Drum-type magnetron sputtering film coating machine
阅读说明:本技术 滚筒式磁控溅射镀膜机 (Drum-type magnetron sputtering film coating machine ) 是由 黄永生 田梦军 董悦 薛涛 于 2019-11-22 设计创作,主要内容包括:本发明涉及一种滚筒式磁控溅射镀膜机,通过设置在滚筒座上的导电滚轮与溅射滚筒的外侧壁面接触导电的方式,对溅射内腔中的待镀工件施加偏压,导电滚轮可适应于溅射滚筒的转动过程中的电传导,磁控溅射工艺过程中的高温真空环境不会对导电滚轮产生不利影响,且导电滚轮不会污染真空镀膜环境。进一步地,导电滚轮起到导电作用的同时还起到支撑溅射滚筒的作用,承担溅射滚筒及其中的待镀工件的重量,驱动装置仅需进行传动而不承担压力,可减轻驱动装置的负担,达到溅射滚筒平稳转动的效果。(The invention relates to a drum-type magnetron sputtering film coating machine, which applies bias voltage to a workpiece to be coated in a sputtering inner cavity in a mode that a conductive roller arranged on a drum seat is in contact with the outer side wall surface of a sputtering drum for conduction, the conductive roller can adapt to the conduction of electricity in the rotation process of the sputtering drum, the high-temperature vacuum environment in the magnetron sputtering process cannot generate adverse effect on the conductive roller, and the conductive roller cannot pollute the vacuum film coating environment. Furthermore, the conductive roller plays a role in supporting the sputtering roller while playing a role in conducting, and bears the weight of the sputtering roller and a workpiece to be plated in the sputtering roller, the driving device only needs to transmit without bearing pressure, the burden of the driving device can be reduced, and the effect of stable rotation of the sputtering roller is achieved.)
1. A drum-type magnetron sputtering film coating machine is characterized by comprising a sputtering drum, a drum base and a driving device; the sputtering roller is provided with a sputtering inner cavity for magnetron sputtering, the sputtering roller is arranged on the roller base and connected with the driving device so as to be driven by the driving device to rotate, the roller base is provided with a conductive roller, the wheel surface of the conductive roller is abutted against the outer side wall of the sputtering roller, the radial direction of the conductive roller is vertical to the axial direction of the sputtering roller, and the conductive roller is used for transmitting current to the sputtering roller so as to apply bias voltage to a workpiece to be plated in the sputtering inner cavity.
2. The roller magnetron sputter coating machine as recited in claim 1 wherein said conductive roller comprises a first plurality of conductive rollers, said sputter roller being commonly supported by said first plurality of conductive rollers.
3. The drum-type magnetron sputtering coating machine according to claim 2, wherein the drum base comprises a support and a first supporting shaft and a second supporting shaft arranged on the support, the first supporting shaft and the second supporting shaft are arranged oppositely, the first supporting shaft and the second supporting shaft are both parallel to the axial direction of the sputtering drum, and a plurality of first conductive rollers are arranged on the first supporting shaft and the second supporting shaft.
4. The roller-type magnetron sputtering coating machine according to claim 2 wherein the outer side wall of said sputtering roller is provided with a plurality of limiting rails, said plurality of limiting rails are circumferentially wound on said sputtering roller along the circumferential direction of said sputtering roller, and said first conductive roller is in rolling engagement with said limiting rails.
5. The roller-type magnetron sputtering coating machine according to any one of claims 2 to 4, wherein the conductive roller further comprises a second conductive roller, a lever and an extension spring are arranged on the roller base, the lever is rotatably connected to the roller base, two ends of the lever are respectively connected to the second conductive roller and the extension spring, and under the tension of the extension spring, the lever presses the wheel surface of the second conductive roller on the outer side wall of the sputtering roller.
6. The roller-type magnetron sputtering coating machine according to any one of claims 1 to 4, wherein a gear ring is arranged on the outer side wall of the sputtering roller, the gear ring is arranged on the sputtering roller in a surrounding manner along the circumferential direction of the sputtering roller, the driving device comprises a motor and a gear driven by the motor to rotate, and the gear is in transmission fit with the gear ring.
7. The drum-type magnetron sputtering coating machine according to any one of claims 1 to 4 wherein said sputtering drum comprises an inner cylinder and an outer cylinder, said outer cylinder being fitted over said inner cylinder, said inner cylinder being movable into and out of said outer cylinder, said inner cylinder having said sputtering chamber.
8. The drum-type magnetron sputtering coating machine according to claim 7 wherein said inner cylinder and said outer cylinder are connected by fitting a linear limiting groove and a limiting protrusion movably fitted in said limiting groove.
9. The drum-type magnetron sputtering coating machine according to claim 8 wherein said inner cylinder and said outer cylinder conduct current through said limiting rib and an inner wall of said limiting groove.
10. The drum-type magnetron sputtering coating machine as claimed in claim 9, wherein said inner cylinder and said outer cylinder are further connected by a conductive wire.
11. The roller magnetron sputtering coating machine according to any one of claims 1 to 4 and 8 to 10, wherein a plurality of stirring blades are provided on an inner wall of the sputtering chamber.
12. The roller-type magnetron sputtering coating machine according to claim 11 wherein said stirring vanes are variable cross-section blades.
13. A roller magnetron sputter coating machine as recited in any of claims 1 to 4, 8 to 10 and 12 further comprising a vacuum enclosure, said sputter roller and said roller base being disposed in said vacuum enclosure.
14. The roller magnetron sputtering coating machine according to any one of claims 1 to 4, 8 to 10 and 12, wherein a cylindrical target source is installed in said sputtering inner cylinder, and a rotating shaft is installed in said target source, and by rotating said rotating shaft, the direction of a magnetic field of a magnet in said target source can be adjusted, thereby adjusting the sputtering direction of said target source.
Technical Field
The invention relates to the technical field of magnetron sputtering equipment, in particular to a drum-type magnetron sputtering coating machine.
Background
Compared with the technologies of electroplating, spraying and the like, the magnetron sputtering vacuum coating has the advantages of good film-substrate binding force, smooth and compact film layer, high deposition rate, easy control of film layer elements and structure, clean and environment-friendly technological process and the like, and is the mainstream technology for high-grade decorative coating at present.
The magnetron sputtering technology requires that a rotating frame or a column for loading the object to be plated has electric conductivity, that is, the equipment has a function of applying bias voltage on the object to be plated. In the existing magnetron sputtering technology, a conductive device of a rotating frame usually adopts a graphite electric brush, and the graphite electric brush is connected with the rotating frame to apply bias voltage to an object to be plated. However, the sputtered material is deposited on the graphite brush during the coating process, and the high temperature vacuum environment in the process reduces the service life of the graphite brush. In addition, dust such as graphite on the graphite brush can pollute the vacuum coating environment if the dust is not protected properly, and the quality of the coating is influenced.
Disclosure of Invention
Therefore, a drum-type magnetron sputtering coating machine is needed to solve the problems that the service life of a graphite brush is shortened due to the high-temperature vacuum environment of the graphite brush adopted by the traditional conductive device, and dust such as graphite on the graphite brush can pollute the vacuum coating environment.
A drum-type magnetron sputtering coating machine comprises a sputtering drum, a drum seat and a driving device; the sputtering roller is provided with a sputtering inner cavity for magnetron sputtering, the sputtering roller is arranged on the roller base and connected with the driving device so as to be driven by the driving device to rotate, the roller base is provided with a conductive roller, the wheel surface of the conductive roller is abutted against the outer side wall of the sputtering roller, the radial direction of the conductive roller is vertical to the axial direction of the sputtering roller, and the conductive roller is used for transmitting current to the sputtering roller so as to apply bias voltage to a workpiece to be plated in the sputtering inner cavity.
In one embodiment, the conductive roller includes a plurality of first conductive rollers, and the sputtering drum is commonly supported by the plurality of first conductive rollers.
In one embodiment, the roller base comprises a bracket, and a first supporting shaft and a second supporting shaft which are arranged on the bracket, the first supporting shaft and the second supporting shaft are arranged oppositely, the first supporting shaft and the second supporting shaft are both parallel to the axial direction of the sputtering roller, and a plurality of first conductive rollers are arranged on the first supporting shaft and the second supporting shaft.
In one embodiment, a plurality of limiting rails are arranged on the outer side wall of the sputtering roller and surround the sputtering roller along the circumferential direction of the sputtering roller, and the first conductive roller is in rolling fit with the limiting rails.
In one embodiment, the outer side wall of the sputtering roller is provided with a gear ring, the gear ring surrounds on the sputtering roller along the circumferential direction of the sputtering roller, the driving device comprises a motor and a gear driven by the motor to rotate, and the gear is in transmission fit with the gear ring.
In one embodiment, the conductive roller further comprises a second conductive roller, a lever and an extension spring are arranged on the roller base, the lever is rotatably connected to the roller base, two ends of the lever are respectively connected to the second conductive roller and the extension spring, and under the tension of the extension spring, the lever presses the roller surface of the second conductive roller on the outer side wall of the sputtering roller.
In one embodiment, the sputtering roller comprises an inner cylinder and an outer cylinder, the outer cylinder is sleeved on the inner cylinder, the inner cylinder can move in or out of the outer cylinder, and the inner cylinder is provided with the sputtering inner cavity.
In one embodiment, the inner cylinder and the outer cylinder are connected in a matching way through a linear limiting groove and a limiting convex strip movably embedded in the limiting groove.
In one embodiment, the inner cylinder and the outer cylinder conduct current through the limiting convex strip and the inner wall of the limiting groove.
In one embodiment, the inner barrel and the outer barrel are further connected by an electrically conductive wire.
In one embodiment, the inner wall of the sputtering inner cavity is provided with a plurality of stirring blades.
In one embodiment, the stirring blade is a variable cross-section blade.
In one embodiment, the roller type magnetron sputtering coating machine further comprises a vacuum shell, and the sputtering roller and the roller base are arranged in the vacuum shell.
Compared with the prior art, the drum-type magnetron sputtering coating machine has the following beneficial effects:
above-mentioned drum-type magnetron sputtering coating machine, through the electrically conductive mode of setting up electrically conductive gyro wheel on the cylinder seat and the outside wall contact of sputter cylinder, to treating the plating work piece and exert bias voltage in the sputtering inner chamber, electrically conductive gyro wheel is adaptable in the electric conduction of the rotation in-process of sputter cylinder, and the high temperature vacuum environment among the magnetron sputtering process can not produce adverse effect to electrically conductive gyro wheel, and electrically conductive gyro wheel can not pollute the vacuum coating environment.
Furthermore, the conductive roller plays a role in supporting the sputtering roller while playing a role in conducting, bears the weight of the sputtering roller and a workpiece to be plated in the sputtering roller, the driving device is a non-bearing device, only transmission is needed to be carried out without bearing pressure, the burden of the driving device can be reduced, and the effects of stably rotating the sputtering roller and prolonging the maintenance period and the service life of the driving device are achieved.
Drawings
FIG. 1 is a schematic structural view of a drum-type magnetron sputtering coater according to an embodiment;
FIG. 2 is a schematic structural view of the drum-type magnetron sputtering coating machine shown in FIG. 1 from another view angle;
FIG. 3 is a schematic view of a connection structure of a sputtering roller and a driving device in the drum-type magnetron sputtering coating machine shown in FIG. 1;
FIG. 4 is a schematic structural diagram of an outer cylinder of the drum-type magnetron sputtering coating machine shown in FIG. 1;
FIG. 5 is a schematic view of a connection structure between a sputtering roller and a roller base in the roller-type magnetron sputtering coating machine shown in FIG. 1;
FIG. 6 is a cross-sectional view of an inner cylinder of the drum-type magnetron sputtering coating machine shown in FIG. 1;
FIG. 7 is a schematic view of another view angle of the connecting structure of the sputtering roller and the roller base in the roller-type magnetron sputtering coating machine shown in FIG. 1;
FIG. 8 is a schematic structural view of an insulating base in the drum-type magnetron sputtering coating machine shown in FIG. 1;
FIG. 9 is a schematic structural view of a coating target source in the drum-type magnetron sputtering coating machine shown in FIG. 1;
FIG. 10 is a schematic cross-sectional view of the coating target source of FIG. 9.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 4, a drum-type magnetron sputtering
The
In one example, the conductive roller is a copper roller or a copper-plated roller.
As shown in fig. 2 and 3, in one example, the sputtering
As shown in FIG. 1, the coating target source 20 can be loaded into the
As shown in FIG. 1, the drum-type
In one example, a cylindrical target 20 is installed in the sputtering
More specifically, as shown in fig. 1, 9 and 10, the roll magnetron
As shown in fig. 10, the coating target source 20 includes a
As shown in fig. 1 and 10, the sputtering direction of the sputtering target can be adjusted by adjusting the target driving head 13 and adjusting the rotation angle of the
The
In one example, the
In one example, the outer side wall of the sputtering
In the illustrated specific example, the first and
Referring to fig. 3 and 8, the
As shown in fig. 8, the insulating
As shown in fig. 5, in one example, the outer sidewall of the
As shown in fig. 5, in one example, the driving
Wherein the rotating
In one example, the conductive roller further includes a second
In one example, the sputtering
The sputtering
(1) the loading and unloading of the workpiece to be plated are convenient: when the workpiece to be plated is loaded and unloaded, only the
(2) The service life of the equipment can be prolonged: the
(3) Is beneficial to production and maintenance: furnace cleaning is an important part of a Physical Vapor Deposition (PVD) process, and the furnace is required to be cleaned and maintained after a certain number of furnaces are deposited. The design of the
In one example, the
The outer side wall of the
As shown in fig. 6, in one example, the
In one example, the
Further, in one example, the
As shown in FIG. 7, in one example, a
The inner wall of the sputtering
In one example, the plurality of stirring
In one example, the
The above-mentioned drum-type magnetron
Furthermore, the conductive roller has the function of supporting the sputtering
The drum-type magnetron
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
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