Semiconductor packaging structure and manufacturing method thereof
阅读说明:本技术 一种半导体封装结构及其制造方法 (Semiconductor packaging structure and manufacturing method thereof ) 是由 许哲玮 于 2019-02-27 设计创作,主要内容包括:本发明公开一种半导体封装结构,包括一第一图案化导电层、一第一功率晶片、一第二功率晶片、一导电粘着层、一第二图案化导电层、一第一导电连接元件、一第二导电连接元件以及一模封层。第一功率晶片及第二功率晶片以正面及反面相互颠倒的方式嵌埋于模封层中。另外,第一功率晶片及第二功率晶片的一侧通过导电粘着层而固定于第一图案化导电层。本发明亦公开一种半导体封装结构的制造方法。(The invention discloses a semiconductor packaging structure, which comprises a first patterned conducting layer, a first power chip, a second power chip, a conducting adhesive layer, a second patterned conducting layer, a first conducting connecting element, a second conducting connecting element and a molding layer. The first power chip and the second power chip are embedded in the molding layer in a manner that the front surface and the back surface are reversed. In addition, one side of the first power chip and one side of the second power chip are fixed on the first patterned conductive layer through the conductive adhesive layer. The invention also discloses a manufacturing method of the semiconductor packaging structure.)
1. A semiconductor package structure, comprising:
a first patterned conductive layer;
a first power chip having a first front surface and a first back surface, the first front surface being disposed facing the first patterned conductive layer, the first front surface of the first power chip having a first electrode layout, and the first back surface having a second electrode layout;
a second power chip, adjacent to the first power chip, having a second front surface and a second back surface, and disposed with the second back surface facing the first patterned conductive layer, the second front surface of the second power chip having a third electrode layout, and the second back surface having a fourth electrode layout;
a conductive adhesive layer electrically connected between the first electrode layout of the first power chip and the first patterned conductive layer, and electrically connected between the fourth electrode layout of the second power chip and the first patterned conductive layer;
the second patterned conductive layer is arranged opposite to the first patterned conductive layer, and the first back surface of the first power chip and the second front surface of the second power chip face the second patterned conductive layer;
a first conductive connecting element electrically connected between the second electrode layout of the first power chip and the second patterned conductive layer, and electrically connected between the third electrode layout of the second power chip and the second patterned conductive layer;
a second conductive connecting element electrically connected between the first patterned conductive layer and the second patterned conductive layer; and
and the molding sealing layer is used for coating the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip, the first conductive connecting element and the second conductive connecting element.
2. The semiconductor package of claim 1, wherein the first electrode layout of the first power die is identical to the third electrode layout of the second power die, and the second electrode layout of the first power die is identical to the fourth electrode layout of the second power die.
3. The semiconductor package according to claim 1, wherein the first power chip and the second power chip are each a transistor chip.
4. The semiconductor package according to claim 3, wherein the first electrode layout and the third electrode layout respectively comprise a gate and a source, and the second electrode layout and the fourth electrode layout respectively comprise a drain.
5. The semiconductor package according to claim 4, wherein the drain of the second electrode layout is electrically connected to the source of the third electrode layout.
6. The semiconductor package according to claim 1, wherein the molding compound is a phenolic-based resin, an epoxy-based resin, or a silicon-based resin.
7. A method for manufacturing a semiconductor package structure, comprising:
providing a bearing plate;
forming a first patterned conductive layer on a surface of the carrier plate;
arranging a conductive adhesive layer on part of the first patterned conductive layer;
disposing a first power chip on the conductive adhesive layer, wherein a first electrode layout of a first front surface of the first power chip contacts the conductive adhesive layer;
disposing a second power chip on the conductive adhesive layer, wherein a fourth electrode layout of a second back surface of the second power chip contacts the conductive adhesive layer;
forming at least one conductive connecting element on the first patterned conductive layer without the conductive adhesive layer, a second electrode layout on a first back surface of the first power chip, and/or a third electrode layout on a second front surface of the second power chip;
forming a mold sealing layer on the carrier plate and covering the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip and the conductive connecting element;
forming a second patterned conductive layer on the molding layer and electrically connected to the conductive connecting element exposed to the molding layer; and
the carrier plate is removed.
8. The method as claimed in claim 7, wherein at least one drain of the first back side of the first power chip is electrically connected to at least one source of the second front side of the second power chip.
9. The method of manufacturing a semiconductor package according to claim 7, further comprising:
forming a protective layer on the molding layer to cover the second patterned conductive layer.
10. A method for manufacturing a semiconductor package structure, comprising:
providing a bearing plate;
forming a first patterned conductive layer on a surface of the carrier plate;
arranging a conductive adhesive layer on part of the first patterned conductive layer;
disposing a first power chip on the conductive adhesive layer, wherein a first electrode layout of a first front surface of the first power chip contacts the conductive adhesive layer;
disposing a second power chip on the conductive adhesive layer, wherein a fourth electrode layout of a second back surface of the second power chip contacts the conductive adhesive layer;
forming at least one second conductive connecting element on the first patterned conductive layer without the conductive adhesive layer;
forming a mold sealing layer on the carrier plate and covering the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip and the second conductive connecting element;
forming a plurality of openings on the molding layer corresponding to a second electrode layout on a first back surface of the first power chip and a third electrode layout on a second front surface of the second power chip;
forming a first conductive connecting element on the openings;
forming a second patterned conductive layer on the molding layer and electrically connected to the first conductive connecting element and the second conductive connecting element exposed to the molding layer; and
the carrier plate is removed.
11. The method as claimed in claim 10, wherein at least one drain of the first back side of the first power chip is electrically connected to at least one source of the second front side of the second power chip.
12. The method of manufacturing a semiconductor package according to claim 10, further comprising:
forming a protective layer on the molding layer to cover the second patterned conductive layer.
13. The method of claim 10, wherein the first conductive connecting element and the second patterned conductive layer are formed simultaneously in one process.
Technical Field
The present invention relates to a package structure and a method for fabricating the same, and more particularly, to a semiconductor package structure and a method for fabricating the same.
Background
With the increasing demand of credit and automotive electronics, Quad Flat No-Lead (QFN) package structures have become important semiconductor package technologies due to their better heat dissipation, lower impedance and electromagnetic interference.
In QFN packages, copper clip (copper clip) is a technology that is required for high power. The copper sheet is designed into an arch bridge shape with high and low drop height, and is jointed with the wafer by using a solder paste (solder paste) process, so that the copper sheet has smaller resistance to bear large current and can bear deformation caused by thermal stress, and the copper sheet is suitable for high-power elements such as transistors.
Referring to fig. 1A to 1D, a portion of a conventional package structure using a copper bridging technique for connecting transistors is briefly described.
As shown in fig. 1A, a solder paste layer 102 is formed on a lead frame (lead frame) 101 by performing a screen printing process. Next, as shown in FIG. 1B, a transistor chip 103 is placed on the solder paste layer 102. Then, as shown in fig. 1C, solder 104 is formed on the transistor chip 103. Finally, as shown in fig. 1D, a bridging copper sheet 105 is placed on the corresponding solder paste layer 102 and the solder 104, and the lead frame 101, the transistor chip 103 and the bridging copper sheet 105 are bonded to each other after a high temperature reflow process at 380 ℃.
The above process and the finished product have at least the following problems:
(1) the package structure uses the lead frame and the bridging copper sheet, so the height (thickness) of the package cannot be reduced, and the application field of the package is limited.
(2) Solder or solder paste contains a relatively high proportion of lead, and lead metal causes environmental pollution and has a considerable impact on human health.
(3) Individual component displacement may occur before the high temperature reflow process at 380 degrees celsius fixes all components, resulting in a decrease in accuracy.
Therefore, it is an important issue to provide a semiconductor package structure capable of integrating high power devices and a method for manufacturing the same.
Disclosure of Invention
In view of the above, an object of the present invention is to provide a semiconductor package and a method for manufacturing the same, which can reduce the height of the semiconductor package containing high power devices and increase the electrical performance. Another objective of the present invention is to provide a semiconductor package structure and a method for manufacturing the same, which can meet the requirement of environmental protection regulations without using a lead-containing process.
To achieve the above objective, the present invention provides a semiconductor package structure, which includes a first patterned conductive layer, a first power chip, a second power chip, a conductive adhesive layer, a second patterned conductive layer, a first conductive connecting element, a second conductive connecting element, and a molding layer.
The first power chip has a first front surface and a first back surface, and the first front surface is disposed toward the first patterned conductive layer. The first front surface of the first power chip has a first electrode layout, and the first back surface has a second electrode layout. The second power chip is adjacent to the first power chip, has a second front surface and a second back surface, and is disposed with the second back surface facing the first patterned conductive layer. The second front surface of the second power chip has a third electrode layout, and the second back surface has a fourth electrode layout. The conductive adhesive layer is electrically connected between the first electrode layout of the first power chip and the first patterned conductive layer. In addition, the conductive adhesive layer is also electrically connected between the fourth electrode layout of the second power chip and the first patterned conductive layer. The second patterned conductive layer is arranged opposite to the first patterned conductive layer, and the first back surface of the first power chip and the second front surface of the second power chip are arranged towards the second patterned conductive layer. The first conductive connecting element is electrically connected between the second electrode layout of the first power chip and the second patterned conductive layer, and is electrically connected between the third electrode layout of the second power chip and the second patterned conductive layer. The second conductive connecting element is electrically connected between the first patterned conductive layer and the second patterned conductive layer and electrically connected with the first patterned conductive layer and the second patterned conductive layer. The mold sealing layer covers the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip, the first conductive connecting element and the second conductive connecting element.
According to an embodiment of the present invention, the first electrode layout of the first power chip is identical to the third electrode layout of the second power chip, and the second electrode layout of the first power chip is identical to the fourth electrode layout of the second power chip.
According to an embodiment of the present invention, the first power chip and the second power chip are a transistor chip respectively.
According to an embodiment of the present invention, the first electrode layout and the third electrode layout respectively include a gate and a source, and the second electrode layout and the fourth electrode layout respectively include a drain.
According to an embodiment of the present invention, the drain of the second electrode layout is electrically connected to the source of the third electrode layout.
According to an embodiment of the present invention, the material of the molding layer is a molding compound, which uses phenolic-based resin, epoxy-based resin or silicon-based resin as a main matrix.
In addition, to achieve the above object, the present invention provides a method for manufacturing a semiconductor package structure, comprising the steps of: the method comprises the following steps: providing a bearing plate; step two: forming a first patterned conductive layer on a surface of the carrier plate; step three: arranging a conductive adhesive layer on part of the first patterned conductive layer; step four: arranging a first power wafer on the conductive adhesive layer, wherein a first electrode layout of a first front surface of the first power wafer is contacted with the conductive adhesive layer; step five: disposing a second power chip on the conductive adhesive layer, wherein a fourth electrode layout of a second back surface of the second power chip contacts the conductive adhesive layer; step six: forming at least one conductive connecting element on the first patterned conductive layer without the conductive adhesive layer, a second electrode layout on a first back surface of the first power chip and/or a third electrode layout on a second front surface of the second power chip; step seven: forming a mold sealing layer on the carrier plate and covering the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip and the conductive connecting element; step eight: forming a second patterned conductive layer on the molding layer and electrically connected to the conductive connecting element exposed to the molding layer; step nine: and removing the bearing plate.
According to an embodiment of the present invention, at least one drain of the first back surface of the first power chip is electrically connected to at least one source of the second front surface of the second power chip.
In order to achieve the above object, the present invention provides a method for manufacturing a semiconductor package structure, comprising the steps of: the method comprises the following steps: providing a bearing plate; step two: forming a first patterned conductive layer on a surface of the carrier plate; step three: arranging a conductive adhesive layer on part of the first patterned conductive layer; step four: arranging a first power wafer on the conductive adhesive layer, wherein a first electrode layout of a first front surface of the first power wafer is contacted with the conductive adhesive layer; step five: disposing a second power chip on the conductive adhesive layer, wherein a fourth electrode layout of a second back surface of the second power chip contacts the conductive adhesive layer; step six: forming at least one second conductive connecting element on the first patterned conductive layer without the conductive adhesive layer; step seven: forming a mold sealing layer on the carrier plate and covering the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip and the second conductive connecting element; step eight: forming a plurality of openings on the molding layer corresponding to a second electrode layout of a first back surface of the first power chip and a third electrode layout of a second front surface of the second power chip; step nine: forming a first conductive connecting element on the openings; step ten: forming a second patterned conductive layer on the molding layer and electrically connected to the first conductive connecting element and the second conductive connecting element exposed to the molding layer; and step eleven: and removing the bearing plate.
According to an embodiment of the present invention, the first conductive connecting element and the second patterned conductive layer are formed simultaneously in one process.
In view of the above, the first power chip and the second power chip, such as transistor chips, are disposed in an inverted manner, so as to shorten the distance between the electrical connections between the chips and increase the electrical performance. On the other hand, the semiconductor process is used for replacing the existing lead-containing and high-temperature reflow soldering process, so that the precision of the packaging structure can be greatly improved, and the lead-free environment-friendly process trend requirement can be met.
Drawings
Fig. 1A to 1D are schematic diagrams illustrating a method for manufacturing a junction transistor by using a copper bridging technique in a package structure of the prior art.
Fig. 2A to 2I are schematic diagrams illustrating a method for manufacturing a semiconductor package structure according to a first embodiment of the invention.
Fig. 3A to 3D are schematic views illustrating a method for manufacturing a portion of a semiconductor package structure according to a second embodiment of the invention.
Fig. 4 is a schematic view of the semiconductor package structure disposed on a circuit board according to the preferred embodiment of the invention.
Fig. 5 is a schematic view of a circuit board on which a semiconductor package structure carrying electronic components according to a preferred embodiment of the invention is mounted.
Description of the reference numerals
101. A lead frame; 102. a solder paste layer; 103. a transistor chip; 104. soldering tin;
105. bridging the copper sheets; 20. a semiconductor package structure; 21. a carrier plate;
211. a surface; 22. a first patterned conductive layer; 23. a conductive adhesive layer;
24. a first power chip; 241. a first front surface; 242. a first back surface;
25. a second power chip; 251. a second front surface; 252. a second back surface;
261. a first conductive connecting element; 262. a second conductive connecting element;
27. molding and sealing the layer; 27a, a protective layer;
271. 272, 273, 274, 275: an opening;
28. a second patterned conductive layer; 30. a circuit board; 33. an electronic component;
32. 34: a conductive bump;
d1, D2: a drain electrode;
g1, G2: a gate electrode;
s1, S2: a source electrode;
t01, T02: a top end.
Detailed Description
This summary is explained below by way of examples, which are not intended to limit the invention to any particular environment, application, or particular manner in which the invention may be practiced as described in the examples. Therefore, the description of the embodiments is for the purpose of illustration only, and not for the purpose of limitation. It should be noted that, in the following embodiments and the accompanying drawings, elements not directly related to the present invention have been omitted and not shown; and the dimensional relationships between the various elements in the drawings are merely for ease of understanding and are not intended to be limiting in nature. In the following embodiments, the same elements will be described with the same reference numerals.
Fig. 2A to fig. 2I are schematic diagrams illustrating a method for manufacturing a semiconductor package structure according to a first embodiment of the invention. The method of manufacturing the semiconductor package structure includes steps S11 to S20.
As shown in fig. 2A, in step S11, a first patterned
It should be particularly noted that in the conventional wafer type (wafer type) process, the packaging process can be performed only on the chips (chips) or the dies (die) formed in a single wafer at the same time, which is time-consuming and has many limitations in process. Compared with the traditional wafer type packaging process, the invention adopts a large-size panel type (panel level type) packaging process. Wherein, the area of the
Next, as shown in fig. 2B, step S12 is to dispose a conductive
Next, as shown in fig. 2C, step S13 is to dispose a
Next, in step S14, a
In the present embodiment, the
Based on the above, the
Next, as shown in fig. 2D, step S15 forms a first conductive connecting
Next, as shown in fig. 2E, step S16 is to form a second conductive connecting
Next, as shown in fig. 2F, in step S17, a
In this embodiment, the step S17 further includes grinding the top of the
Next, as shown in fig. 2G, step S18 forms a second patterned
Next, as shown in fig. 2H, in step S19, a protection layer (cover layer) 27a is formed on the
Finally, as shown in fig. 2I, the
The following describes a method for manufacturing a semiconductor package according to a second embodiment of the present invention. In the present embodiment, the method for manufacturing the semiconductor package structure includes steps S31 to S40. Since the manufacturing method of this embodiment has some steps shown to be the same as those of the manufacturing method of the first embodiment, the description of the same steps will be omitted. In addition, in the present embodiment, the same elements as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment.
First, steps S31 to S34 are the same as steps S11 to S14 of the first embodiment, and thus are not repeated herein.
Next, as shown in fig. 3A, step S35 forms a second conductive connecting
Next, as shown in fig. 3B, in step S36, a
Next, as shown in fig. 3C, in step S37, three
Next, as shown in fig. 3D, step S38 forms a first conductive connecting
Next, steps 39 and 40 are the same as steps S19 and S20 of the first embodiment, and therefore are not described again.
The
In addition, as shown in fig. 5, openings 274 and 275 are formed on the
In summary, the semiconductor package and the manufacturing method thereof according to the present invention dispose the first power chip and the second power chip, such as transistor chips, in an inverted manner, and have the following features:
(1) the first power chip and the second power chip are disposed in a reversed manner, so that the distance between the chips for electrical connection is shortened to increase the electrical performance, and the height of the package structure is reduced.
(2) The semiconductor process is used for replacing the existing reflow process so as to greatly improve the precision of the packaging structure.
(3) The process abandons the lead-containing reflow process, thereby meeting the requirements of environmental protection trend and statute.
(4) One side of the power chip is fixed on the first patterned conductive layer by using the heat conduction adhesion layer, so that the process can be simplified.
It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
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