Semiconductor separating device
阅读说明:本技术 半导体分隔装置 (Semiconductor separating device ) 是由 I·D·裘兰德 D·里奇 G·哈里斯 于 2019-06-24 设计创作,主要内容包括:本文描述一种半导体基板堆,其包括:在堆中布置的多个半导体基板,其中半导体基板包括多个相对的面对表面,其中相邻的半导体基板的所述面对表面由间隙隔开,每个半导体基板在所述堆的暴露边缘处具有边缘表面。间隔件附接到至少一个半导体基板中的每一者的多个面对表面中的一者上,并在相邻的半导体基板之间延伸以限定所述间隙并掩蔽每个各自半导体基板的中心部分。(Described herein is a semiconductor substrate stack comprising: a plurality of semiconductor substrates arranged in a stack, wherein a semiconductor substrate comprises a plurality of opposing facing surfaces, wherein the facing surfaces of adjacent semiconductor substrates are separated by a gap, each semiconductor substrate having an edge surface at an exposed edge of the stack. Spacers are attached to one of the plurality of facing surfaces of each of the at least one semiconductor substrate and extend between adjacent semiconductor substrates to define the gap and mask a central portion of each respective semiconductor substrate.)
1. A semiconductor substrate stack comprising:
a plurality of semiconductor substrates arranged in a stack, wherein opposing facing surfaces of adjacent semiconductor substrates are separated by a gap, each semiconductor substrate having an edge surface at an exposed edge of the stack;
a spacer attached to one of the facing surfaces of each of the plurality of semiconductor substrates and extending between adjacent semiconductor substrates to define the gap and mask a central portion of each respective semiconductor substrate.
2. The semiconductor substrate stack of claim 1, wherein the spacer is separated from the exposed edge.
3. The semiconductor die stack of claim 1, wherein the spacer is bonded to the opposing surface of each semiconductor substrate.
4. The semiconductor substrate stack of claim 1, wherein the spacer is a photoresist.
5. The semiconductor substrate stack of claim 1, wherein the spacer has a thickness greater than 5 microns.
6. The semiconductor substrate stack of claim 1, wherein the spacer has a thickness of less than 100 microns.
7. The semiconductor substrate stack of claim 1, wherein one or both of the exposed edge and the upper facing surface and the lower opposing surface of each semiconductor substrate comprise a coating.
8. The semiconductor substrate stack of claim 7, wherein the coating is anti-reflective.
9. A semiconductor substrate having a plurality of molds arranged across the facing surface of the semiconductor substrate and defined by parting lines, each of the plurality of molds including at least one semiconductor device and a spacer.
10. The semiconductor substrate of claim 9, wherein each spacer comprises an elongated body having a longitudinal axis.
11. The semiconductor substrate of claim 9, wherein each spacer is attached to at least one of the plurality of dies.
12. The semiconductor substrate of claim 11, wherein the spacer extends over more than one of the plurality of dies.
13. The semiconductor substrate according to claim 9, wherein each spacer is included in a range of one of the plurality of the molds and does not cross one of the plurality of the parting lines.
14. A semiconductor device substrate, comprising:
a substrate including at least one semiconductor device,
wherein the edge region of the substrate may comprise at least one layer of deposition material defined by wall structures located on the surface of the substrate.
15. The semiconductor device substrate of claim 14, comprising a package in which the semiconductor is housed for use.
16. The semiconductor device substrate of claim 15, wherein the edge region comprises an edge and/or a facing surface of the substrate.
17. A method of coating an exposed edge of a semiconductor substrate, the method comprising:
fabricating at least one semiconductor device on a central portion of a semiconductor substrate;
positioning at least one spacer on at least one substrate;
arranging a plurality of substrates to provide a stack of substrates, wherein opposing surfaces of at least two adjacent semiconductor substrates are separated by a gap, each semiconductor substrate having an edge surface arranged at an exposed edge of the stack, wherein the spacer defines the gap and masks the central portion; and
depositing material on the exposed edge.
18. The coating method according to claim 17, wherein the deposition of the material on the exposed edge is achieved by evaporation or sputtering.
19. The coating method of claim 17, further comprising:
separating the stack after depositing the material;
each mold is encapsulated within a device package without removing the spacers.
Technical Field
The invention relates to a semiconductor spacer and a method of providing a stack of semiconductor substrates using the semiconductor spacer. In particular, the invention provides one or more semiconductor spacers in the form of spacers on the surface of the substrate, which can be used to separate adjacent substrates.
Background
Some semiconductor devices require material to be deposited onto the edge surfaces. Such deposition may be achieved using a number of known techniques, such as evaporation or sputtering, in which the apparatus is loaded into a suitable apparatus and the material is deposited. The present invention seeks to provide an improved edge deposition process.
Disclosure of Invention
The present invention provides a stack of semiconductor substrates, a semiconductor device substrate, and a method of coating an edge of a semiconductor substrate according to the appended claims.
A semiconductor substrate stack is disclosed herein. The semiconductor substrate stack includes: a plurality of semiconductor substrates arranged in a stack in which opposing facing surfaces of adjacent semiconductor substrates are separated by a gap, each semiconductor substrate having an edge surface at an exposed edge of the stack. The spacer may be attached to one of the plurality of facing surfaces of each of the plurality of semiconductor substrates and extend between adjacent semiconductor substrates to define the gap and mask a central portion of each respective semiconductor substrate.
Providing spacers between adjacent substrates allows multiple substrates to be processed in a single stack. Such processing may include depositing material on the exposed edge surfaces.
The spacer may be fixedly attached. Fixedly attached spacers are provided to allow the substrates to be stacked in a more convenient manner. In addition, the fixedly attached spacers may also provide a mask for masking the central portion of the substrate and any devices located thereon from subsequent process steps, which may include depositing material on the exposed edge surfaces.
These substrates may be part of a complete semiconductor wafer and may include two or more dies. Each substrate may include a device surface on which one or more devices are fabricated; an opposing back surface and one or more exposed edge surfaces defining an edge of the substrate and extending between the device surface and the opposing back surface. The device surface and the back surface may be referred to as an upper surface and a lower surface, and vice versa. The spacer may be fixedly attached to the device surface, but may alternatively or additionally be attached to the opposite rear surface. The spacer may include a contact surface attached to the substrate and an opposing abutment surface abutting against a corresponding surface of an adjacent substrate.
The spacer may be separated from the exposed edge. Thus, the spacer may be placed at a distance from the exposed edge to provide a strip of semiconductor facing surface between the spacer and the exposed edge.
The spacer may be bonded to one of the facing surfaces of each semiconductor substrate. The bonding may be achieved directly between the substrate and the spacer. Alternatively, the substrate may include one or more intermediate layers to aid in adhesion.
The spacers may be photoresist. The spacers may be a negative photoresist. The spacer may be an epoxy. The spacer may be SU-8.
The spacer may have a thickness greater than 5 microns. The spacer may be less than 100 microns thick.
The exposed edge, and one or both of the device surface and the opposing surface of each semiconductor substrate may include a coating. For example, the coating may cover a facing surface adjacent to the exposed edge, or at least a portion of the spacer.
The coating may continuously traverse all of the exposed edges, spacers, and one or both of the device surface and the opposing surface of each semiconductor substrate. The spacers may be referred to as wall structures of the substrate. The wall structure may separate one or more surfaces of the substrate.
The coating may be antireflective. In some embodiments, the coating may be reflective.
Further described herein is a semiconductor substrate having a plurality of dies arranged across a surface semiconductor substrate. Each of the plurality of dies may be defined by a parting line. Each mold may include at least one semiconductor device and a spacer.
These spacers may pass through the parting line. Each substrate may have a plurality of spacers distributed across the substrate surface. The spacer may comprise a plurality of spacer pads. The plurality of spacers and/or the plurality of spacer pads may have a common height.
Each spacer may include an elongated body having a longitudinal axis. The elongated body may be spaced apart from the exposed edge along a length of the spacer. The spacing may be substantially uniform along the length of the spacer to provide an exposed substrate strip along the exposed edge.
Each spacer may be attached to at least one of the plurality of molds. The spacers may extend across a plurality of semiconductor dies. Each spacer may be separated from an adjacent spacer on all sides. Each mold may have a single spacer contained within the mold boundary. Each mold may have a plurality of spacers.
Further described herein is a semiconductor device comprising: a substrate comprising at least one semiconductor device. The edge region of the substrate may comprise at least one layer of deposition material, the deposition material being defined by wall structures. The wall structure may be provided by spacers as described herein and have all of these features, alone or in combination.
The semiconductor device may include a package in which a substrate is accommodated for use.
The edge region may comprise an exposed edge and/or a facing surface of the substrate.
Further described herein is a method of coating an exposed edge of a semiconductor die, the method comprising: fabricating at least one semiconductor device on a central portion of a semiconductor substrate; positioning at least one spacer on at least one mold; stacking the individual molds to provide a stack of molds with facing surfaces of at least two adjacent semiconductor molds separated by a gap, each semiconductor mold having an edge surface disposed at an exposed edge of the stack, wherein the spacer defines the gap and masks the central portion; depositing material on the exposed edge.
The deposition of the material on the exposed edge may be achieved by evaporation or sputtering.
The method may further comprise: the stack is separated after depositing the material and each mold is encapsulated within a device package without removing the spacers. The method may further include cutting the substrate to provide a plurality of dies.
It will be understood by those skilled in the art that, unless mutually exclusive, features described herein in relation to any one of the above aspects may be applied to any other aspect, mutatis mutandis. Furthermore, any feature described herein may be applied to any aspect and/or in combination with any other feature described herein, unless mutually exclusive.
Drawings
Various embodiments of semiconductor substrates, corresponding substrate stacks and related fabrication processes will now be described with reference to the accompanying drawings, in which:
fig. 1 shows a semiconductor substrate stack with a plurality of semiconductor substrates, which are separated by spacers;
FIG. 2 shows a single layer of the stack shown in FIG. 1;
FIG. 3 shows another arrangement of spacers;
FIG. 4 shows the individual molds after disassembly of the stack and rupture of one of the stack substrates; and the number of the first and second groups,
fig. 5 provides a flow chart illustrating the main method steps for depositing material on exposed edge regions of a plurality of semiconductor substrates.
Detailed Description
Fig. 1 shows a schematic view of a
Each
In some embodiments, the
The
Each
Each
Each
The thickness of the
These spacers may have a thickness of between 5 and 100 microns. The spacing from the exposed edge of the substrate may be up to 100 microns. The spacer may be flush with (or may overhang) the edge of the exposed edge. The lateral dimension of the spacers extending from the exposed edge in the x-direction may be between 20 and 200 microns. As mentioned above, the length of the spacer extending in the y-direction parallel to the exposed edge may extend the full length of the substrate or a mold portion thereof. The full length may be between 13mm and 17 mm. For example, for a segmented spacer comprising a plurality of spacers, the y-dimension (y-dimension) may extend between 0.25mm and 9 mm.
In the embodiment shown in fig. 1, there are a plurality of spacers distributed across the surface of the
These
Some of these
As shown in fig. 3, the
The parting line shown in the drawings provides a plurality of molds that are elongated with major sides abutting adjacent molds. The minor sides or ends of the mold may provide exposed edge surfaces of the substrate on which material may be deposited.
The distributed array of
It should be appreciated that the
The size of the
Fig. 4 shows the
Also shown in fig. 4 is material 32 that has been deposited on exposed
The material for deposition on the edge of the stack may be any desired material. The edge material may be a dielectric material (single layer or combination of multiple layers) with a thickness designed to produce reflective or anti-reflective properties (typically tens to hundreds of nanometers thick). Some examples of deposition materials may include: TiO 22、SiO2、Ta2O5、Si、SiON、Si3N4。
The
The contact between the
The term "mask" as used herein does not mean that the
One reason for providing a mask in this way is to isolate the edge region for further processing steps. For example, it may be desirable to deposit material on a portion of the exposed edge region without contaminating the central portion of the mold, as described below.
To aid in the abutting and masking properties of the
It should be understood that the placement of the
The substrate/mold may be any substrate/mold known in the art for semiconductor devices. Thus, the substrate/mold may comprise, for example, silicon, gallium arsenide, or indium phosphide, among others. The substrate/mold may include one or more layers, features or doped regions arranged to provide one or more semiconductor devices as is known in the art. For purposes of description, these layers and features may be considered part of the substrate/mold. In addition, the substrate and the mold may be regarded as a substrate for carrying the spacer.
The substrate may be considered as a planar structure having X and Y dimensions on a planar surface, the Z dimension representing the height shown. The substrate typically has a thickness/height of less than 0.5 mm.
The
Each substrate and/or mold may include a plurality of semiconductor devices. A plurality of semiconductor devices may be consistently fabricated on a substrate before the substrate is diced to provide individual semiconductor dies in a conventional manner. The semiconductor die can then be individually packaged for end use as is well known in the art. The
The material used for the
These
One or more adhesive coatings may be applied to the substrate prior to applying the spacer. The bond coat will depend on the materials of the spacer and substrate, but suitable combinations are generally known in the art.
Fig. 5 shows a flow chart illustrating the main steps in the manufacturing method of a semiconductor substrate stack. In
It should be appreciated that
Subsequent processing steps may include removing a plurality of substrates from the stack. The substrates are cut into a plurality of dies according to a predetermined parting line. Once these substrates/dies are separated from the stack and cut (where appropriate), the individual substrates/dies can be encapsulated. These spacers may or may not be removed prior to encapsulation.
These substrates and devices may be semiconductor devices comprising: a substrate comprising at least one semiconductor device, wherein an edge region of the substrate comprises at least one layer of a deposition material, which deposition material is defined by wall structures in the form of spacers.
The semiconductor device may be housed in a package to allow its use in an electronic apparatus, as is well known in the art.
It is to be understood that the present invention is not limited to the above-described embodiments, and various modifications and improvements may be made without departing from the inventive concept described herein. Any feature may be used alone or in combination with any other feature or features unless mutually exclusive, and the disclosure herein extends to and includes all combinations and subcombinations of one or more features described herein.
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