Magnetron sputtering coating device
阅读说明:本技术 磁控溅射镀膜装置 (Magnetron sputtering coating device ) 是由 王培红 李晨光 胡国栋 于 2019-05-05 设计创作,主要内容包括:本发明提供了一种磁控溅射镀膜装置,所述镀膜装置包括镀膜腔室、镀膜辊及多个旋转阴极,所述镀膜腔室包括多个子镀膜腔室,多个所述子镀膜腔室围绕所述镀膜辊周缘设置,每一所述子镀膜腔室内至少有一个所述旋转阴极。所述旋转阴极包括圆柱状的本体,装于所述本体外周面的靶材及装于所述本体内部的磁体,所述磁体包括第一磁体及对称设置于所述第一磁体两侧的两个第二磁体。所述第一磁体与所述第二磁体在所述靶材表面形成磁场,在所述横截面上,所述磁场包括第一磁场最大点和第二磁场最大点,所述第一磁场最大点或所述第二磁场最大点与所述交点的连线与所述中心线的夹角为溅射角,所述溅射角为12°~22°。本申请避免了溅射角过大影响导电薄膜的性能。(The invention provides a magnetron sputtering coating device which comprises a coating chamber, a coating roller and a plurality of rotary cathodes, wherein the coating chamber comprises a plurality of sub-coating chambers, the sub-coating chambers are arranged around the periphery of the coating roller, and at least one rotary cathode is arranged in each sub-coating chamber. The rotary cathode comprises a cylindrical body, a target material arranged on the peripheral surface of the body and magnets arranged in the body, wherein the magnets comprise a first magnet and two second magnets symmetrically arranged on two sides of the first magnet. The first magnet and the second magnet form a magnetic field on the surface of the target, the magnetic field comprises a first magnetic field maximum point and a second magnetic field maximum point on the cross section, an included angle between a connecting line of the first magnetic field maximum point or the second magnetic field maximum point and the intersection point and the central line is a sputtering angle, and the sputtering angle is 12-22 degrees. The application avoids the influence of the overlarge sputtering angle on the performance of the conductive film.)
1. A magnetron sputtering coating device is characterized by comprising a coating chamber, a coating roller and a plurality of rotating cathodes, wherein the coating roller is arranged in the coating chamber;
the rotary cathode comprises a cylindrical body, a target material arranged on the peripheral surface of the body and magnets arranged in the body, wherein the magnets comprise a first magnet and two second magnets symmetrically arranged on two sides of the first magnet; the first magnet on the cross section of the rotating cathode comprises a centerline parallel to the cross section, the centerline intersecting the axis of the rotating cathode and forming an intersection; on the cross section, a connecting line of a point on the peripheral surface of the body, which is closest to the coating roller, and the intersection point is superposed with the central line;
the magnetic pole of the first magnet adjacent to the outer peripheral surface of the body is different from the magnetic pole of the second magnet adjacent to the outer peripheral surface of the body, so that the first magnet and the second magnet form a magnetic field on the surface of the target, and the magnetic field comprises a first magnetic field maximum point and a second magnetic field maximum point on the cross section, and the first magnetic field maximum point and the second magnetic field maximum point are respectively positioned on two sides of the central line; the included angle between the connecting line of the maximum point of the first magnetic field or the maximum point of the second magnetic field and the intersection point and the central line is a sputtering angle, and the sputtering angle is 12-22 degrees.
2. The magnetron sputtering coating device according to claim 1, wherein the magnetic field intensity of the first magnetic field maximum point and the magnetic field intensity of the second magnetic field maximum point are the same, and the magnetic field intensity is 750Gs to 2100 Gs.
3. The magnetron sputtering coating apparatus according to claim 2 wherein each of said sub-coating chambers is provided with one of said rotating cathodes disposed opposite said coating roller, and wherein a line connecting a maximum point of said first magnetic field and a maximum point of said second magnetic field is a first line, and wherein a line connecting a center of said coating roller and said intersection point in said transverse direction is a second line, and wherein said first line intersects said second line at an angle of 90 °.
4. The magnetron sputtering coating apparatus according to claim 2, wherein each of said sub-coating chambers is provided with two of said rotary cathodes disposed opposite to said coating roller, the two of said rotary cathodes being respectively a first rotary cathode and a second rotary cathode disposed adjacent to said first rotary cathode, an extension line of a line connecting said first magnetic field maximum point and said second magnetic field maximum point of said first rotary cathode being a first extension line, an extension line of a line connecting said first magnetic field maximum point and said second magnetic field maximum point of said second rotary cathode being a second extension line, and said first extension line and said second extension line intersecting at an extension intersection point; the connection line of the second magnetic field maximum point of the first rotating cathode and the first magnetic field maximum point of the second rotating cathode is a third connection line, the connection line of the circle center of the film coating roller and the extension intersection point is a fourth connection line, and the third connection line and the fourth connection line are intersected and form an included angle of 90 degrees.
5. The magnetron sputtering coating device according to claim 4, wherein the length of the third connecting line is 100 to 270 mm.
6. The magnetron sputtering coating apparatus according to claim 4 or 5, wherein an angle between the first extension line and the second extension line is 120 ° to 180 °.
7. The magnetron sputtering coating device according to any one of claims 1 to 4, wherein the coating device further comprises a feeding chamber and a receiving chamber which are communicated with the coating chamber and symmetrically arranged at two sides of the coating chamber, guide rollers are arranged in the feeding chamber, the coating chamber and the receiving chamber, and guide rollers guide the base film to enter the coating chamber from the feeding chamber for coating and then lead the base film out of the coating chamber to the receiving chamber.
8. The magnetron sputtering coating device according to claim 7, wherein the feeding chamber comprises a feeding roller, the base film is mounted on the feeding roller, the receiving chamber comprises a receiving roller, and the base film is received on the receiving roller after being coated.
9. The magnetron sputter coating apparatus according to claim 1, wherein a plurality of said sub-coating chambers are isolated from each other by a partition plate.
10. The magnetron sputtering coating apparatus according to claim 9, wherein each of said sub-coating chambers is provided with a dc power supply for supplying power to said rotating cathode, and a discharge voltage of said dc power supply is 240V to 350V.
Technical Field
The invention relates to the field of vacuum coating equipment, in particular to a magnetron sputtering coating device.
Background
Disclosure of Invention
The invention provides a magnetron sputtering coating device, which avoids the influence of overlarge sputtering angle on the resistivity, crystallinity and uniformity of a transparent conductive film.
The invention provides a magnetron sputtering coating device which comprises a coating chamber, a coating roller and a plurality of rotary cathodes, wherein the coating roller is arranged in the coating chamber; the rotary cathode comprises a cylindrical body, a target material arranged on the peripheral surface of the body and magnets arranged in the body, wherein the magnets comprise a first magnet and two second magnets symmetrically arranged on two sides of the first magnet. The first magnet on the cross section of the rotating cathode includes a centerline parallel to the cross section, the centerline intersecting the axis of the rotating cathode and forming an intersection. On the cross section, a connecting line of a point on the outer peripheral surface of the body, which is closest to the coating roller, and the intersection point coincides with the central line. The magnetic pole of the first magnet adjacent to the outer peripheral surface of the body is different from the magnetic pole of the second magnet adjacent to the outer peripheral surface of the body, so that the first magnet and the second magnet form a magnetic field on the surface of the target, the magnetic field comprises a first magnetic field maximum point and a second magnetic field maximum point on the cross section, and the first magnetic field maximum point and the second magnetic field maximum point are respectively positioned on two sides of the central line. The included angle between the connecting line of the maximum point of the first magnetic field or the maximum point of the second magnetic field and the intersection point and the central line is a sputtering angle which is 12-22 degrees, and the phenomenon that the ratio of partial low-density and high-strength plasmas is higher between two plasmas with an overlarge sputtering angle theta is avoided, so that the resistivity, the crystallinity and the uniformity of the transparent conductive film are influenced.
The magnetic field intensity of the first magnetic field maximum point is the same as that of the second magnetic field maximum point, the magnetic field intensity is 750 Gs-2100 Gs, and the film coating effect is better in the magnetic field intensity range.
Each sub-coating chamber is provided with a rotating cathode which is arranged opposite to the coating roller, a connecting line of a maximum point of the first magnetic field and a maximum point of the second magnetic field is a first connecting line, a connecting line of the circle center of the coating roller and the intersection point on the cross section is a second connecting line, the first connecting line and the second connecting line are intersected, and the included angle is 90 degrees, namely, the first connecting line is perpendicular to the second connecting line and is symmetrical relative to the second connecting line, so that the target can be sputtered onto the base film more uniformly, and the coating quality of the base film is improved.
Each sub-coating chamber is provided with two rotary cathodes arranged opposite to the coating roller, the two rotary cathodes are respectively a first rotary cathode and a second rotary cathode arranged adjacent to the first rotary cathode, an extension line of a connecting line of a first magnetic field maximum point and a second magnetic field maximum point of the first rotary cathode is a first extension line, an extension line of a connecting line of the first magnetic field maximum point and the second magnetic field maximum point of the second rotary cathode is a second extension line, and the first extension line and the second extension line are intersected at an extension intersection point. The connection line of the second magnetic field maximum point of the first rotary cathode and the first magnetic field maximum point of the second rotary cathode is a third connection line, the connection line of the circle center of the film coating roller and the extension intersection point is a fourth connection line, the third connection line and the fourth connection line are intersected, and the included angle is 90 degrees, namely, the third connection line is perpendicular to the fourth connection line, the third connection line is symmetrical relative to the fourth connection line, or the first rotary cathode and the second rotary cathode are symmetrical relative to the fourth connection line. Under the condition, the target can be more uniformly sputtered on the base film. Each sub-coating chamber is provided with two rotary cathodes, so that the coating quality is effectively improved.
The length of the third connecting line is 100-270 mm, and under the condition, the coating quality of the coating device is better.
Wherein the included angle between the first extension line and the second extension line is 120-180 degrees, and under the condition, the coating quality of the coating device is better.
The film coating device further comprises a feeding cavity and a receiving cavity which are communicated with the film coating cavity and symmetrically arranged on two sides of the film coating cavity, guide rollers are arranged in the feeding cavity, the film coating cavity and the receiving cavity, the guide rollers guide a base film to enter the film coating cavity for coating, then the base film is led out from the film coating cavity to the receiving cavity, and the guide rollers can be arranged in a plurality to ensure the transmission quality of the base film.
The film coating device comprises a feeding chamber, a receiving chamber and a film coating chamber, wherein the feeding chamber comprises a feeding roller, a base film is arranged on the feeding roller, the receiving chamber comprises a receiving roller, the base film is accommodated on the receiving roller after being coated, and the feeding roller and the receiving roller are cylindrical and are convenient to accommodate and store.
The plurality of sub-coating chambers are isolated by the isolation plates, so that the condition that the coating quality is poor due to the fact that the rotating cathodes in the plurality of sub-coating chambers are mutually influenced in the sputtering process when the coating device is used for coating is avoided, and meanwhile, the sub-coating chambers and the guide roller chamber are also prevented from being mutually influenced.
Each sub-coating chamber is provided with a direct current power supply for providing power for the rotary cathode, the discharge voltage of the direct current power supply is 240-350V, and the coating effect of the
The coating device provided by the invention comprises a coating chamber, a coating roller arranged in the coating chamber and a plurality of rotary cathodes, wherein the coating chamber comprises a plurality of sub-coating chambers which are arranged around the periphery of the coating roller, and at least one rotary cathode is arranged in each sub-coating chamber; the first magnet and the second magnet form a magnetic field on the surface of the target, the magnetic field comprises a first magnetic field maximum point and a second magnetic field maximum point on the cross section, an included angle between a connecting line of the first magnetic field maximum point or the second magnetic field maximum point and the intersection point and the central line is a sputtering angle which is 12-22 degrees, and the phenomenon that the higher the proportion of partial low-density and high-strength plasmas exists between two plasmas with overlarge sputtering angles is avoided, so that the resistivity, the crystallinity and the uniformity of the transparent conductive film are influenced.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a first embodiment of the construction of a magnetron sputtering coating apparatus provided by the present invention;
FIG. 2 is a partial block diagram of a rotary cathode provided in the present invention;
FIG. 3 is a schematic view of a part of the structure of a rotating cathode and a coating roller in a first embodiment of the present invention;
FIG. 4 is a second embodiment of the structure of the magnetron sputtering coating apparatus provided by the present invention;
FIG. 5 is a schematic view of a part of the structure of a rotating cathode and a coating roller according to a second embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, in a first embodiment of the magnetron sputtering coating apparatus according to the present invention, the
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In this embodiment, the distances between the two
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Referring to fig. 3, in the present embodiment, each of the
Referring to fig. 4 and 5, this embodiment is a second embodiment of the coating apparatus, and the difference between the coating apparatus of this embodiment and the first embodiment is that each of the
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The length of the third connecting
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The above embodiments of the present invention are described in detail, and the principle and the implementation of the present invention are explained by applying specific embodiments, and the above description of the embodiments is only used to help understanding the method of the present invention and the core idea thereof; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
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