PCB (printed circuit board) layer deviation detection feedback system and detection device thereof
阅读说明:本技术 一种pcb板层偏检测反馈系统及其检测装置 (PCB (printed circuit board) layer deviation detection feedback system and detection device thereof ) 是由 李智 崔荣 缪桦 于 2018-07-06 设计创作,主要内容包括:本申请公开了一种PCB板层偏检测反馈系统及其检测装置。该PCB板层偏检测装置包括夹持件、换向机构、视觉检测装置和控制装置,夹持件用于紧固PCB板;换向机构用于驱动夹持件旋转,使得夹持件换向;视觉检测装置设于夹持件周侧,用于对PCB板周边上的多层层偏科邦进行图像采集;控制装置与视觉检测装置、换向机构通信连接,控制装置用于控制换向机构对夹持件进行换向,使得视觉检测装置对多层层偏科邦进行图像采集;控制装置还用于根据视觉检测装置采集的图像,确定PCB板的多个相邻层偏数据和整体层偏数据。通过上述方式,本申请能够自动在线检测PCB板的各相邻层偏数据和整体层偏数据,提高测量PCB板的各相邻层偏数据和整体层偏数据的效率和准确度。(The application discloses PCB plate layer deviation detection feedback system and detection device thereof. The PCB layer deviation detection device comprises a clamping piece, a reversing mechanism, a visual detection device and a control device, wherein the clamping piece is used for fastening a PCB; the reversing mechanism is used for driving the clamping piece to rotate so as to reverse the clamping piece; the visual detection device is arranged on the periphery of the clamping piece and used for acquiring images of the multilayer eccentric band on the periphery of the PCB; the control device is in communication connection with the visual detection device and the reversing mechanism, and is used for controlling the reversing mechanism to reverse the clamping piece, so that the visual detection device acquires images of the multilayer layer eccentric bond; the control device is also used for determining a plurality of adjacent layer deviation data and integral layer deviation data of the PCB according to the image collected by the visual detection device. Through the mode, the method and the device can automatically detect the deviation data of each adjacent layer and the deviation data of the whole layer of the PCB on line, and improve the efficiency and accuracy of measuring the deviation data of each adjacent layer and the deviation data of the whole layer of the PCB.)
1. The PCB layer deviation detecting device is characterized by comprising:
a clamping member for fastening the PCB;
the reversing mechanism is used for driving the clamping piece to rotate so as to reverse the clamping piece;
the visual detection device is arranged on the periphery of the clamping piece and used for acquiring images of the multilayer layer border on the periphery of the PCB;
the control device is in communication connection with the visual detection device and the reversing mechanism, and is used for controlling the reversing mechanism to reverse the clamping piece, so that the visual detection device acquires images of the multilayer Centraalbo; the control device is also used for determining a plurality of adjacent layer deviation data and integral layer deviation data of the PCB according to the image collected by the visual detection device.
2. The PCB board layer deviation detecting device according to claim 1, wherein the PCB board comprises a plurality of layers of core boards arranged in a stacked manner, a layer deviation Kebang is arranged on the periphery of each layer of core board, the layer deviation Kebang on each layer of core board is in the same position, and the layer deviation Kebang is a rectangular copper sheet.
3. The PCB plate deviation detecting device of claim 1, further comprising a stacking device, wherein the stacking device is in communication connection with the control device, the control device classifies the PCB plates according to the integral layer deviation data, and controls the stacking device to stack the PCB plates to corresponding positions according to the grades of the PCB plates.
4. The PCB plate deviation detecting device of claim 3, further comprising a conveying mechanism, wherein the conveying mechanism is used for conveying the clamping pieces, one end of the conveying mechanism is correspondingly provided with a plurality of PCB plate collecting mechanisms, the plurality of PCB plate collecting mechanisms correspond to the grades of the PCB plates in a one-to-one mode, and the stacking device stacks the PCB plates to the corresponding PCB plate collecting mechanisms.
5. The PCB plate deviation detecting device of claim 4, wherein the conveying mechanism comprises a frame and a power roller arranged on the frame, and the power roller drives the clamping piece to move; the visual detection device is arranged on the rack and used for collecting images of the layer deviation department of the PCB on the clamping piece.
6. The PCB board deviation detecting device of claim 5, wherein said visual detecting device comprises a plurality of cameras, a plurality of said cameras are arranged on said frame, and image acquisition is performed from two sides of said PCB board.
7. The PCB plate deviation detecting device of claim 4, wherein a PCB plate releasing mechanism is arranged at the other end of the conveying mechanism and used for releasing the PCB plate onto the clamping member.
8. A PCB board deviation detection feedback system comprising the PCB board deviation detection apparatus, the PCB board manufacturing apparatus and the PCB board drilling apparatus according to any one of claims 1 to 7;
the PCB deviation detection device feeds back the deviation data of the adjacent layers to the PCB manufacturing device, and feeds back the deviation data of the whole layer to the PCB drilling device.
9. The PCB layer deviation detection feedback system of claim 8, wherein the control device in the PCB layer deviation detection device is configured to determine a centerline position of each layer of Centraalbo according to the acquired image, and calculate an offset of a centerline of an adjacent layer of Centraalbo as the adjacent layer deviation data;
the control device is further configured to perform a difference between a maximum value and a minimum value in the adjacent layer deviation data to obtain the overall layer deviation data.
10. The PCB deviation detecting and feedback system of claim 9, wherein the control device is further configured to determine whether the PCB is qualified according to a result of comparing the adjacent layer deviation data with a preset layer deviation data and a result of comparing the integral layer deviation data with a preset integral layer deviation data;
and judging that the PCB is unqualified and providing a scrapping early warning if the numerical value of the adjacent layer deviation data is larger than the numerical value of the preset adjacent layer deviation data or the numerical value of the integral layer deviation data is larger than the numerical value of the preset integral layer deviation data.
11. The PCB board layer bias detection feedback system of claim 9, wherein the PCB manufacturing apparatus determines a pre-scaled ratio of the printed circuit of a corresponding core board relative to the printed circuits of its adjacent core boards based on the adjacent layer bias data.
12. The PCB panel deviation detection feedback device of claim 9, wherein the PCB panel drilling device determines the overall panel deviation ratio of the PCB panel according to the overall panel deviation data.
Technical Field
The application relates to the technical field of circuit board manufacturing, in particular to a PCB (printed circuit board) layer deviation detection feedback system and a detection device thereof.
Background
With the development of high-level and high-precision Printed Circuit Boards (PCBs), the requirement for interlayer alignment precision is more and more required, and the problem of layer deviation is more and more serious. At present, the method commonly adopted in the industry is to add a group of concentric circles at four corners of a production board respectively, set the distance between the concentric circles according to the requirement of layer deviation in production, and check the deviation degree of the concentric circles through an X-ray inspection machine or an X-target drilling machine in the production process to confirm the layer deviation condition.
For the layer deviation of the adjacent inner core plates, the testing can be generally carried out only by adopting an X-ray inspection machine, the measuring efficiency is low, and only the plate can be tested by drawing. The data obtained do not accurately support the optimization of the prevention ratio of the printed circuits on the inner core board. Meanwhile, products with the adjacent layers exceeding the standard can not be accurately identified and scrapped early warning is carried out on the products, and the defects of abnormal PCBs can be found only after the abnormal PCBs are tested, so that unnecessary process cost waste is caused. Meanwhile, adjacent layers cannot be accurately identified, and the requirement of product layer deviation technical management and control on the future higher signal transmission requirements cannot be met.
For the integral layer deviation, the efficiency is low by adopting an X-drilling target machine for identification at present and then manually judging and stacking, and the plate layer deviation is abnormally scrapped due to the frequent error of manual judgment. Unqualified PCB boards can not be scrapped in advance accurately, and abnormal PCB boards can not be tested to find defects, so that unnecessary process cost waste is caused.
Disclosure of Invention
The application provides a PCB (printed circuit board) layer deviation detection feedback system and a detection device thereof, which are used for solving the problems of low efficiency and low accuracy of manual detection of the layer deviation condition of the PCB.
In order to solve the technical problem, the application adopts a technical scheme that: provided is a PCB plate deviation detecting device. The PCB layer deviation detection device comprises a clamping piece, a reversing mechanism, a visual detection device and a control device, wherein the clamping piece is used for fastening a PCB; the reversing mechanism is used for driving the clamping piece to rotate so as to reverse the clamping piece; the visual detection device is used for carrying out image acquisition on the multilayer layer Cedrubang on the periphery of the PCB; the control device is in communication connection with the visual detection device and the reversing mechanism, and is used for controlling the reversing mechanism to reverse the clamping piece, so that the visual detection device acquires images of the multilayer layer eccentric bond; the control device is also used for determining a plurality of adjacent layer deviation data and integral layer deviation data of the PCB according to the image collected by the visual detection device.
In order to solve the above technical problem, another technical solution adopted by the present application is: a PCB layer deviation detection feedback system is provided. The PCB deviation detecting and feeding back system comprises the PCB deviation detecting device, the PCB manufacturing device and the PCB drilling device, wherein the PCB deviation detecting device feeds back adjacent layer deviation data to the PCB manufacturing device, and feeds back integral layer deviation data to the PCB drilling device.
The beneficial effect of this application is: be different from prior art's condition, this application is through setting up holder fastening PCB board, it is rotatory to set up reversing mechanism drive holder, make vision detection device gather the image of the multilayer layer of PCB board week side branch ke bang, controlling means can automatic control centre gripping, switching-over, the completion of action such as collection, controlling means can also be according to the image of gathering, on line to every PCB board detection layer inclined to one side situation, including measuring each adjacent layer inclined to one side data and the inclined to one side data of whole layer between the core plate of layer on the PCB board, the efficiency and the degree of accuracy of each adjacent layer inclined to one side data and the inclined to one side data of whole layer of measuring the PCB board have been improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic structural diagram of an embodiment of a PCB layer bias detection feedback system provided by the present application;
fig. 2 is a schematic structural view of a PCB board manufactured by the PCB
FIG. 3 is an idealized cross-sectional view of the upper linkage of the PCB of FIG. 2;
FIG. 4 is a schematic diagram of an actual cross-sectional structure of an upper layer of the PCB of FIG. 2;
FIG. 5 is a schematic structural diagram of an embodiment of the PCB layer deviation detecting apparatus in FIG. 1;
FIG. 6 is a schematic structural diagram of another embodiment of the PCB layer deviation detecting device in FIG. 1;
FIG. 7 is a schematic structural diagram of another embodiment of the PCB layer deviation detecting device in FIG. 1;
FIG. 8 is a schematic diagram of the transport mechanism, gripper, reversing mechanism, and visual inspection device of FIG. 7;
FIG. 9 is a schematic structural view of an embodiment of the reversing mechanism of FIG. 8;
fig. 10 is a schematic structural diagram of another embodiment of the PCB board deviation detecting apparatus in fig. 1.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The terms "first", "second" and "third" in the embodiments of the present application are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of the feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless explicitly specifically limited otherwise. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
Referring to fig. 1, a schematic structural diagram of an embodiment of a PCB layer deviation detection feedback system provided in the present application is shown.
The PCB deviation detection feedback system comprises a PCB
The
Referring to fig. 2 to 4, the PCB 11 includes a plurality of stacked
The
The PCB layer
The
The
Referring to fig. 5, the PCB panel
The
For example, the
The holding
The
Specifically, the
For the
Referring to fig. 6, the PCB panel
Referring to fig. 7, the PCB layer
Referring to fig. 8, in the present embodiment, the conveying
With continued reference to fig. 8, the
For example, each group of
The
Referring to fig. 10, the other end of the
The
Be different from prior art's condition, this application is through setting up holder fastening PCB board, it is rotatory to set up reversing mechanism drive holder, make vision detection device gather the image of the multilayer layer of PCB board week side branch ke bang, controlling means can automatic control centre gripping, switching-over, the completion of action such as collection, controlling means can also be according to the image of gathering, on line to every PCB board detection layer inclined to one side situation, including measuring each adjacent layer inclined to one side data and the inclined to one side data of whole layer between the core plate of layer on the PCB board, the efficiency and the degree of accuracy of each adjacent layer inclined to one side data and the inclined to one side data of whole layer of measuring the PCB board have been improved.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and all modifications of equivalent structures and equivalent processes, which are made by the contents of the specification and the drawings, or which are directly or indirectly applied to other related technical fields, are intended to be included within the scope of the present application.
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