Film formation thickness detection device, detection method and evaporation equipment
阅读说明:本技术 成膜厚度检测装置、检测方法以及蒸镀设备 (Film formation thickness detection device, detection method and evaporation equipment ) 是由 赵迪 辛小刚 朱修剑 王宝友 孙飞 王卫卫 于 2019-11-27 设计创作,主要内容包括:本发明公开了一种成膜厚度检测装置、检测方法以及蒸镀设备,成膜厚度检测装置包括:晶振片,位于蒸镀源的蒸发侧,并与蒸镀源间隔设置,晶振片能够将晶振片上的成膜厚度信息转化为振动频率信息;导向组件,包括容纳腔以及与容纳腔连通的导向通道,容纳腔容纳晶振片,导向通道具有朝向蒸镀源的导入口,蒸镀源的蒸发材料能够经由导入口在导向通道的导向下到达晶振片成膜,其中,导入口能够在晶振片与蒸镀源之间移动以使导向通道伸缩。本发明提供的成膜厚度检测装置能够准确的对晶振片上的成膜厚度进行检测。(The invention discloses a film forming thickness detection device, a detection method and an evaporation device, wherein the film forming thickness detection device comprises: the crystal oscillator plate is positioned on the evaporation side of the evaporation source and is arranged at an interval with the evaporation source, and the crystal oscillator plate can convert film forming thickness information on the crystal oscillator plate into vibration frequency information; the guide assembly comprises an accommodating cavity and a guide channel communicated with the accommodating cavity, the accommodating cavity accommodates the crystal oscillator piece, the guide channel is provided with an introducing port facing the evaporation source, evaporation materials of the evaporation source can reach the crystal oscillator piece through the introducing port under the guide of the guide channel to form a film, and the introducing port can move between the crystal oscillator piece and the evaporation source to enable the guide channel to stretch and retract. The film formation thickness detection device provided by the invention can accurately detect the film formation thickness on the crystal oscillation piece.)
1. A film thickness detection apparatus is characterized by comprising:
the crystal oscillator plate is positioned on the evaporation side of the evaporation source and is arranged at an interval with the evaporation source, and the crystal oscillator plate can convert film forming thickness information on the crystal oscillator plate into vibration frequency information;
a guide assembly including a housing chamber and a guide passage communicated with the housing chamber, the housing chamber housing the crystal oscillator plate, the guide passage having an introduction port facing the evaporation source, the evaporation material of the evaporation source being capable of reaching the crystal oscillator plate to form a film via the introduction port under the guidance of the guide passage,
wherein the introduction port is movable between the wafer and the evaporation source to expand and contract the guide passage.
2. The film formation thickness detection apparatus according to claim 1, wherein the film formation thickness detection apparatus has a first state in which the introduction port cover is provided on the vapor deposition source.
3. The film formation thickness detection apparatus according to claim 1, wherein the film formation thickness detection apparatus has a second state in which the introduction port is provided at a distance from the vapor deposition source and the introduction port has a predetermined distance from the wafer;
preferably, the preset distance is 10mm to 15 mm.
4. The film formation thickness detection apparatus according to claim 1, wherein the guide assembly includes a fixing member and a guide cylinder connected to each other, the accommodation chamber is provided in the fixing member, at least a part of the guide passage is provided in the guide cylinder,
the fixing piece and the guide cylinder are sleeved with each other and movably connected with each other; and/or the guide cylinder comprises a telescopic unit, and the telescopic unit can be telescopic between the crystal oscillator plate and the evaporation source.
5. The film formation thickness detection apparatus according to claim 4, wherein the guide assembly further includes a slide assembly by which the fixed member and the guide cylinder are slidably connected to each other;
preferably, the sliding assembly includes a sliding rail and a sliding block slidably matched with the sliding rail, the sliding rail is connected to one of the fixed member and the guide cylinder, and the sliding block is connected to the other of the fixed member and the guide cylinder.
6. The film formation thickness detection apparatus according to claim 5, wherein the guide cylinder includes:
the cylinder comprises a sliding part and an extending part which are connected with each other, the sliding part is sleeved on the inner peripheral surface side of the fixed part, and the extending part is arranged on one side of the sliding part away from the fixed part;
and the connecting piece is connected with the extending part and connects the cylinder with the sliding assembly.
7. The film formation thickness detection apparatus according to claim 4, wherein the guide cylinder is fitted on an outer peripheral surface side of the fixing member, and the guide assembly further includes a driving member including a telescopic rod connected to the guide cylinder, the telescopic rod being capable of telescopic movement to drive the guide cylinder to move between the crystal oscillator plate and the evaporation source.
8. The film formation thickness detection apparatus according to any one of claims 1 to 7, further comprising:
the carrying platform is connected with the guide assembly and comprises a connecting port which is used for accessing an external electric signal;
preferably, the guide assembly further comprises a housing, the housing is arranged on one side of the fixing piece far away from the guide cylinder, the housing comprises an accommodating part communicated with the accommodating cavity, the accommodating part is used for accommodating a connecting wire connected with the crystal oscillator wafer, and the connecting wire is connected with the connecting port;
preferably, the film formation thickness detection device further includes a bellows disposed between the housing and the stage, and the connection line is disposed inside the bellows;
preferably, the film formation thickness detection device further includes a position acquisition member provided to the introduction port, the position acquisition member being configured to acquire positional information between the evaporation source and the introduction port.
9. An evaporation apparatus, comprising:
a vapor deposition source;
the film formation thickness detection apparatus according to any one of claims 1 to 8.
10. A film formation thickness detection method for performing detection by the film formation thickness detection apparatus according to any one of claims 1 to 8, the detection method comprising:
starting an evaporation source to enable the evaporation source to generate an evaporation material;
pre-coating a film on a crystal oscillator wafer, wherein the step of covering the introducing port on the evaporation source is carried out, and the evaporation material of the evaporation source reaches the crystal oscillator wafer through the introducing port under the guidance of the guide channel to form a film;
the introducing port is arranged far away from the evaporation source, so that a preset distance is reserved between the introducing port and the crystal oscillator piece;
and simultaneously evaporating the device to be film-formed and the crystal oscillator plate after pre-coating, and obtaining film-forming thickness information on the crystal oscillator plate according to the vibration frequency information of the crystal oscillator plate.
Technical Field
The invention relates to the field of evaporation, in particular to a film forming thickness detection device, a detection method and evaporation equipment.
Background
With the progress of science and technology and the development of society, people have higher and higher requirements on display devices, and further, the standards of devices and processes for preparing the display devices are promoted to be higher and higher. Since the Organic Light-emitting diode (OLED) has the advantages of self-luminescence, no need of a backlight source, high contrast, thin thickness, wide viewing angle, simple structure and process, etc., the OLED display panel is widely used.
One of the most important parts in the production process of OLED display panels is to apply organic layers onto a substrate to be evaporated to form a key light emitting element. At present, evaporation process is mainly adopted, after a substance to be formed into a film is heated, evaporated or sublimated, the substance is condensed or deposited on the surface of a low-temperature workpiece or a substrate to be evaporated, so as to form a film layer structure of the OLED display panel. However, the thickness of the film layer structure of the OLED display panel will affect the performance of the OLED display panel, and if the film layer structure of the OLED display panel can be accurately tested, the film layer structure will have a positive effect on the aspects of improving the quality of the OLED display panel and the like.
Disclosure of Invention
The embodiment of the invention provides a film formation thickness detection device, a film formation thickness detection method and evaporation equipment, which can accurately detect the film formation thickness on a crystal oscillator wafer.
In one aspect, an embodiment of the present invention provides a film formation thickness detection apparatus, including: the crystal oscillator plate is positioned on the evaporation side of the evaporation source and is arranged at an interval with the evaporation source, and the crystal oscillator plate can convert film forming thickness information on the crystal oscillator plate into vibration frequency information; the guide assembly comprises an accommodating cavity and a guide channel communicated with the accommodating cavity, the accommodating cavity accommodates the crystal oscillator piece, the guide channel is provided with an introducing port facing the evaporation source, evaporation materials of the evaporation source can reach the crystal oscillator piece through the introducing port under the guide of the guide channel to form a film, and the introducing port can move between the crystal oscillator piece and the evaporation source to enable the guide channel to stretch and retract.
According to an embodiment of one aspect of the present application, the film formation thickness detection apparatus has a first state in which the introduction port is provided in the vapor deposition source.
According to one aspect of the present invention, in any one of the embodiments described above, the film formation thickness detection device has a second state in which the introduction port is provided at a distance from the deposition source and the introduction port has a predetermined distance from the wafer; optionally, the preset distance is 10 mm-15 mm.
According to one aspect of the present application, in any one of the embodiments described above, the guiding assembly includes a fixing member and a guiding cylinder connected to each other, the accommodating cavity is disposed in the fixing member, and at least a part of the guiding channel is disposed in the guiding cylinder, wherein the fixing member and the guiding cylinder are sleeved with each other and movably connected to each other; and/or the guide cylinder comprises a telescopic unit, and the telescopic unit can be telescopic between the crystal oscillator plate and the evaporation source.
According to one aspect of the present application, in any one of the embodiments, the guide assembly further includes a sliding assembly, and the fixing member and the guide cylinder are slidably connected to each other through the sliding assembly; optionally, the sliding assembly includes a sliding rail and a sliding block slidably matched with the sliding rail, the sliding rail is connected to one of the fixing member and the guide cylinder, and the sliding block is connected to the other of the fixing member and the guide cylinder.
According to an aspect of the present application, in any of the preceding embodiments, the guide cylinder comprises: the cylinder comprises a sliding part and an extending part which are connected with each other, the sliding part is sleeved on the inner peripheral surface side of the fixed part, and the extending part is arranged on one side of the sliding part away from the fixed part; the connecting piece is connected with the extending part and connects the cylinder with the sliding assembly; optionally, along the extending direction of the cylinder, the projection of the extending part surrounds the projection of the sliding part.
According to the aforesaid arbitrary embodiment of this application on one hand, the guide cylinder cover is established at the periphery side of mounting, and the direction subassembly still includes the driving piece, and the driving piece includes the telescopic link, and the telescopic link is connected with the guide cylinder, and the telescopic link can concertina movement in order to drive the guide cylinder and remove between crystal oscillator piece and coating by vaporization source.
According to an aspect of the present application, in any of the preceding embodiments, further comprising: the carrying platform is connected with the guide assembly and comprises a connecting port which is used for accessing an external electric signal; optionally, the guide assembly further includes a housing, the housing is disposed on one side of the fixing member away from the guide cylinder, the housing includes an accommodating portion communicated with the accommodating cavity, the accommodating portion is used for accommodating a connecting wire connected with the crystal oscillator wafer, and the connecting wire is connected with the connecting port; optionally, the film formation thickness detection device further comprises a wave hose, the wave hose is arranged between the shell and the carrier, and the connecting line is arranged inside the wave hose; optionally, the film thickness detection device further includes a position acquisition member, the position acquisition member is disposed at the introduction port, and the position acquisition member is used for acquiring position information between the evaporation source and the introduction port.
On the other hand, an embodiment of the present invention further provides an evaporation apparatus, including: a vapor deposition source; the film formation thickness detection apparatus described above.
In another aspect, an embodiment of the present invention further provides a film thickness detection method, which performs detection by using the film thickness detection apparatus, where the detection method includes: starting the evaporation source to enable the evaporation source to generate evaporation materials; pre-coating a film on the crystal oscillator plate, wherein an introducing port is covered on an evaporation source, so that an evaporation material of the evaporation source reaches the crystal oscillator plate through the introducing port under the guidance of a guide channel to form a film; the lead-in port is arranged far away from the evaporation source, so that a preset distance is reserved between the lead-in port and the crystal oscillator plate; and simultaneously evaporating the device to be film-formed and the crystal oscillator plate after pre-coating, and obtaining the film-forming thickness information on the crystal oscillator plate according to the vibration frequency information of the crystal oscillator plate.
According to the film formation thickness detection device, the detection method and the evaporation equipment provided by the embodiment of the invention, the film formation thickness detection device comprises the crystal oscillator piece and the guide assembly, the guide assembly comprises the accommodating cavity and the guide channel communicated with the accommodating cavity, and the guide channel is provided with the introducing port facing the evaporation source, so that the evaporation material of the evaporation source can reach the crystal oscillator piece through the introducing port under the guide effect of the guide channel to form a film. Because the evaporation direction of the evaporation material of the evaporation source is relatively divergent, the evaporation material reaching the crystal oscillator piece can be guided by arranging the guide channel. Furthermore, the guiding channel can move between the crystal oscillator plate and the evaporation source through the arrangement of the guiding opening so as to stretch and contract, and the guiding effect on the evaporation material is better adjusted. For example, by moving the introducing port close to the evaporation source, the whole evaporation process of the evaporation material from the position close to the evaporation source to the position reaching the crystal oscillator plate can be guided by the guide channel, so that the film forming compactness of the crystal oscillator plate can be effectively improved, the diffusion loss of the evaporation material can be prevented, and the film forming efficiency of the crystal oscillator plate can be improved.
Further, the crystal oscillator piece is arranged in the accommodating cavity, the crystal oscillator piece can convert film forming thickness information on the crystal oscillator piece into vibration frequency information, and specifically, the film forming thickness on the crystal oscillator piece is obtained according to the piezoelectric effect and the mass load effect of the crystal oscillator piece. When the film thickness detection device is applied to the evaporation equipment, the crystal oscillator plate needs to be pre-coated due to poor adhesion of the evaporation material on the crystal oscillator plate or the evaporation material is easily oxidized on the crystal oscillator plate. The guide channel can stretch out and draw back between the evaporation source and the crystal oscillator plate through the movement of the guide opening of the guide assembly, and when the guide opening is moved to be close to the evaporation source, more evaporation materials can reach the crystal oscillator plate under the guide effect, so that the pre-coating of the crystal oscillator plate can be completed quickly and in high quality. After the pre-coating of the crystal oscillation piece is finished, the introducing port can be moved away from the evaporation source by moving the introducing port, so that the evaporation material of the evaporation source is evaporated on the substrate to be evaporated and the crystal oscillation piece at the same time. Because the crystal oscillator piece and the substrate to be evaporated are evaporated simultaneously, the film thickness on the substrate to be evaporated can be further obtained by detecting the film thickness on the crystal oscillator piece.
Drawings
Other features, objects and advantages of the invention will become apparent from the following detailed description of non-limiting embodiments thereof, when read in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures thereof, and which are not to scale.
Fig. 1 is a structural view of a vapor deposition apparatus provided in an embodiment of the present invention;
FIG. 2 is a longitudinal sectional view of a film formation thickness detection apparatus according to an embodiment of the present invention;
FIG. 3 is a longitudinal sectional view of a film formation thickness detection apparatus according to another embodiment of the present invention;
fig. 4 is a longitudinal sectional view of a film formation thickness detection apparatus according to an embodiment of the present invention, in a first state, in cooperation with an evaporation source;
fig. 5 is a longitudinal sectional view of the film formation thickness detection apparatus according to the embodiment of the present invention, in a second state, in cooperation with an evaporation source;
fig. 6 is a flowchart of a method for detecting a film thickness according to an embodiment of the present invention.
In the figure:
1-evaporation equipment; 101-an evaporation source; 102-an evaporation chamber; 103-evaporation mask; 1031-central axis; 104-a substrate to be evaporated; m-an evaporation material;
100-film formation thickness detection means;
10-a crystal oscillator plate;
20-a guide assembly; 21-a fixing member; 211-a containment chamber; 212-first opening; 22-a guide cylinder; 221-a guide channel; 222-an introduction port; 223-a cylinder body; 2231-a sliding part; 2232-an extension; 224-a connector; 225-a second opening; 23-a sliding assembly; 231-a slider; 232-a slide rail; 24-a drive member; 241-a telescopic rod; 25-linear bearings;
31-position acquisition member; 32-a housing; 321-a receiving part;
40-a carrier; 41-connection port;
51-wave hose; 52-connecting wire.
Detailed Description
Features and exemplary embodiments of various aspects of the present invention will be described in detail below, and in order to make objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not to be construed as limiting the invention. It will be apparent to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
It will be understood that when a layer, region or layer is referred to as being "on" or "over" another layer, region or layer in describing the structure of the component, it can be directly on the other layer, region or layer or intervening layers or regions may also be present. Also, if the component is turned over, one layer or region may be "under" or "beneath" another layer or region.
Features and exemplary embodiments of various aspects of the present invention will be described in detail below. Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
For better understanding of the present invention, the film formation thickness detection device, the evaporation apparatus, and the film formation thickness detection method according to the embodiments of the present invention will be described in detail below with reference to fig. 1 to 6.
Referring to fig. 1 to 5 together, fig. 1 shows a structure diagram of an evaporation apparatus according to an embodiment of the present invention, fig. 2 shows a longitudinal sectional view of a film formation thickness detection device according to an embodiment of the present invention, fig. 3 shows a longitudinal sectional view of a film formation thickness detection device according to another embodiment of the present invention, fig. 4 shows a longitudinal sectional view of a film formation thickness detection device according to an embodiment of the present invention, which is engaged with an evaporation source in a first state, and fig. 5 shows a longitudinal sectional view of a film formation thickness detection device according to an embodiment of the present invention, which is engaged with an evaporation source in a second state.
The embodiment of the invention provides an
In some optional embodiments, the
In a specific implementation, when the
Since the film formation thickness on the
In order to detect the film formation thickness on the
The evaporation material M of the
Since the evaporation material M, such as the evaporation material M for making the cathode, is outgassed when being heated during the evaporation process, the vacuum degree in the
To solve the above problem, referring to fig. 2 to 5, an embodiment of the invention provides a film
The
In some embodiments, the film
In the film formation
The
Referring to fig. 5, in some alternative embodiments, the film
In the second state, the introducing
Optionally, the preset distance is 10 mm-15 mm. When the
To better effect the movement of
In an implementation, referring to fig. 3, the fixing
Referring to fig. 2, in some embodiments, the guiding cylinder 22 is sleeved on the outer peripheral side of the fixing
In order to stably and slidably connect the guide cylinder 22 and the fixing
Referring further to fig. 3, in order to allow the relative movement between the fixing
In some alternative embodiments, the guiding cylinder 22 includes a cylinder body 223 and a connecting
Alternatively, the projection of the extension part 2232 surrounds the projection of the sliding part 2231 in the extending direction of the cylinder 223. Through the above arrangement, the extension part 2232 can be more conveniently covered above the
In order to prevent the guide cylinder 22 from damaging the
In some embodiments, the film
In an implementation, referring to fig. 4, the control module controls the guide cylinder 22 to slide relative to the fixing
After the pre-evaporation is finished, referring to fig. 5, the control module controls the guide cylinder 22 to slide in a direction away from the
In some embodiments, the film
In summary, according to the film formation
Further, the
Since the embodiment of the present invention further provides an
Referring to fig. 6, fig. 6 is a flowchart illustrating a method for detecting a film thickness according to an embodiment of the invention. An embodiment of the present invention further provides a film thickness detection method, which performs detection by using the film
and S110, starting the evaporation source to enable the evaporation source to generate evaporation materials.
And S120, pre-coating the film on the crystal oscillator plate, wherein the step of covering an introducing port on a vapor deposition source is included, and the evaporation material of the vapor deposition source reaches the crystal oscillator plate through the introducing port under the guidance of a guide channel to form the film.
S130, the introducing port is arranged far away from the evaporation source, and a preset distance is kept between the introducing port and the crystal oscillator piece.
And S140, simultaneously evaporating the device to be film-formed and the crystal oscillator plate after the pre-coating, and obtaining film-forming thickness information on the crystal oscillator plate according to the vibration frequency information of the crystal oscillator plate.
In some embodiments, the film-forming device is a
In accordance with the above embodiments of the present invention, these embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. The invention is limited only by the claims and their full scope and equivalents.