast powder, baking soda and the like. Alternative flours include wheat, corn, rye, beans, chickpeas, buckwheat, corn flour, potatoes, potato starch, rice and any combination of these. The optional flour may also be gluten-free.
In a preferred embodiment, the portion of dough has a height of at least 4cm, at least sufficient to surround an insert, and such that the final product has a cavity large enough to hold the filling in a typical hamburger or sandwich. In a preferred embodiment, the foaming agent (such as yeast powder or baking soda) is sufficient to at least double the height of the dough before it is functional. The insert is retained within the dough during the proofing process.
As used herein, the term "insert" refers to an object placed within a dough. In contrast, the term "mold" refers to a hollow container used to shape dough as it is baked and hardened. The insert may take any shape or size suitable for occupying the interior space of the dough. In a preferred embodiment, the insert is of a size and shape typical of a hamburger patty, such asDiameter 10cm, height 3 cm. However, in some embodiments, the insert is larger to accommodate larger fill sizes. Alternative inserts may have a flattened spherical shape, egg shape, oval shape, square shape, or any other shape. The volume of the optional insert is 5-2000 cm3More preferably 50 to 1500cm3Most preferably 200-800 cm3。
Regardless of the overall shape, the insert preferably includes a nib (nib) or miniature "handle" that can be pulled out to facilitate removal. Additionally or alternatively, the insert may have a deformable outer shape, sufficient rigidity to maintain a desired shape during baking, and sufficient elasticity to be pulled through an opening formed by the cut-off package after cooking. Sufficient stiffness/elasticity can be achieved by using a material that is relatively stiff at room temperature but relatively elastic at higher temperatures at which the insert can be removed from the point of inclusion. See fig. 3 and corresponding description.
The insert may be made of any material suitable for occupying space within a portion of dough. In a preferred embodiment, the insert is made of a food grade material that is safe and non-toxic even at high humidity or temperature during cooking. In some embodiments, the insert is made primarily of a polymeric material. In other embodiments, the insert is made of a hard material, such as a metal or alloy. The insert may be reusable or disposable only.
The insert preferably has a relatively low specific heat capacity: 0.2-2.0J/g. ° C, and has a thermal conductivity of 0.02-1000W/m.K. In a preferred embodiment, the insert has a specific heat capacity of 0.2 to 1.0J/g. ° C and a thermal conductivity of 100 to 400W/m.K. It is conceivable that the specific heat capacity can be significantly reduced by using a hollow insert.
For embodiments in which the package is cooked in a microwave environment, the insert is preferably microwave safe. In particular, the insert does not damage the microwave oven and does not absorb microwaves more readily than the surrounding dough.
In a preferred embodiment, the insert does not adhere to the dough prior to baking and does not adhere to the pastry after baking. In some embodiments, this may be accomplished by dipping the insert into oil or flour or by wrapping the insert with parchment prior to placing in the dough. Preferred inserts are made of or coated with a non-stick material. In a particularly preferred embodiment, the non-stick material is a non-stick ceramic, such as the ceramic used in cappuccino non-stick ceramic cookware. Other alternative materials include polytetrafluoroethylene (PTFE, "teflon @), anodized aluminum, silicone, enameled cast iron, and superhydrophobic coatings (e.g., manganese oxide polystyrene (MnO 2/PS) nanocomposites, zinc oxide polystyrene (ZnO/PS) nanocomposites, precipitated calcium carbonate, carbon nanotube structures, silica nanocoatings, fluorinated silanes, and fluoropolymer coatings).
In a particularly preferred embodiment, the edible cavity wrap is made by using an insert comprising one or more non-edible materials. The non-edible material is a coating material applied as a thin layer to the insert. Such a coating may be of any suitable thickness, for example, between 10 μm and 1 cm. The non-edible material may also constitute a substantial inner portion of the insert, or even the entire insert. Alternative non-edible materials include any suitable non-edible material such as metals, polymers, ceramics, and the like. Preferably, the non-edible material is a non-stick material. It is contemplated that the insert is at least partially surrounded by dough before and after cooking. In a preferred embodiment, the insert is at least 90% surrounded by the dough before and after cooking. In a particularly preferred embodiment, the insert is completely surrounded by the dough before and after cooking.
In
In
The dotted roll may be cut in any suitable manner: vertical cut, horizontal cut, or in between. In a preferred embodiment, the spot roll is cut substantially vertically (i.e., not more than 10 ° from vertical). Vertical cutting is considered easier than horizontal cutting because the dot roll has a substantially flat bottom and is stabilized by the surface on which it stands. In some embodiments, the insert is cut, while in other embodiments, the cutting is performed around the insert so that the insert is not cut.
Cutting may be done manually or automatically (i.e., by machine or robot). The tool used to cut the point wraps may be any instrument having sharp or serrated edges. Alternative cutting tools include scissors, blades, scalpels, kitchen knives, rotatable knives, circular knives, saws, chain saws, circular saws, electronic saws, and the like. When using a conventional kitchen knife, the cut may be accomplished by pressing the sharp or serrated edge of the knife vertically against the wrap point with or without sliding (i.e., moving the knife horizontally back and forth). Some embodiments use a circular knife coupled to a rolling device such that the dotting roll is cut by rolling the blade relative to the dotting roll.
In
Fig. 2 illustrates the process of embedding an
Fig. 3 illustrates the process of embedding an egg-shaped
Fig. 4 shows the preferred steps in making a cavity dot in an oven using a
The
The
Fig. 5 is a perspective view of a
It will be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms "comprises" and "comprising" should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where in the specification and claims reference is made to at least one selected from the group consisting of A, B, C.
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