阅读说明：本技术 一种低膨胀铁镍合金及其制造方法 (Low-expansion iron-nickel alloy and manufacturing method thereof ) 是由 陆建生 王雪听 田玉新 赵欣 于 2018-05-28 设计创作，主要内容包括：一种低膨胀铁镍合金及其制造方法,其化学成分质量百分数含量为：C 0.15～0.35％,Si≤0.5％,Mn 0.1～0.5％,P≤0.008％,S≤0.005％,Ca0.001～0.015％,Ni 34.0～38.0％,Co≤1.0％,Ni+Co为35～38％,且Mo+V+Ti+W+Nb+Cr≤0.2％,余量Fe及杂质,在较宽温度范围内具有良好低膨胀特性和机械性能,其居里温度在300℃以上,膨胀系数α<Sub>室温～300℃</Sub>≤2.8×10<Sup>-6</Sup>/℃,其金相组织为完全奥氏体组织,具有良好的组织稳定性,用于高定型温度碳纤维结构件模具、集成电路框架、真空器件的封装等领域。(A low expansion iron-nickel alloy and a manufacturing method thereof are disclosed, which comprises the following chemical components by mass percent: 0.15-0.35% of C, less than or equal to 0.5% of Si, 0.1-0.5% of Mn, less than or equal to 0.008% of P, less than or equal to 0.005% of S, 0.001-0.015% of Ca0.0-38.0% of Ni, less than or equal to 1.0% of Co, 35-38% of Ni + Co, less than or equal to 0.2% of Mo + V + Ti + W + Nb + Cr, and the balance of Fe and impurities, and has good low expansion property and mechanical property in a wide temperature range, the Curie temperature of the alloy is more than 300 ℃, the expansion coefficient alpha is less than or equal to 2.8 x 10 < -6 >/DEG C from room temperature to 300 ℃, the metallographic structure of the alloy is a complete austenite structure, has good structure stability, and is used in the fields of high-shaping temperature carbon fiber structural part molds.)

1. a low-expansion iron-nickel alloy comprises the following chemical components in percentage by mass: c: 0.15 to 0.35%, Si: less than or equal to 0.5 percent, Mn: 0.1-0.5%, P: less than or equal to 0.008 percent, S: less than or equal to 0.005 percent, Ca: 0.001-0.015%, Ni: 34.0-38.0 percent of Co, less than or equal to 1.0 percent of Co, 35-38 percent of Ni and Co, less than or equal to 0.2 percent of Mo, V, Ti, W, Nb and Cr, and the balance of Fe and inevitable impurities.

2. The low expansion iron-nickel alloy of claim 1, wherein the low expansion iron-nickel alloy has an expansion coefficient α of from room temperature to 300 ℃ or less and 2.8 x 10 "6/° c.

3. The method of manufacturing a low expansion iron-nickel alloy as claimed in claim 1, comprising the steps of:

1) Smelting

The mass percentage of the chemical components is as follows: c: 0.15 to 0.35%, Si: less than or equal to 0.5 percent, Mn: 0.10-0.5%, P: less than or equal to 0.008 percent, S: less than or equal to 0.005 percent, Ca: 0.001-0.015%, Ni: 34.0-38.0%, Co: not more than 1.0 percent, controlling the content of Ni and Co to be 35-38 percent, meeting the requirement that the content of Mo, V, Ti, W, Nb and Cr is not more than 0.2 percent, and the balance being Fe and inevitable impurities;

According to the content ratio of the chemical components, sequentially carrying out electric furnace smelting, AOD smelting, LF and VD refining, adding a Ca wire at the final stage of the LF refining, and carrying out soft stirring of argon blowing;

2) Continuous casting and grinding

Adopting vertical continuous casting, controlling the casting speed to be 0.4-0.8 m/min, adopting crystallizer casting powder, carrying out electromagnetic stirring at a current of 1500-2000A and a frequency of 2.5-3.5 Hz, and carrying out continuous casting slab polishing at normal temperature, wherein the isometric crystal proportion of a slab after continuous casting is more than or equal to 30%;

3) Hot rolling, cold rolling

Carrying out hot rolling on the polished continuous casting billet, wherein the hot rolling comprises rough rolling and finish rolling, or carrying out cold rolling after the hot rolling;

4) Annealing heat treatment

And annealing the rolled steel plate at 850-1100 ℃ to obtain the low-expansion iron-nickel alloy.

4. The method for producing a low expansion iron-nickel alloy according to claim 3, wherein in the step 1), the flow rate of argon gas is 5 to 10 liters/minute when the argon gas is blown.

5. the method for manufacturing a low-expansion iron-nickel alloy according to claim 3, wherein in the step 2), the mold flux mainly comprises: 225-35% of SiO, 30-40% of CaO, 0.1-5% of Al2O 35-10%, 0.1-5% of MgO, 31-3% of Fe2O, 20-1.5% of MnO, 2O 5-15% of Na2, 2-10% of F, and 3-5% of C.

6. the method for producing a low-expansion iron-nickel alloy according to claim 3, wherein in the step 3), the rolling temperature for rough rolling is 1150 to 1250 ℃ and the rolling temperature for finish rolling is 1050 to 1150 ℃.

7. The method for producing a low expansion iron-nickel alloy according to claim 3, wherein the reduction ratio in the cold rolling in the step 3) is 60 to 95%.

8. The method for producing a low-expansion iron-nickel alloy as claimed in claim 3, wherein the low-expansion iron-nickel alloy obtained in the step 4) has an expansion coefficient α of from room temperature to 300 ℃ or less to 2.8 x 10 "6/° c.

Technical Field

the invention belongs to the field of low-expansion alloys, and particularly relates to a low-expansion iron-nickel alloy and a manufacturing method thereof.

Background

The invar alloy is invented by the French Guilliaume in 1893, the main component of the invar alloy is Fe-Ni alloy with the Ni content of 36%, the expansion coefficient of the invar alloy is very low, the expansion coefficient of the invar alloy is less than or equal to 1.5 multiplied by 10 < -6 >/DEG C at the temperature of 20-100 ℃, the invar alloy has an extremely low expansion coefficient, and the invar alloy is named as invar alloy. The abnormal phenomenon of thermal expansion of Fe-Ni invar alloy exists, the expansion coefficient of Fe-Ni series alloy is gradually reduced along with the increase of Ni content, the expansion coefficient reaches the lowest value about 36 percent of Ni content and approaches to 0, and the expansion coefficient begins to rise after the further increase of Ni content, which is called invar effect.

The invar effect of Fe-Ni alloys is only manifested below the curie point temperature (Tc) of the alloy, where Tc is the magnetic transition temperature of the alloy, the alloy above Tc is paramagnetic, the alloy has normal thermal expansion, and the alloy below Tc is ferromagnetic, where the coefficient of expansion of the alloy is small and increases slowly with increasing temperature. Therefore, when Fe — Ni invar is used as a low expansion alloy, the use temperature cannot be higher than the curie point temperature, and the expansion coefficient of the alloy rises very steeply above the Tc temperature.

because the invar alloy has the characteristic of low expansion coefficient, the alloy is widely applied to the fields of electronics and instruments, and tables 1 and 2 show the chemical components and the expansion performance of the existing typical invar alloy.

TABLE 1 chemical composition in wt% of the relevant typical steel grades

Number plate

C

Si

Mn

S

P

Ni

Co

YB/T5241 4J36

≤0.05

≤0.30

0.20-0.60

≤0.020

≤0.020

35.0～37.0

-

NAS 36AB 36Ni-FeLC

≤0.05

≤0.30

≤0.80

-

-

35～37

YB/T5235 4J42

≤0.05

≤0.30

≤0.80

≤0.020

≤0.020

TABLE 2 Properties relating to typical Steel grades

The expansion coefficient of 4J36 defined by YB/T5241 in Table 2 is checked to be in the temperature range of room temperature to 100 ℃, the expansion coefficient of Japanese metallurgy enterprise standard NAS 36AB36Ni-FeLC is checked to be in the temperature range of room temperature to 150 ℃, the optimal use temperature range of the alloy is lower than 150 ℃, and the best use temperature range is mainly limited by the lower Tc point of the alloy, so that the use temperature range is lower.

in the main alloy elements of the Fe-Ni invar alloy, the Tc point of the alloy can be obviously improved by increasing the addition of Ni, the Tc point of the alloy can be reduced by increasing the content of Si and Mn, the content of Ni or Co needs to be increased for the alloy with higher temperature in general use, the Ni content of 4J42 in the standard YB/T5235 of the metallurgical industry of Table 2 is about 42 percent, the alloy can be used in the temperature range below 450 ℃, but the expansion coefficient of the alloy is higher due to the increase of the Ni content, the expansion coefficients of the 4J42 alloy are 20-100 ℃, 20-200 ℃, 20-300 ℃ and 20-400 ℃ are respectively 5.6 multiplied by 10 < -6 >/DEG C, 4.9 multiplied by 10 < -6 >/DEG C, 4.8 multiplied by 10 < -6 >/DEG C and 5.9 multiplied by 10 < -6 >/DEG C, and the expansion coefficient of the alloy is about 3 times higher than the expansion coefficient of the 4J42 ℃ compared with the alloy of 4J36, the Curie temperature of the alloy is increased due to increase of the Ni, the phenomenon that the expansion coefficient of the high-temperature section is sharply increased does not occur.

In some special use occasions, the expansion coefficient of the invar alloy is required to be low, meanwhile, the use temperature is required to be as high as about 300 ℃, the typical expansion coefficient alpha of the invar alloy Ni36 ranges from room temperature to 300 ℃ from 5.1 multiplied by 10 < -6 >/DEG C, the expansion coefficient alpha of the Ni42 ranges from room temperature to 300 ℃ from 4.8 multiplied by 10 < -6 >/DEG C, and the expansion coefficients are all higher.

The existing alloy grades do not have an alloy with high use temperature and low expansion coefficient. The method of increasing the curie temperature of invar alloy by increasing the content of Ni or Co on the basis of invar alloy Ni36 is obviously not satisfactory, and other methods are not reported in the relevant publications.

Disclosure of Invention

The invention aims to provide a low-expansion iron-nickel alloy and a manufacturing method thereof, wherein the alloy has higher Curie temperature and very low expansion coefficient, the Curie temperature is above 300 ℃, and the expansion coefficient alpha is between room temperature and 300 ℃ and less than or equal to 2.8 multiplied by 10 < -6 >/DEG C; the alloy has a metallographic structure which is a complete austenite structure and has good structural stability; the alloy has good low expansion characteristic and good mechanical property in a wide temperature range, and can be used in the fields of high-sizing-temperature carbon fiber structural member molds, integrated circuit frames, vacuum device packaging and the like.

in order to achieve the purpose, the invention provides the following technical scheme:

A low-expansion iron-nickel alloy comprises the following chemical components in percentage by mass: c: 0.15 to 0.35%, Si: less than or equal to 0.5 percent, Mn: 0.1-0.5%, P: less than or equal to 0.008 percent, S: less than or equal to 0.005 percent, Ca: 0.001-0.015%, Ni: 34.0-38.0%, Co: not more than 1.0 percent, controlling the content of Ni and Co to be 35-38 percent, meeting the requirement that the content of Mo, V, Ti, W, Nb and Cr is not more than 0.2 percent, and the balance being Fe and inevitable impurities.

The invention increases the use temperature range of the low-expansion iron-nickel alloy from 150 ℃ of a typical invar alloy to 300 ℃ through reasonable design of alloy components, the low-expansion iron-nickel alloy has the expansion coefficient alpha ranging from room temperature to 300 ℃ and less than or equal to 2.8 multiplied by 10 < -6 >/DEG C between room temperature and 300 ℃, has the characteristics of smaller expansion coefficient, high Curie temperature, excellent low-temperature mechanical property and welding property and the like, and is suitable for occasions using at higher temperature, such as high-temperature composite material dies and the like.

The main idea of the invention in component design is that on the premise of not increasing the Ni or Co content, the Curie temperature of the invar alloy is increased by increasing the C content, so that the temperature range of the invar effect of the alloy is enlarged, namely the temperature range of the alloy with low expansion coefficient is enlarged, so that the use temperature range of the alloy is enlarged, and the alloy can be used at higher temperature. Compared with the method for improving the Curie temperature of the invar alloy by increasing the Ni and Co contents, the alloy of the invention increases the C content to improve the Curie temperature of the alloy, and the expansion coefficient of the alloy is increased by a lower extent than that of the alloy added with Ni and Co. The proper proportion of Fe, Ni and Co in the alloy is necessary guarantee for ensuring invar property of the alloy, the component proportion is extremely important, and the Ni + Co is controlled to be between 35 and 38 percent, which is a necessary condition for keeping low expansion property of the alloy.

The design of the alloy composition of the present invention is illustrated below:

Ni: the expansion coefficient of the iron-nickel invar alloy is the lowest within a range of about 36 percent of nickel content and deviates from a certain range, the expansion coefficient of the alloy rises with a steep slope, and the nickel content of the alloy is controlled within a certain range, so that the alloy can be ensured to have low expansion characteristic. The Curie temperature of the alloy is improved along with the increase of the content of nickel, and can be controlled to reach more than 300 ℃ through the matching of the nickel and other elements. The nickel also has good phase stability, when the content of the nickel is lower, a martensite phase can be formed at ultralow temperature, once the martensite phase transformation occurs, the expansion coefficient of the invar alloy can be sharply increased, and the mechanical property can also be sharply changed. Ni is also the main element for improving the low-temperature mechanical property of the alloy.

In order to achieve the technical effect of the invention, it is necessary to control the Ni content to be 34.0-38.0%, and beyond this range, the expansion coefficient and Curie temperature of the alloy can not meet the requirements.

C: in the prior art, the lower the carbon content in the iron-nickel alloy, the better, generally below 0.05%, in the present invention, the carbon content is increased to increase the carbon content from the prior 0.05% below to 0.15-0.35%, in the iron-nickel invar alloy, the carbon content is generally in the form of interstitial atoms, when carbide forming elements exist in the alloy, the carbon content also exists in the form of carbides, and because the residue of the carbide forming elements is strictly controlled in the alloy, the alloy C in the present invention exists mainly in the form of interstitial atoms. The addition of C can improve the Curie temperature of the iron-nickel invar alloy, and is the only element for improving the Curie temperature except Ni and Co in the iron-nickel invar alloy, but the increase of Ni and Co can lead the expansion coefficient of the alloy to be rapidly increased, the increase of carbon content can also lead the expansion coefficient of the alloy to be increased, but the increasing ratio is far lower than that of Ni and Co, and the Curie temperature of the alloy can be ensured to be higher than 300 ℃ through reasonable component proportion of C, Ni, Co and other elements, and the expansion coefficient alpha of the alloy is between room temperature and 300 ℃ and is less than or equal to 2.8 x 10 < -6 >/DEG C.

In order to achieve the technical effect of the invention, it is necessary to control C to be between 0.15 and 0.35 percent, and if the C is beyond the range, at least one of the expansion coefficient and the Curie temperature of the alloy can not meet the requirement.

P: is a harmful impurity element, and P is segregated in the grain boundary, which can cause the brittleness increase of the grain boundary and form grain boundary microcracks under the action of thermal stress. The lower the P control is, the better the P control is, but the lower the P content is, the manufacturing cost is increased, and the P content is controlled to be less than or equal to 0.008, so that the situation can be effectively controlled.

s: the S and Mn form low-melting-point MnS in the crystallization process, and the MnS causes grain boundary embrittlement when being precipitated at the grain boundary, so that cracks along the grain boundary are generated under the action of thermal stress. The lower S control is better, but the lower S content is excessively controlled, so that the manufacturing cost is increased, and S is controlled to be less than or equal to 0.005, so that the condition can be effectively controlled.

Ca: ca is a strong deoxidizer in the smelting process, and can effectively reduce oxygen in the metallurgical melt. Ca and S are combined to form CaS, the S removing function is realized in the smelting process, Ca and S are firstly combined to form CaS in the solidification process, the formation of low-melting-point MnS is prevented, and the welding performance of the alloy can be effectively improved. When the Ca content in the alloy is less than 0.001%, the formation of low-melting MnS cannot be prevented, and when the Ca content in the alloy is more than 0.015%, the thermoplasticity of the alloy is reduced, and the forming processing of the alloy is not facilitated, so that the Ca content in the alloy is controlled to be 0.001-0.015%.

Si: is an effective deoxidizer, can reduce the oxygen content of the alloy, thereby improving the thermoplasticity of the alloy and improving the hot working performance. However, Si increases the coefficient of expansion and lowers the Curie temperature of the alloy, preferably as low as possible. Therefore, it is important to appropriately select the content thereof. Si is controlled to be less than or equal to 0.5 percent.

Mn: the alloy is advantageous for improving hot workability, but the expansion coefficient of the alloy is increased, and the Curie temperature is preferably decreased as the temperature is lower, and is preferably 0.1 to 0.5% in view of the above.

co: the alloy has similar effect with Ni, the proper amount of Co is favorable to lowering the expansion coefficient of the alloy and raising the Curie temperature of the alloy, and the Co content should be correspondingly reduced, but the Co price is higher, the Co component range is controlled to be less than or equal to 1.0, and the Ni + Co content is controlled to be 35-38%.

Mo, V, Ti, Nb and Cr are elements which increase the expansion coefficient of the alloy, and excessive addition of Mo, V, Ti, Nb and Cr leads to increase of the expansion coefficient of the alloy. More importantly, the above elements are carbide forming elements, and form carbide by combining with carbon in the alloy, the content of carbon dissolved in the alloy is reduced, and the carbon does not affect the Curie temperature of the alloy after the carbon forms carbide with the carbide forming elements, thereby reducing the Curie temperature of the alloy, so that the content of the carbide forming elements must be controlled to be less than or equal to 0.2% of Mo + V + Ti + W + Nb + Cr.

The invention also provides a manufacturing method of the low-expansion iron-nickel alloy, which comprises the following steps:

1) Smelting

According to the chemical component ratio, sequentially carrying out electric furnace smelting, AOD smelting, LF and VD refining, adding a Ca wire at the final stage of the LF refining, and carrying out soft stirring of argon blowing;

2) Continuous casting and grinding

Adopting vertical continuous casting, controlling the casting speed to be 0.4-0.8 m/min, adopting crystallizer casting powder, carrying out electromagnetic stirring at a current of 1500-2000A and a frequency of 2.5-3.5 Hz, and carrying out continuous casting slab polishing at normal temperature, wherein the isometric crystal proportion of a slab after continuous casting is more than or equal to 30%;

3) Hot rolling, cold rolling

Carrying out hot rolling on the polished continuous casting billet, wherein the hot rolling comprises rough rolling and finish rolling, or carrying out cold rolling after the hot rolling;

4) Annealing heat treatment

And annealing the rolled steel plate at 850-1100 ℃ to obtain the low-expansion iron-nickel alloy.

Preferably, in the step 1), the flow rate of argon is 5-10L/min during argon blowing.

In the continuous casting process, in order to avoid the formation of cracks and slag inclusion defects on the surface of a continuous casting billet and enhance electromagnetic stirring, the main components of the crystallizer casting powder are as follows: 225-35% of SiO, 30-40% of CaO, 0.1-5% of Al2O 35-10%, 0.1-5% of MgO, 31-3% of Fe2O, 20-1.5% of MnO, 2O 5-15% of Na2, 2-10% of F, and 3-5% of C.

Preferably, in the step 3), the rolling temperature of rough rolling is 1150-1250 ℃, and the rolling temperature of finish rolling is 1050-1150 ℃.

In the step 3), the reduction rate of the cold rolling is 60-95%.

Further, in the step 4), the expansion coefficient alpha of the obtained low-expansion iron-nickel alloy is less than or equal to 2.8 multiplied by 10 < -6 >/DEG C between room temperature and 300 ℃.

Compared with the prior art, the invention has the following beneficial effects:

The invention increases the carbon content, increases the carbon content from below 0.05% in the prior art to 0.15-0.35%, improves the Curie temperature of the alloy, increases the temperature of the upward inflection point of the expansion coefficient of the alloy, and increases the upper limit of the service temperature of the alloy from 150 ℃ of a typical alloy to 300 ℃. Compared with the commonly adopted method for increasing the Curie temperature of the invar alloy by increasing the Ni and Co contents in the alloy, the expansion coefficient of the alloy is lower, compared with the Ni42 alloy with similar Curie temperature, the expansion coefficient alpha of Ni42 is 4.0-5.0 x 10 < -6 >/DEG C between room temperature and 300 ℃, while the expansion coefficient alpha of the alloy is less than or equal to 2.8 x 10 < -6 >/DEG C between room temperature and 300 ℃, is more similar to the expansion coefficient of non-metallic materials such as carbon fiber and the like, and is suitable for the fields of manufacturing composite material molds and the like.

The low expansion iron-nickel alloy of the invention increases the carbon content, improves the supercooling degree of the alloy component, is beneficial to the solidification of the liquid film at the final stage of the alloy welding solidification, thereby avoiding the generation of hot cracks caused by welding stress, improving the welding performance of the alloy and being suitable for manufacturing large welding components.

in the invention, the low-expansion iron-nickel alloy is produced by adopting a vertical continuous casting process, so that cracks formed by a continuous casting billet under the action of mechanical stress in the solidification process are avoided to the maximum extent, the process is simple, the process parameters are easy to control, the alloy yield is high, and the production cost is low.

Detailed Description

The present invention is further illustrated by the following specific examples.