Indirect heating evaporation source
阅读说明:本技术 间接加热蒸镀源 (Indirect heating evaporation source ) 是由 菅原康司 上冈昌典 铃木康辅 高岛徹 谷口明 三泽启一 佐野纮晃 于 2020-03-05 设计创作,主要内容包括:本发明提供一种能够谋求容器的大容量化的间接加热蒸镀源。间接加热蒸镀源(1)具备:容器(内衬(2)),其形成为有底的筒状,且供蒸镀材料(4)填充;容器保持部(保持件(3)),其保持容器;电子源(8),其放出用于对容器进行电子冲击加热的热电子(电子束(25));以及扫描线圈(21),其使自电子源放出的热电子的照射范围扩大。(The invention provides an indirect heating evaporation source which can increase the capacity of a container. An indirect heating vapor deposition source (1) is provided with: a container (liner (2)) which is formed in a bottomed cylindrical shape and is filled with a vapor deposition material (4); a container holding section (holder (3)) for holding a container; an electron source (8) that emits thermal electrons (electron beams (25)) for impact-heating electrons on the container; and a scanning coil (21) for expanding the irradiation range of the thermal electrons emitted from the electron source.)
1. An indirect heating evaporation source is characterized in that,
the indirect heating evaporation source comprises:
a container formed in a bottomed cylindrical shape and filled with a vapor deposition material;
a container holding portion that holds the container;
an electron source that emits thermal electrons for performing electron impact heating on the container; and
and a scanning coil for expanding an irradiation range of the thermal electrons emitted from the electron source.
2. The indirectly heated vapor deposition source of claim 1,
the indirect heating vapor deposition source includes an anode disposed between the container and the electron source, and the scanning coil is opposed to a side of the anode opposite to the container.
3. The indirectly heated evaporation source according to claim 1 or 2,
the distance from the bottom of the container to the scanning coil is longer than the distance from the bottom of the container to the electron source.
4. Indirectly heated evaporation source according to any of claims 1 to 3,
the indirect heating vapor deposition source includes a reflector facing a side surface of the container.
5. The indirectly heated evaporation source of claim 4,
the reflector has:
a cylindrical portion covering a side surface of the container; and
and a flange portion formed at one axial end of the cylindrical portion and engaged with the container holding portion.
6. Indirectly heated evaporation source according to any of claims 1 to 5,
the indirect heating evaporation source is provided with a current waveform control part for controlling the waveform of the current supplied to the scanning coil,
the current waveform control unit controls the current waveform so that an electron beam intensity at an outer edge portion of an irradiation range of the thermal electrons is larger than an electron beam intensity at a central portion of the irradiation range of the thermal electrons.
7. The indirectly heated evaporation source of claim 6,
the indirect heating vapor deposition source is provided with an operation part for changing the electron beam intensity of the central part and the electron beam intensity of the outer edge part in the irradiation range of the thermal electrons,
the current waveform control unit controls the current waveform of the scanning coil in accordance with an instruction using the operation unit.
Technical Field
The present invention relates to an indirect heating evaporation source that heats a container filled with an evaporation material by electron beam impact (bombardment) to thereby heat and evaporate the evaporation material.
Background
Conventionally, there has been known a vapor deposition apparatus in which a substrate is disposed in a vacuum chamber, a vapor deposition source is provided toward the substrate, and as an indirect heating vapor deposition source, there is an electron beam impact type vapor deposition source which emits an electron beam (thermal electron) into a container filled with a vapor deposition material (see, for example, patent document 1).
The indirect heating vapor deposition source described in patent document 1 includes a container, an electron source, a container holder, a moving mechanism, and a cooling stage. The electron source emits thermal electrons toward the bottom of the container. The container holding portion exposes a bottom portion of the container to hold the container. The moving mechanism drives the container holding portion to move the container in the horizontal direction. The cooling stage has an upper surface which comes into contact with the bottom of the container moved in the horizontal direction from above the electron source by the moving mechanism to cool the container.
Disclosure of Invention
Problems to be solved by the invention
In addition, in the indirect heating vapor deposition source as described in patent document 1, it is desired to increase the capacity of the container.
The present invention has been made in view of the above circumstances, and an object thereof is to provide an indirect heating vapor deposition source capable of increasing the capacity of a container.
Means for solving the problems
One embodiment of the indirectly heated vapor deposition source of the present invention includes a container, a container holder, an electron source, and a scanning coil. The container is formed in a bottomed cylindrical shape and filled with a vapor deposition material. The container holding portion holds the container. The electron source emits thermal electrons for electron impact heating of the container. The scanning coil expands the irradiation range of the thermal electrons emitted from the electron source.
ADVANTAGEOUS EFFECTS OF INVENTION
As described above, in the aspect of the present invention, since the scanning coil expands the irradiation range of the thermal electrons emitted from the electron source, the heating region of the container can be expanded, and the container can be increased in capacity.
Drawings
Fig. 1 is a schematic configuration diagram of an indirect heating vapor deposition source according to embodiment 1 of the present invention.
Fig. 2 is a schematic configuration diagram of an indirect heating vapor deposition source according to embodiment 2 of the present invention.
Fig. 3 is a schematic configuration diagram of an indirect heating vapor deposition source according to embodiment 3 of the present invention.
Fig. 4 is a diagram showing an example of a coil current waveform of the four-direction scanning mode of the scanning coil of the present invention.
Fig. 5 is a diagram showing an example of a coil current waveform of a circular scanning pattern of the scanning coil of the present invention.
Description of the reference numerals
1. 31, 41, indirectly heating the evaporation source; 2. a liner; 2a, a bottom; 2b, a peripheral wall portion; 2c, a flange portion; 3. a holder; 3a, a holding hole; 4. evaporating a material; 5. a reflector; 5a, a cylindrical portion; 5b, a flange portion; 7. a protective cover; 8. an electron source; 9. an acceleration power supply; 14. a rotary drive shaft; 15. a protective protrusion; 17. an upper surface plate; 17a, a through hole for evaporation; 18. a side panel; 21. a scanning coil; 22. a block; 23. a scanning coil current driving section; 24. an anode; 25. an electron beam; 26. a scanning coil current waveform control unit; 27. an operation section; 120. a substrate holding section; 121. a substrate; 122. the drive shaft is rotated.
Detailed Description
Hereinafter, an example of an embodiment for carrying out the present invention will be described with reference to the drawings. In the drawings, constituent elements having substantially the same function and configuration are denoted by the same reference numerals, and redundant description thereof is omitted.
< embodiment 1 >
[ Structure of Indirect heating vapor deposition Source ]
First, the structure of the indirect heating vapor deposition source according to embodiment 1 will be described with reference to fig. 1.
Fig. 1 is a schematic configuration diagram of an indirect heating vapor deposition source according to embodiment 1 of the present invention.
The indirectly heated vapor deposition source 1 shown in fig. 1 is provided in a vacuum chamber, and heats and evaporates a vapor deposition material filled in a container to deposit the vapor deposition material on a substrate.
The indirect heating vapor deposition source 1 includes a plurality of liners 2 representing a specific example of a container, a holder 3 representing a specific example of a container holder, a mask 7, and an
Each of the liners 2 is formed in a bottomed cylindrical shape, and has a
The holder 3 is formed in a circular plate shape and has a plurality of holding
In fig. 1, the holder 3 has two holding
A
Further, a
The hood 7 is formed in a substantially box shape, and covers the holder 3 and the plurality of liners 2. The hood 7 has an
A
When the vapor deposited film is attached to the
The
The filament is formed from a wire comprising a tungsten material. An acceleration power supply 9 is connected to the filament via a filament power supply. The acceleration power supply 9 is grounded, and a negative high voltage, for example, a voltage of 300V to 6kV is applied to the ground potential. The holder 3 is at ground potential, and the liner 2 held by the holder 3 is at ground potential.
A scanning coil (deflection coil) 21 is disposed in the vicinity of the
An
When a predetermined current is supplied to the filament, the filament is heated by joule heating to a temperature at which thermal electrons can be supplied, for example, about 2300 ℃. When a negative high voltage is applied to the ground potential by the acceleration power supply 9, thermal electrons emitted from the filament are accelerated by an electric field between the
In addition, the irradiation range of the
When the
In addition, the irradiation range of the
< embodiment 2 >
[ Structure of Indirect heating vapor deposition Source ]
Next, the structure of the indirect heating vapor deposition source according to embodiment 2 will be described with reference to fig. 2.
Fig. 2 is a schematic configuration diagram of an indirect heating vapor deposition source according to embodiment 2 of the present invention.
The indirect-heating vapor deposition source 31 according to embodiment 2 has the same configuration as the indirect-heating vapor deposition source 1 according to embodiment 1 (see fig. 1), and is different in the position of the
As shown in fig. 2, the indirect heating vapor deposition source 31 includes a plurality of liners 2, a holder 3, a shield 7, and an
An
In the indirectly heated vapor deposition source 31 according to embodiment 2, as in the indirectly heated vapor deposition source 1 according to embodiment 1, the
Further, the output of the
In the indirect-heating vapor deposition source 31 according to embodiment 2, the scanning coil 21 faces the
Further, it is not necessary to enlarge the diameter of the scanning coil 21 by separating the scanning coil 21 from the
< embodiment 3 >
[ Structure of Indirect heating vapor deposition Source ]
Next, the structure of the indirect heating vapor deposition source according to embodiment 3 will be described with reference to fig. 3.
Fig. 3 is a schematic configuration diagram of an indirect heating vapor deposition source according to embodiment 3 of the present invention.
The indirect-heating vapor deposition source 41 according to embodiment 3 has the same configuration as the indirect-heating vapor deposition source 1 (see fig. 1) according to embodiment 1, and is different in that the indirect-heating vapor deposition source 41 includes a plurality of reflectors 5. Therefore, the reflector 5 of the indirect heating vapor deposition source 41 will be described here, and the description of the same structure as that of the indirect heating vapor deposition source 1 (see fig. 1) of embodiment 1 will be omitted.
As shown in fig. 3, the indirect heating vapor deposition source 41 includes a plurality of liners 2, a holder 3, a plurality of reflectors 5, a shield 7, and an
The inner diameter of the cylindrical portion 5a is set larger than the maximum outer diameter of the
Further, the
In embodiment 3, as in embodiment 1, thermal electrons emitted from the filament are also accelerated by the electric field between the
As a result, the
When the
As described above, in the present embodiment, since the reflector 5 is provided, the
In the indirect-heating vapor deposition source 41 according to embodiment 3, as in the indirect-heating vapor deposition source 1 according to embodiment 1, the
The scanning coil
Further, an operation unit 27 is connected to the scanning coil current waveform control unit 26. The operation unit 27 receives inputs for changing the electron beam intensity at the central portion and the electron beam intensity at the peripheral portion (outer edge portion) in the irradiation range of the
Fig. 4 is a diagram showing an example of a coil current waveform of the four-direction scanning mode of the scanning coil. In the coil current waveform of the square scanning mode shown in fig. 4, the electron beam intensity at the outer edge portion is increased relative to the electron beam intensity at the central portion, and the brighter the display, the stronger the electron beam intensity.
Fig. 5 is a diagram showing an example of a coil current waveform of a circular scanning pattern of the scanning coil. In the coil current waveform of the circular scan pattern shown in fig. 5, the intensity of the electron beam gradually increases from the center portion toward the peripheral portion, and the brighter the display, the stronger the intensity of the electron beam.
In embodiment 3, for example, the four-direction scanning mode is selected by the operation unit 27, and the instruction is given so that the electron beam intensity at the outer edge portion is stronger than the electron beam intensity at the central portion. Thus, in the square scan mode, the scan coil current waveform control unit 26 corrects the coil current waveform so as to increase the electron beam intensity at the outer edge portion of the irradiation range of the electron beam 25 (see fig. 4), and outputs the corrected waveform by the scan coil
The
In embodiment 3, for example, the circular scanning mode is selected by the operation unit 27, and the intensity of the electron beam is instructed to be gradually increased from the central portion toward the peripheral portion. Thus, in the circular scanning mode, the scanning coil current waveform control unit 26 corrects the coil current waveform so that the electron beam intensity increases from the center portion toward the peripheral portion (see fig. 5), and outputs the corrected waveform by the scanning coil
The
Then, by selecting the circular scanning mode, the irradiation range of the
< summary >
As described above, the indirect heating vapor deposition source according to embodiments 1 to 3 includes: a container (liner 2) formed in a bottomed cylindrical shape and filled with a vapor deposition material (vapor deposition material 4); a container holding portion (holder 3) for holding a container; an electron source (electron source 8) that emits thermal electrons (electron beams 25) for impact-heating the container with electrons; and a scanning coil (scanning coil 21) for expanding the irradiation range of the thermal electrons emitted from the electron source.
Thus, the thermal electrons are deflected by the alternating magnetic field generated by the scanning coil, and the irradiation range of the thermal electrons is expanded, so that the container can have a larger capacity. Further, the output of thermal electrons restricted to prevent damage to the container can be increased, and the deposition rate can be increased.
The scanning coil (scanning coil 21) of the indirect heating vapor deposition source according to embodiment 2 is opposed to the anode (anode 24) on the side opposite to the container (liner 2). This enables the scanning coil to be spaced apart from the bottom of the container by an appropriate distance. As a result, the scanning coil is less likely to be subjected to a thermal load due to radiant heat from the container, reflected electrons reflected by the container, and radiant heat from the electron source (electron source 8), and damage to the scanning coil due to heat can be prevented or suppressed.
Further, the distance from the bottom (bottom 2a) of the container (liner 2) of the indirect heating vapor deposition source according to embodiment 2 to the scanning coil (scanning coil 21) is longer than the distance from the bottom of the container to the electron source (electron source 8). This enables the scanning coil to be spaced apart from the bottom of the container by an appropriate distance. As a result, the scanning coil is less likely to be subjected to a thermal load due to radiant heat from the container, reflected electrons reflected by the container, and radiant heat from the electron source (electron source 8), and damage to the scanning coil due to heat can be prevented or suppressed.
The indirect heating vapor deposition source according to embodiment 3 includes a reflector (reflector 5) facing the side surface of the container (liner 2). As a result, thermal electrons (electron beams 25) reflected by the container, which is one cause of energy loss, and radiation from the container can be reflected and utilized as heat to the container. As a result, the heating efficiency of the container can be improved.
The reflector (reflector 5) of the indirect heating vapor deposition source according to embodiment 3 described above includes: a cylindrical portion (cylindrical portion 5a) that covers a side surface (
The current waveform control unit (scanning coil current waveform control unit 26) of the indirect heating vapor deposition source according to embodiment 3 controls the current waveform so that the electron beam intensity at the outer edge portion (peripheral edge portion) in the irradiation range of the thermal electrons (electron beams 25) is greater than the electron beam intensity at the central portion (central portion) in the irradiation range of the thermal electrons. This improves the uniformity of the temperature distribution of the bottom (bottom 2a) and the peripheral wall (
The indirect heating vapor deposition source according to embodiment 3 described above includes an operation unit (operation unit 27) for changing the electron beam intensity at the center and the electron beam intensity at the outer edge in the irradiation range of the thermal electrons (electron beams 25), and the current waveform control unit (scanning coil current waveform control unit 26) controls the current waveform of the scanning coil (scanning coil 21) in accordance with an instruction using the operation unit. This makes it possible to change the electron beam intensity at a desired portion in the irradiation range of the thermal electrons, and to set the intensity of the electron beam according to the shape of the container (liner 2).
< modification example >
The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the invention described in the claims. For example, the above embodiments have been described to facilitate understanding of the present invention, and the present invention is not limited to having all of the configurations described. Further, a part of the structure of one embodiment may be replaced with the structure of another embodiment, and the structure of another embodiment may be added to the structure of one embodiment. Further, it is also possible to add, delete, or replace a part of the configuration of each embodiment with another configuration.
For example, embodiment 3 described above employs a configuration in which the reflector 5 is provided in embodiment 1. However, as the indirect heating vapor deposition source of the present invention, the reflector 5 may be provided in embodiment 2. In this case, the effect of embodiment 2, in which damage to the scanning coil is prevented or suppressed, and the effect of embodiment 3, in which the heating efficiency of the container can be improved, can be obtained.
In addition, the scanning coil current waveform control unit 26 and the operation unit 27 of embodiment 3 may be provided in the above-described embodiments 1 and 2. In embodiments 1 and 2 not including the reflector 5, the electron beam intensity at the peripheral portion (outer edge portion) of the irradiation range of the
In embodiment 3, the height position of the
In addition, in the above-described embodiments 1 to 3, the
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