阅读说明：本技术 散热性能优异的高载流模块化光伏组件旁路元件及接线盒 (High-current-carrying modularized photovoltaic assembly bypass element with excellent heat dissipation performance and junction box ) 是由 段正刚 于 2020-08-31 设计创作，主要内容包括：本发明提供一种散热性能优异的高载流模块化光伏组件旁路元件,其包括第一导电端子、绝缘封装模块和第二导电端子,导电端子上设有汇流带焊接区以及汇流带槽孔；第一导电端子的旁路保护器件第一焊接区上焊接有至少一个旁路保护器件,其通过跳线与第二导电端子电连接；绝缘封装模块将旁路保护器件封装于其内部；在旁路保护器件第一焊接区的背面的绝缘封装模块上设有散热孔。本发明的模块化光伏组件旁路元件,采用导电端子和二极管的集成一体化封装技术,体积小；可以方便在导电端子的上设置多个旁路保护器件,增加旁路元件的载流量,同时在封装模块上设置散热槽或散热孔,适应大功率光伏组件的应用需求。(The invention provides a high current-carrying modularized photovoltaic module bypass element with excellent heat dissipation performance, which comprises a first conductive terminal, an insulating packaging module and a second conductive terminal, wherein a bus bar welding area and a bus bar slotted hole are arranged on the conductive terminal; at least one bypass protection device is welded on a first welding area of the bypass protection device of the first conductive terminal and is electrically connected with the second conductive terminal through a jumper wire; the insulation packaging module packages the bypass protection device inside; and heat dissipation holes are formed in the insulating packaging module on the back of the first welding area of the bypass protection device. The modularized photovoltaic module bypass element adopts the integrated packaging technology of the conductive terminal and the diode, and has small volume; the bypass protection devices can be conveniently arranged on the conductive terminals, the current-carrying capacity of bypass elements is increased, and meanwhile, the heat dissipation grooves or the heat dissipation holes are formed in the packaging module, so that the application requirements of high-power photovoltaic assemblies are met.)

1. The high current-carrying modularized photovoltaic assembly bypass element is characterized by comprising a first conductive terminal, an insulating packaging module and a second conductive terminal, wherein a first converging belt welding area and a first converging belt slotted hole are formed in the first conductive terminal, a second converging belt welding area and a second converging belt slotted hole are formed in the second conductive terminal, a first welding area of a bypass protection device with a rectangular structure is arranged at one end, adjacent to the first conductive terminal and the second conductive terminal, of the first conductive terminal, at least one bypass protection device is welded on the first welding area, and the bypass protection device is electrically connected with a second welding area of the second conductive terminal through a jumper wire or a copper welding sheet; the insulation packaging module packages the bypass protection device inside; and heat dissipation holes are formed in the insulating packaging module on the back face of the first welding area of the bypass protection device.

2. The high current carrying modular photovoltaic module bypass element with excellent heat dissipation performance according to claim 1, wherein at least two bypass protection elements are uniformly spaced on the first land of the first conductive terminal.

3. A high current carrying modular photovoltaic module bypass element with excellent heat dissipation performance as claimed in claim 1 or 2, wherein said heat dissipation apertures are configured as elongated slots or as one or more cylindrical holes.

4. The high current-carrying modular photovoltaic module bypass element with excellent heat dissipation performance according to claim 1 or 2, wherein when a plurality of bypass protection elements are disposed on the first bonding area, a plurality of heat dissipation holes are disposed on the insulating encapsulation module corresponding to the back side position of each bypass protection element.

5. The high current carrying modular photovoltaic module bypass component with excellent heat dissipation performance of claim 1, wherein the first conductive terminal and the second conductive terminal are respectively provided with at least one positioning hole; and at least one side edge of one of the conductive terminals is provided with a notch structure.

6. The current-carrying modular photovoltaic module bypass component according to claim 1, wherein the first bus bar slot is spaced a predetermined distance from the edge of the dielectric encapsulation module, and the inner edge of the second bus bar slot is coincident with the edge of the dielectric encapsulation module or is located inside the dielectric encapsulation module.

7. The high current carrying modular photovoltaic module bypass component with superior thermal dissipation performance as recited in claim 1, wherein said first and second lands are configured as a surface patterned structure.

8. The high current carrying modular photovoltaic module bypass component with superior heat dissipation performance of claim 1 wherein said first and second bus bar lands are recessed.

9. The current-carrying modular photovoltaic module bypass component having superior heat dissipation performance as recited in claim 8, wherein a set amount of solder is pre-stored on said first and second strap lands.

10. The high current carrying modular photovoltaic module bypass element with excellent heat dissipation performance according to claim 1, wherein when the modular photovoltaic module bypass element is welded to the cable, the cable is fixedly connected to the end of the first conductive terminal and/or the second conductive terminal by resistance welding.

11. The current-carrying modular photovoltaic module bypass component having superior thermal dissipation performance of claim 10, wherein a rib is disposed at an end of said first conductive terminal and/or said second conductive terminal.

12. The high current carrying modular photovoltaic module bypass element with excellent heat dissipation performance of claim 1, wherein the bypass protection device is a diode chip or an integrated circuit module.

13. The photovoltaic module junction box is characterized by comprising a box body, a box cover and the high-current-carrying modularized photovoltaic module bypass element which is arranged in the box body and has excellent heat dissipation performance.

14. The photovoltaic module junction box of claim 13 wherein said junction box is a single piece junction box or a split piece junction box.

Technical Field

The invention relates to the technical field of solar photovoltaic power generation, in particular to a high-current-carrying modularized photovoltaic module bypass element which has excellent heat dissipation performance and is particularly suitable for a high-power photovoltaic module and a photovoltaic module junction box with the bypass element.

Background

The solar photovoltaic module is a device for converting solar energy into electric energy, and in the production process of the photovoltaic module, the junction box plays an important role in effectively outputting the photovoltaic electric energy and mainly plays a role in outputting current generated by the photovoltaic module and protecting the solar photovoltaic module. The current generated by each solar panel is relatively small, and a photovoltaic junction box is needed to electrically connect a plurality of solar panels together, so that the currents generated by the plurality of solar panels are converged together and output to form a photovoltaic system reaching a certain power generation capacity.

In practical use, the photovoltaic junction box is generally directly mounted on a corresponding solar panel (also called a photovoltaic module) and electrically connected with a bus bar of the solar panel, and a bypass protection device is arranged in the junction box. The photovoltaic junction box on the market at present sets up positive, negative conductive terminal in the box body, is connected with bypass diode or bypass integrated chip between positive, negative conductive terminal. Because the types and sizes of the photovoltaic modules are different, the specifications of the existing photovoltaic module junction box are also many, and shells, conductive terminals and the like with different specifications need to be produced, so that the production cost of the junction box is increased, the production efficiency is reduced, and cost reduction and efficiency improvement are not facilitated. In addition, the current photovoltaic module is developed towards a high-efficiency high-power module, such as a laminated tile module, a double-glass module, a double-sided module and the like, so that new requirements are brought to a junction box of key accessories of the photovoltaic module, for example, the overcurrent capacity of the junction box is stronger, and the junction box is suitable for large-current output; the size of the assembly needs to be reduced as much as possible, and the shielding influence on the surface of the assembly is reduced; particularly, for the occasion of large-current application, because the passing current is large, the heat generated by the bypass element in the junction box is also large, so that the size of the junction box is reduced as much as possible, the junction box is ensured to have strong heat dissipation capacity, the service life of the junction box is ensured, and the safety of the photovoltaic module in the working process is ensured; moreover, the production process of the junction box is simplified and efficient as much as possible, the reliability of the product is ensured, and the cost is saved; in addition, a bypass element.

Disclosure of Invention

The invention aims to solve the defects in the prior art, and provides a large current-carrying modularized photovoltaic module bypass element with excellent heat dissipation performance, which is used in a photovoltaic module junction box, saves the manufacturing cost, is convenient for part management, improves the production efficiency and has good heat dissipation performance.

In order to achieve the purpose, the invention adopts the following technical scheme:

the high current-carrying modularized photovoltaic module bypass element with excellent heat dissipation performance comprises a first conductive terminal, an insulating packaging module and a second conductive terminal, wherein a first convergence belt welding area and a first convergence belt slot hole are formed in the first conductive terminal, a second convergence belt welding area and a second convergence belt slot hole are formed in the second conductive terminal, a bypass protection device first welding area with a rectangular structure is arranged at one end, adjacent to the first conductive terminal and the second conductive terminal, of the first conductive terminal, at least one bypass protection device is welded on the first welding area, and the bypass protection device is electrically connected with a second welding area of the second conductive terminal through a jumper wire or a copper welding sheet; the insulation packaging module packages the bypass protection device inside; and heat dissipation holes are formed in the insulating packaging module on the back face of the first welding area of the bypass protection device.

Preferably, at least two bypass protection elements are uniformly arranged on the first welding area of the first conductive terminal at intervals.

Preferably, the heat dissipation holes are slot holes or one or more cylindrical holes.

Preferably, when the first bonding region is provided with a plurality of bypass protection elements, a plurality of heat dissipation holes are formed in the insulating package module corresponding to the back side of each bypass protection element.

Preferably, the first conductive terminal and the second conductive terminal are respectively provided with at least one positioning hole; and at least one side edge of one of the conductive terminals is provided with a notch structure.

Preferably, the first bus bar slot hole is separated from the edge of the insulating packaging module by a set distance, and the inner edge of the second bus bar slot hole is overlapped with the edge of the insulating packaging module or is positioned inside the insulating packaging module.

Still preferably, the first land and the second land are provided in a surface-embossed structure.

Preferably, the first bus bar welding area and the second bus bar welding area are of a concave structure.

Further preferably, a set amount of solder is pre-stored in the first bus bar land and the second bus bar land.

Preferably, when the modular photovoltaic module bypass element is welded with the cable, the cable is fixedly connected with the end part of the first conductive terminal and/or the second conductive terminal by resistance welding.

Preferably, the end of the first conductive terminal and/or the second conductive terminal is provided with a rib.

Still preferably, the bypass protection device is a diode chip or an integrated circuit module.

According to another aspect of the present invention, a photovoltaic module junction box is provided, which includes a box body, a box cover, and a high current-carrying modular photovoltaic module bypass element disposed in the box body, wherein the high current-carrying modular photovoltaic module bypass element has excellent heat dissipation performance.

Preferably, the junction box is a single-body junction box or a split junction box.

The high-current-carrying modularized photovoltaic assembly bypass element with excellent heat dissipation performance adopts the integrated packaging technology of the conductive terminals and the diode, avoids secondary switching, enhances the conductivity of the diode, simplifies the process and reduces the volume of the modularized photovoltaic bypass element; the bypass protection devices can be conveniently arranged on the conductive terminals, the current-carrying capacity of bypass elements is increased, and meanwhile, the heat dissipation grooves or the heat dissipation holes are formed in the packaging module, so that the heat dissipation performance under a high-current application environment is adapted, and the application requirements of a high-power photovoltaic assembly are adapted.

Drawings

Fig. 1 is a schematic perspective view (front view) of a bypass element of a high current-carrying modular photovoltaic module with excellent heat dissipation performance according to an embodiment of the present invention;

fig. 2 is a schematic perspective view (back side) of the modular photovoltaic module bypass element of fig. 1;

fig. 3 is a schematic plan view (front) of the modular photovoltaic module bypass element of fig. 1;

FIG. 4 is a schematic plan view (back side) of the modular photovoltaic module bypass element of FIG. 1;

fig. 5 is a schematic plan view of the modular photovoltaic module bypass element of fig. 1 (with encapsulation material removed).

In the figure, 10-first conductive terminal, 11-first bus bar slot, 12-first bus bar land, 20-insulated package module, 22-diode chip, 30-second conductive terminal, 31-second bus bar slot, 32-second bus bar land, 302-jumper, 40-lug.

Detailed Description

In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.

Referring to fig. 1 and 2, a schematic structural diagram of a high current-carrying modular photovoltaic module bypass element with excellent heat dissipation performance according to the present invention is shown, where the modular photovoltaic module bypass element includes a first conductive terminal 10, an insulating package module 20, and a second conductive terminal 30, the first conductive terminal 10 is provided with a first bus bar welding area 12 and a first bus bar slot 11, the second conductive terminal 30 is provided with a second bus bar welding area 32 and a second bus bar slot 31, referring to fig. 5, one end of the first conductive terminal 10 adjacent to the second conductive terminal is provided with a bypass protection device first welding area 18 with a rectangular structure, on which at least one bypass protection device 22 is welded, and the bypass protection device 22 is electrically connected to a second welding area 38 of the second conductive terminal through a jumper or a copper tab 302; the insulation packaging module 20 is used for packaging a bypass protection device 22 inside; the insulating package module 20 includes an upper half 201 and a lower half 202, referring to fig. 2, a heat dissipation hole 24 is disposed on the lower half 202 of the insulating package module 20 at the back of the first land 18 of the bypass protection device, and the exposed metal surface of the conductive terminal can be directly seen through the heat dissipation hole 24.

In a preferred embodiment, in order to adapt to the application of large current, the area of the planar portion of the conductive terminal is maximized, as shown in fig. 5, a plurality of bypass protection elements 22 are uniformly spaced on the first welding region 18 of the first conductive terminal 12, so that the capability of passing large current of the high-power photovoltaic module can be adapted, and the current carrying capability of the bypass element of the modular photovoltaic module can be improved.

In another preferred embodiment, the thermal vias 24 on the insulating package module behind the first bonding pads 18 may be elongated slots or one or more cylindrical holes; when the first welding region 18 is provided with a plurality of bypass protection elements 22, it is preferable that a plurality of heat dissipation holes are provided on the insulating packaging module corresponding to the back surface of each bypass protection element, and in a specific application, one heat dissipation hole with a larger diameter is provided corresponding to each bypass protection element or a plurality of directly smaller heat dissipation holes are provided corresponding to each bypass protection element.

In another preferred embodiment, the first conductive terminal 10 and the second conductive terminal 30 are respectively provided with at least one positioning hole 14 and 34, so that the modular photovoltaic module bypass element can be quickly and accurately positioned in the box body when the junction box is produced; in a preferred embodiment, a notch 13 is formed on one side of one of the conductive terminals, for example, the first conductive terminal 10, and a corresponding protrusion is formed in the assembly junction box, so that the assembly junction box can be fool-proof during installation, thereby preventing misassembly.

In addition, in consideration of the convenience of the packaging process and the packaging effect, in a preferred embodiment, referring to fig. 3, the first bus bar slot 11 is spaced from the edge of the insulating packaging module 20 by a set distance d, and the inner edge of the second bus bar slot 31 coincides with the edge of the insulating packaging module 20 or is located inside the insulating packaging module 20.

In another preferred embodiment, the first welding area 18 and the second welding area 38 are provided with a surface embossing structure, so that solder flowing during welding can be avoided, and the welding effect is more reliable.

In another preferred embodiment, in order to ensure the convenience and reliability of welding the bus bar and the conductive terminals of the assembly, the first bus bar welding area 12 and the second bus bar welding area 32 are recessed structures, which may be recessed structures formed by directly stamping on the conductive terminals, so that a certain amount of solder may be pre-stored in the welding areas 12 and 32 before the bus bar is welded, and thus, the efficiency of welding the bus bar may be improved.

In another preferred embodiment, when the modular photovoltaic module bypass element is welded with the cable wire, the cable wire is connected and fixed with the end part of the first conductive terminal and/or the second conductive terminal by resistance welding in a resistance welding mode; preferably, in order to enhance the effect of the resistance welding, the end parts of the first conductive terminal and the second conductive terminal are provided with convex ribs 40, and the convex ribs are raised structures with certain height formed by directly stamping materials with certain width and length at the end parts of the conductive terminals by adopting a stamping process. In practical applications, in order to meet different application requirements, the protruding rib 40 may be disposed at an end of any one of the first conductive terminal and the second conductive terminal, or disposed at both ends of the first conductive terminal and the second conductive terminal, which is not limited in the present invention.

It should be understood that, in the present invention, the conductive terminal on the right side in the bypass element of the modular photovoltaic module in the drawings is referred to as a first conductive terminal, and the conductive terminal on the left side is referred to as a second conductive terminal, which is only for the purpose of clearly describing the embodiment of the present invention, and does not limit the position where the bypass protection element is disposed; in a specific implementation, a user may also set the right conductive terminal as the first conductive terminal and the left conductive terminal as the second conductive terminal in the above embodiment, which should be regarded as an equivalent implementation of the above embodiment.

In addition, it should be understood that the bypass protection device 22 of the present invention may use a diode chip as a protection device of the modular bypass element, or may use an integrated circuit module having a bypass protection function as a protection device, which is not particularly limited by the present invention.

The invention adopts the integrated packaging technology of the conductive terminal and the diode, avoids secondary switching, enhances the conductivity of the diode, simplifies the process and reduces the volume of the modular photovoltaic bypass element; the bypass protection devices can be conveniently arranged on the conductive terminals, the current-carrying capacity of bypass elements is increased, and meanwhile, the heat dissipation grooves or the heat dissipation holes are formed in the packaging module, so that the heat dissipation performance under a high-current application environment is adapted, and the application requirements of a high-power photovoltaic assembly are adapted.

According to another object of the invention, the invention also provides a photovoltaic module junction box, which comprises a box body, a box cover and the high current-carrying modular photovoltaic module bypass element which is arranged in the box body and has excellent heat dissipation performance. The junction box can be a single-body junction box used alone or a split junction box used in combination. When being applied to the split type terminal box of the combined use of constituteing by left box body, well box body, right box body, can install the modularization photovoltaic bypass component of isostructure in left box body, well box body, right box body to can adopt a structure to be applied to in different box bodies, satisfy the installation demand, avoid adding the binding post of multiple structure of production man-hour at the terminal box, save extra stamping die's input, and make things convenient for the management of spare part in the production process, save the cost, raise the efficiency.

In summary, the invention provides a high current-carrying modularized photovoltaic module bypass element with excellent heat dissipation performance, which adopts an integrated packaging technology of conductive terminals and diodes to avoid secondary switching, can be provided with a plurality of bypass protection devices such as diode chips, and is provided with special heat dissipation holes on a packaging module, thereby enhancing the current-carrying capacity and the heat dissipation capacity of the bypass element; the end part of the conductive terminal is fixedly connected with the cable through resistance welding, so that the connection is efficient and reliable; the module can be applied to different boxes of the split type junction box, so that the wiring terminals of various structures can be prevented from being produced when the junction box is processed, the investment of an additional stamping die is saved, the management of parts in the production process is facilitated, the cost is saved, and the efficiency is improved.

The present invention has been described in relation to the above embodiments, which are only exemplary of the implementation of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. Rather, it is intended that all such modifications and variations be included within the spirit and scope of this invention.